JPS6335484Y2 - - Google Patents

Info

Publication number
JPS6335484Y2
JPS6335484Y2 JP1981195434U JP19543481U JPS6335484Y2 JP S6335484 Y2 JPS6335484 Y2 JP S6335484Y2 JP 1981195434 U JP1981195434 U JP 1981195434U JP 19543481 U JP19543481 U JP 19543481U JP S6335484 Y2 JPS6335484 Y2 JP S6335484Y2
Authority
JP
Japan
Prior art keywords
stem
inner tube
button stem
holder
outer tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1981195434U
Other languages
Japanese (ja)
Other versions
JPS5896664U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP19543481U priority Critical patent/JPS5896664U/en
Publication of JPS5896664U publication Critical patent/JPS5896664U/en
Application granted granted Critical
Publication of JPS6335484Y2 publication Critical patent/JPS6335484Y2/ja
Granted legal-status Critical Current

Links

Description

【考案の詳細な説明】 本考案は、外管とボタンステムにより形成され
る放電空間内に屈曲せる内管を収納し、該内管を
放電路とするコンパクトサイズの螢光ランプに関
する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a compact fluorescent lamp in which a bendable inner tube is housed in a discharge space formed by an outer tube and a button stem, and the inner tube serves as a discharge path.

第1図及び第2図は従来のこの種の螢光ランプ
を示し、第1図は外観斜視図、第2図はランプ部
の分解斜視図である。図中、1は予めその内壁に
螢光体2を塗布し焼成したU字状内管であり、該
内管1の両開口端3は円板状の金属ホルダ4に形
成したそれぞれの環状突出壁5に嵌合され、支持
棒7、押え金具8、ナツト9により金属ホルダ4
に固定される。10はボタンステムと呼ばれるガ
ラス製のステムであつて、リード線11が封入さ
れ、該リード線11の先端にはフイラメント電極
12が取付けられている。13はステム10に一
体に形成された排気管である。14はセラミツク
製のスペーサで、前記環状突出壁5内の孔6に嵌
入する外径を有する小径部14aと金属ホルダ4
の下面に当接する段部14bを有する大径部14
cとより成り、中心には電極12が挿通可能な孔
16が設けられている。そして、スペーサ14の
小径部14aを金属ホルダ4の孔6に挿入後、ス
テム10に設けた電極12をスペーサ14の孔1
6より挿入し、しかる後、外管17とステム10
を封着し、排気管13より通常のランプと同様に
排気、ガス封入を行なう。なお、第1図において
18は安定器等を内蔵した点灯装置部、19は電
球用ソケツトにねじ込み可能なねじ口金である。
1 and 2 show a conventional fluorescent lamp of this type, with FIG. 1 being an external perspective view and FIG. 2 being an exploded perspective view of the lamp portion. In the figure, reference numeral 1 denotes a U-shaped inner tube whose inner wall has been coated with a phosphor 2 and fired, and both open ends 3 of the inner tube 1 have respective annular projections formed on a disk-shaped metal holder 4. The metal holder 4 is fitted into the wall 5 and is held together by the support rod 7, the presser fitting 8, and the nut 9.
Fixed. Reference numeral 10 denotes a glass stem called a button stem, in which a lead wire 11 is enclosed, and a filament electrode 12 is attached to the tip of the lead wire 11. 13 is an exhaust pipe formed integrally with the stem 10. Reference numeral 14 denotes a spacer made of ceramic, which includes a small diameter portion 14a having an outer diameter that fits into the hole 6 in the annular projecting wall 5, and a metal holder 4.
Large diameter portion 14 having a stepped portion 14b that abuts the lower surface of
A hole 16 through which the electrode 12 can be inserted is provided in the center. After inserting the small diameter portion 14a of the spacer 14 into the hole 6 of the metal holder 4, the electrode 12 provided on the stem 10 is inserted into the hole 1 of the spacer 14.
6, and then insert the outer tube 17 and stem 10.
The lamp is sealed, and then the exhaust pipe 13 is used to exhaust air and fill gas in the same manner as a normal lamp. In FIG. 1, reference numeral 18 indicates a lighting device section containing a ballast, etc., and reference numeral 19 indicates a screw cap that can be screwed into a socket for a light bulb.

かかる従来の螢光ランプには、その構成上、特
にボタンステム10に次のような問題があつた。
Such conventional fluorescent lamps have the following problems due to their construction, particularly regarding the button stem 10.

ボタンステム10及び外管17は互いに封着可
能なガラス、例えば、ボタンステム10は鉛ガラ
ス、外管17はソーダ石灰ガラスで形成されてお
り、両者はバーナにより気密に封着される。しか
し、ボタンステム10の外径を50〜60mmに設定す
ると、外管17との封着距離が長くなり、熱的歪
の発生が顕著となる。しかも、特にボタンステム
10はガラス製であるために、その外径や肉厚が
ばらつき、その結果、封着状態に差が生じ、上述
の歪の分布や大きさはランプ毎にまちまちとな
る。通常この歪を除去するために封着の終了した
全ランプに直ちにアニール(除歪)操作を行なう
が、先に述べたようにランプ毎に歪の状態が異な
るため、アニール操作終了後にボタンステム10
にクラツク(割れ)を生じるサンプルが多発し
た。つまり、ボタンステム10がガラス製である
ため、 素材の寸法精度が悪く、封着状態が一定にな
らない 熱的歪に極めて弱い という問題があり、量産化の際の支障となつてい
た。
The button stem 10 and the outer tube 17 are made of glass that can be sealed to each other, for example, the button stem 10 is made of lead glass and the outer tube 17 is made of soda lime glass, and both are hermetically sealed by a burner. However, when the outer diameter of the button stem 10 is set to 50 to 60 mm, the distance between the button stem 10 and the outer tube 17 becomes longer, and thermal distortion becomes more noticeable. Moreover, since the button stem 10 is made of glass, its outer diameter and wall thickness vary, resulting in differences in the sealing state, and the above-mentioned distortion distribution and magnitude vary from lamp to lamp. Normally, in order to remove this distortion, all the lamps that have been sealed are immediately subjected to an annealing (distortion removal) operation, but as mentioned earlier, the state of distortion differs depending on the lamp, so after the annealing operation is completed, the button stem 10 is
There were many samples with cracks. In other words, since the button stem 10 is made of glass, there are problems in that the dimensional accuracy of the material is poor, the sealing state is not constant, and it is extremely susceptible to thermal distortion, which has been an obstacle in mass production.

本考案はかかる欠点に鑑みなされたもので、そ
の目的とするところは、外管とボタンステムによ
り形成される放電空間内に屈曲せる内管を収納
し、該内管を放電路とするコンパクトサイズの螢
光ランプにおいて、上記ボタンステムをセラミツ
クスで形成すると共に、該ボタンステムと上記外
管を低融点ガラス系接着剤で封着することによ
り、封着状態が良好で熱的歪に強い螢光ランプを
提供するにある。
The present invention was developed in view of these drawbacks, and its purpose is to house a bendable inner tube in the discharge space formed by the outer tube and the button stem, and to create a compact size using the inner tube as a discharge path. In this fluorescent lamp, the button stem is formed of ceramics, and the button stem and the outer tube are sealed with a low melting point glass adhesive, thereby producing a fluorescent lamp that has good sealing and is resistant to thermal distortion. There are lamps available.

以下、本考案を図示の実施例に基づいて説明す
る。第3図は本考案の螢光ランプに使用するボタ
ンステムの一実施例を示す斜視図で、図中10c
はセラミツクスで成形されたボタンステムで、そ
の一面には孔22を有する2つのスペーサ14′,
14′が同時成形されており、それぞれの孔22
にはリード線11が封入されたガラス円柱24が
挿入され、低融点ガラス系接着剤20で第4図に
示す如く封着されている。排気管13の取付け及
び外管17との封着は、第4図に示すように低融
点ガラス系接着剤20を用いて行なう。外管17
の位置決めが正確に行えるように、ボタンステム
10cの周囲には溝21が形成されている。な
お、前記リード線11はガラス円柱24を介する
ことなくスペーサ14′部を構成するセラミツク
ス中に一体的に封入してもよい。
Hereinafter, the present invention will be explained based on the illustrated embodiments. FIG. 3 is a perspective view showing one embodiment of the button stem used in the fluorescent lamp of the present invention, and 10c in the figure.
is a button stem molded from ceramics, on one side of which there are two spacers 14' each having a hole 22;
14' are simultaneously molded, and each hole 22
A glass cylinder 24 in which the lead wire 11 is enclosed is inserted and sealed with a low melting point glass adhesive 20 as shown in FIG. The exhaust pipe 13 is attached and sealed with the outer pipe 17 using a low melting point glass adhesive 20, as shown in FIG. Outer tube 17
A groove 21 is formed around the button stem 10c so that the button stem 10c can be accurately positioned. Incidentally, the lead wire 11 may be integrally enclosed in the ceramic constituting the spacer 14' without intervening the glass cylinder 24.

かかるボタンステム10cを用いたランプの完
成図を第4図に示す。なお、第4図は放電路(図
中矢印で示す)に沿つて展開した断面図で、従来
例と同等する部分には第1図に付した参照符と同
一の参照符を付すことにより説明を省略する。
FIG. 4 shows a completed diagram of a lamp using such a button stem 10c. Note that Figure 4 is a cross-sectional view developed along the discharge path (indicated by the arrow in the figure), and parts equivalent to the conventional example are given the same reference numbers as in Figure 1 for explanation. omitted.

本実施例に使用した素材は、例えば、ボタンス
テム10cはフオルステライト(2MgO・SiO2)、
ガラス円柱24は鉛ガラス、排気管13及び外管
17はソーダ石灰ガラス、低融点ガラス系接着剤
20はLS−6414フリツト(日本電気硝子社製)
である。
For example, the material used in this example is forsterite (2MgO・SiO 2 ) for the button stem 10c;
The glass cylinder 24 is made of lead glass, the exhaust pipe 13 and the outer tube 17 are made of soda lime glass, and the low melting point glass adhesive 20 is made of LS-6414 frit (manufactured by Nippon Electric Glass Co., Ltd.)
It is.

本考案は上記のように、ボタンステムをセラミ
ツクスで形成したことにより、寸法精度及び強度
が向上し、また、低融点ガラス系接着剤による外
管との封着を併用したことにより、歩留りが良好
となり量産化が可能となる。さらに、スペーサを
ボタンステムに同時成形したことにより、部品点
数の削減が図れ合理化が図れる。
As mentioned above, this invention improves dimensional accuracy and strength by forming the button stem with ceramics, and also improves yield by using a low melting point glass adhesive to seal the outer tube. This makes mass production possible. Furthermore, by molding the spacer and the button stem at the same time, the number of parts can be reduced and rationalization can be achieved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図及び第2図は従来例を示し、第1図は螢
光ランプの外観斜視図、第2図は同上のランプ部
の分解斜視図、第3図は本考案に係るボタンステ
ムの一実施例を示す斜視図、第4図は同上のボタ
ンステムを用いて構成した螢光ランプの放電路に
沿つて展開した断面図である。 1……内管、3……開口端、4……金属ホル
ダ、6……孔、7,8,9……固定手段、12…
…電極、14′……スペーサ部、10c……ステ
ム、17……外管、20……低融点ガラス系接着
剤。
1 and 2 show a conventional example; FIG. 1 is an external perspective view of a fluorescent lamp, FIG. 2 is an exploded perspective view of the same lamp part, and FIG. 3 is an example of a button stem according to the present invention. FIG. 4 is a perspective view showing the embodiment, and is a sectional view developed along the discharge path of a fluorescent lamp constructed using the button stem described above. DESCRIPTION OF SYMBOLS 1... Inner tube, 3... Open end, 4... Metal holder, 6... Hole, 7, 8, 9... Fixing means, 12...
...Electrode, 14'...Spacer portion, 10c...Stem, 17...Outer tube, 20...Low melting point glass adhesive.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 金属ホルダに穿設した4個の孔の周縁に2本の
U字状内管のそれぞれの開口端を当接すると共に
固定手段にて上記ホルダと内管を固定し、電極が
封入されたスペーサ部を有するセラミツクス製の
ステムの該スペーサ部を上記ホルダの相隣る2個
の孔に合致させると共に電極を内管内に挿入し、
上記ステムの周縁と上記内管を覆う外管の開口端
を低融点ガラス系接着剤で封着したことを特徴と
する螢光ランプ。
The opening ends of the two U-shaped inner tubes are brought into contact with the peripheries of four holes drilled in the metal holder, and the holder and the inner tube are fixed by means of a fixing means, thereby forming a spacer portion in which an electrode is enclosed. Aligning the spacer portion of the ceramic stem with the two adjacent holes of the holder and inserting the electrode into the inner tube,
A fluorescent lamp characterized in that a peripheral edge of the stem and an open end of an outer tube covering the inner tube are sealed with a low melting point glass adhesive.
JP19543481U 1981-12-24 1981-12-24 fluorescent lamp Granted JPS5896664U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19543481U JPS5896664U (en) 1981-12-24 1981-12-24 fluorescent lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19543481U JPS5896664U (en) 1981-12-24 1981-12-24 fluorescent lamp

Publications (2)

Publication Number Publication Date
JPS5896664U JPS5896664U (en) 1983-06-30
JPS6335484Y2 true JPS6335484Y2 (en) 1988-09-20

Family

ID=30108711

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19543481U Granted JPS5896664U (en) 1981-12-24 1981-12-24 fluorescent lamp

Country Status (1)

Country Link
JP (1) JPS5896664U (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5562584B2 (en) * 2009-06-30 2014-07-30 アズビル株式会社 Discharge tube inter-glass bonding method and discharge tube

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5543796A (en) * 1978-09-20 1980-03-27 Westinghouse Electric Corp One side base low voltage discharge lamp
JPS5624752A (en) * 1979-07-31 1981-03-09 Matsushita Electric Works Ltd Compact type fluorescent lamp and its manufacturing method
JPS5657246A (en) * 1979-10-15 1981-05-19 Matsushita Electric Works Ltd Fluorescent lamp

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5543796A (en) * 1978-09-20 1980-03-27 Westinghouse Electric Corp One side base low voltage discharge lamp
JPS5624752A (en) * 1979-07-31 1981-03-09 Matsushita Electric Works Ltd Compact type fluorescent lamp and its manufacturing method
JPS5657246A (en) * 1979-10-15 1981-05-19 Matsushita Electric Works Ltd Fluorescent lamp

Also Published As

Publication number Publication date
JPS5896664U (en) 1983-06-30

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