JPS6333553B2 - - Google Patents
Info
- Publication number
- JPS6333553B2 JPS6333553B2 JP57222635A JP22263582A JPS6333553B2 JP S6333553 B2 JPS6333553 B2 JP S6333553B2 JP 57222635 A JP57222635 A JP 57222635A JP 22263582 A JP22263582 A JP 22263582A JP S6333553 B2 JPS6333553 B2 JP S6333553B2
- Authority
- JP
- Japan
- Prior art keywords
- tile
- film
- tiles
- curing film
- plywood
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011347 resin Substances 0.000 claims description 27
- 229920005989 resin Polymers 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 24
- 239000011120 plywood Substances 0.000 claims description 19
- 239000000839 emulsion Substances 0.000 claims description 9
- 239000002390 adhesive tape Substances 0.000 description 9
- 238000009415 formwork Methods 0.000 description 5
- 239000004568 cement Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Description
【発明の詳細な説明】
本発明は、タイル表面を粗面にした複数個のタ
イルをベニヤ板に貼り付けてなる打込みタイルユ
ニツトに関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a driven tile unit made of a plurality of tiles with roughened tile surfaces attached to a plywood board.
建物の躯体作製用型枠にタイルを先付けして打
ち込む所謂タイル先付け工法に用いる打込みタイ
ルユニツトの一つとして、複数個のタイルをユニ
ツトのベースであるベニヤ板に両面粘着テープで
貼り付けた打込みタイルユニツトが従来よりよく
知られている。 As one of the driven tile units used in the so-called tile pre-installation method, in which tiles are first attached to the formwork for building the frame and then driven, this is a driven tile unit in which multiple tiles are attached to a plywood board, which is the base of the unit, using double-sided adhesive tape. is better known than before.
しかし乍ら、この打込みタイルユニツトは、タ
イル表面が平滑で吸水性の少ない一般的なタイル
を対象としたものであり、例えば、レンガタイル
のように、タイル表面が粗面で吸水性の大きいタ
イルを用いた場合には、タイル表面とベニヤ板と
のなじみが悪く、均一かつ確実に密着しないた
め、型枠へのタイルユニツト取付け時やコンクリ
ート打設時にタイルが位置ずれしたり、ベニヤ板
から剥れ落ちることがあり、また、コンクリート
打設時にセメントノロが目地からタイル表面側へ
とまわり込んでタイル表面にへばり付き、脱型後
におけるタイル表面の清掃によつても除去できな
くなるといつた問題が生じた。 However, this driven tile unit is intended for ordinary tiles with smooth tile surfaces and low water absorption.For example, tiles with rough tile surfaces and high water absorption, such as brick tiles, When using tile, the tile surface and plywood do not fit well and do not adhere uniformly and reliably, resulting in tiles shifting or falling off from the plywood when installing the tile unit to the formwork or pouring concrete. In addition, during concrete pouring, cement slag spreads from the joints to the tile surface and sticks to the tile surface, causing problems such as being unable to be removed even when cleaning the tile surface after demolding. Ta.
本発明は、このような問題を解決せんとするも
のであり、冒頭に記した打込みタイルユニツトに
おいて、各々のタイル表面にエマルジヨン型樹脂
材よりなる養生膜を形成し、ベニヤ板との間に、
前記養生膜に貼着されて一体化された且つ引張強
度が前記養生膜とタイル表面との付着強度よりも
大きい樹脂フイルムと、この樹脂フイルムとベニ
ヤ板とに貼着されたクツシヨン材とを介在させた
点に特徴がある。 The present invention aims to solve such problems, and in the above-described driven tile unit, a curing film made of an emulsion type resin material is formed on the surface of each tile, and a curing film made of an emulsion type resin material is formed between the tile and the plywood.
A resin film that is adhered to and integrated with the curing film and has a tensile strength greater than the adhesion strength between the curing film and the tile surface, and a cushion material that is adhered to the resin film and the plywood board are interposed. It is characterized by the fact that
以下、本発明の実施例を図面に基づいて説明す
る。 Embodiments of the present invention will be described below based on the drawings.
第１図は本発明に係る打込みタイルユニツトの
一例を示す断面図である。図中１…はレンガタイ
ル等、タイル表面が粗面に形成されたタイル、２
…はタイル表面に形成されたエマルジヨン型樹脂
材よりなる養生膜であり、エマルジヨン型樹脂材
としては、例えば、NR系ラテツクスが使用され
る。タイル１…群とユニツトのベースである適当
な厚さ（例えば４mm）のベニヤ板３との間には、
前記養生膜２…に貼着された引張強度の大きい樹
脂フイルム４と、この樹脂フイルム４とベニヤ板
３とに貼着されたクツシヨン材５とが介在されて
いる。樹脂フイルム４の引張強度は、後述すると
おり、脱型時に、養生膜２とタイル表面との間で
分離させるに足る大きさに、つまり養生膜２とタ
イル表面との付着強度よりも大きく設定されてい
る。前記樹脂フイルム４としては、例えばビニー
ル製の片面粘着テープが使用され、その粘着面に
タイル１…（予め養生膜２…が形成されたタイル
である。）を貼着するのである。前記クツシヨン
材５としては、例えば発泡樹脂製の両面粘着テー
プが使用される。６…は目地材である。 FIG. 1 is a sectional view showing an example of a driven tile unit according to the present invention. In the figure, 1... is a tile with a rough surface such as a brick tile, 2
... is a curing film made of an emulsion type resin material formed on the tile surface, and as the emulsion type resin material, for example, NR latex is used. Between the group of tiles 1 and the base of the unit, a plywood board 3 of an appropriate thickness (for example, 4 mm),
A resin film 4 having a high tensile strength is attached to the curing film 2, and a cushion material 5 is attached to the resin film 4 and the plywood board 3. As will be described later, the tensile strength of the resin film 4 is set to be large enough to cause separation between the curing film 2 and the tile surface during demolding, that is, greater than the adhesion strength between the curing film 2 and the tile surface. ing. As the resin film 4, for example, a single-sided adhesive tape made of vinyl is used, and the tiles 1 (tiles on which a curing film 2 has been formed in advance) are adhered to the adhesive surface. As the cushion material 5, for example, a double-sided adhesive tape made of foamed resin is used. 6... is a joint material.
次に、上記打込みタイルユニツトの製造方法の
一例を説明する。 Next, an example of a method for manufacturing the above-mentioned implanted tile unit will be explained.
先ず、第２図イに示すように、各タイル１の表
面にNR系ラテツクス等のエマルジヨン型樹脂材
を刷毛塗り、スプレーによる吹付け等の手段によ
り塗布し、該エマルジヨン型樹脂材が硬化するこ
とによつてタイル表面に付着した養生膜２を形成
する。 First, as shown in FIG. 2A, an emulsion type resin material such as NR latex is applied to the surface of each tile 1 by means of brushing, spraying, etc., and the emulsion type resin material is cured. A curing film 2 adhering to the tile surface is formed by this method.
次に、第２図ロに示すように、定盤７上にタイ
ル位置決め用の枠８を置き、枠８によつて囲まれ
た凹所に上記のタイル１…を養生膜２…が上に来
るように嵌込む。 Next, as shown in FIG. 2B, a frame 8 for tile positioning is placed on the surface plate 7, and the tiles 1 are placed in the recesses surrounded by the frame 8, with the curing film 2 on top. Insert it so that it will come.
しかる後、第２図ハに示すように、タイル１…
間に目地材６…を嵌込み、タイル１…群上に前記
樹脂フイルム４としてのビニール製片面粘着テー
プを、次いで、前記クツシヨン材５としての発泡
樹脂製両面粘着テープを夫々貼着し、その上にベ
ニヤ板３を貼着する。 After that, as shown in Figure 2C, tile 1...
A joint material 6 is inserted in between, and a vinyl single-sided adhesive tape as the resin film 4 is pasted on the group of tiles 1, and then a double-sided foam resin adhesive tape as the cushion material 5 is pasted on the group of tiles 1. Attach plywood board 3 on top.
尚、前記樹脂フイルム４としての片面粘着テー
プと前記クツシヨン材５としての両面粘着テープ
を予め貼着して１枚物とし、これをタイル１…群
の上から貼着してもよい。 Incidentally, a single-sided adhesive tape serving as the resin film 4 and a double-sided adhesive tape serving as the cushion material 5 may be attached in advance to form a single piece, and this may be attached from above the group of tiles 1.
次に、タイル１…、目地材６…と定盤７、枠８
との間で分離し、上記の打込みタイルユニツトを
得る。 Next, tile 1..., grout 6..., surface plate 7, frame 8
to obtain the above-mentioned implanted tile unit.
尚、エマルジヨン型樹脂材の塗布は、タイル１
…を定盤６上に置いて行なつてもよい。 In addition, the emulsion type resin material is applied on tile 1.
... may be placed on the surface plate 6.
上記の打込みタイルユニツトは、第３図イに示
す如く、型枠９の内面に釘１０等で取り付け、コ
ンクリート１１を打設し、コンクリート１１の硬
化後、脱型することによつて、第３図ロに示す如
く、外面がタイル１…で仕上げられた外壁等を作
製すべく用いられるものである。 As shown in Fig. 3A, the above-mentioned poured tile unit is attached to the inner surface of the formwork 9 with nails 10, etc., concrete 11 is poured, and after the concrete 11 hardens, it is removed from the mold. As shown in FIG.
この場合、タイル１…の表面が粗面に形成され
ているが、ベニヤ板３との間にクツシヨン材５が
介在されているため、タイル１…とベニヤ板３と
のなじみが良く、タイル表面の全域にわたり均一
かつ確実に密着した貼付け状態となるので、型枠
９へのタイルユニツト取付け時やコンクリート打
設時におけるタイル１…の位置ずれ、剥落ち等が
生じない。 In this case, although the surface of the tile 1 is formed into a rough surface, since the cushion material 5 is interposed between the tile 1 and the plywood 3, the tile 1 and the plywood 3 fit well together, and the entire surface area of the tile is Since the tile is adhered uniformly and reliably over the entire area, the tiles 1 will not be displaced or peeled off when the tile unit is attached to the formwork 9 or when concrete is poured.
また、タイル１…の表面がこれに密着した養生
膜２…で覆われているので、コンクリート打設時
にセメントノロがタイル表面側にまわり込むこと
を防止でき、タイル表面にセメントノロがへばり
付くことがない。 In addition, since the surface of the tile 1 is covered with the curing film 2 that is in close contact with the tile 1, it is possible to prevent cement slag from getting around to the tile surface during concrete pouring, and prevent cement slag from sticking to the tile surface. do not have.
そして、脱型時には、樹脂フイルム４の存在に
より、ベニヤ板３の撤去と同時に養生膜２…をタ
イル表面から剥離することができる。即ち、養生
膜２…はエマルジヨン型樹脂材の硬化したもので
あり、タイル１…の表面と密着しており、引張強
度も弱く、また、クツシヨン材５も、その材質上
引張強度が弱いが、養生膜２…と樹脂フイルム４
及びクツシヨン材５とが互いに貼着され、一体化
されており、樹脂フイルム４の引張強度は大きい
ので、養生膜２…が破れてタイル表面に残ること
がなく、脱型時に、ベニヤ板３の撤去と同時に養
生膜２…をタイル表面から容易にかつ確実に引き
剥がすことができる。 At the time of demolding, the presence of the resin film 4 allows the curing film 2 to be peeled off from the tile surface at the same time as the plywood board 3 is removed. That is, the curing film 2 is a hardened emulsion type resin material that is in close contact with the surface of the tile 1 and has a low tensile strength, and the cushion material 5 also has a low tensile strength due to its material. Curing film 2... and resin film 4
and the cushion material 5 are adhered to each other and integrated, and the tensile strength of the resin film 4 is high, so the curing film 2 does not tear and remain on the tile surface, and the plywood board 3 can be removed when demolding. At the same time, the curing film 2 can be easily and reliably peeled off from the tile surface.
尚、上記の実施例では、樹脂フイルムを片面粘
着テープとし、クツシヨン材５を両面粘着テープ
としたが、樹脂フイルム４を両面に粘着剤が塗布
されたものとし、クツシヨン材５を片面（ベニヤ
板に触れる側の面）に粘着剤が塗布されたものと
しても同等の作用効果が得られることは勿論であ
る。 In the above embodiment, the resin film was a single-sided adhesive tape, and the cushion material 5 was a double-sided adhesive tape. Of course, the same effect can be obtained even if the adhesive is applied to the surface (the side that is touched).
以上の通り、本発明によれば、タイル表面が粗
面に形成されているにも拘らず、クツシヨン材の
存在により、タイルとベニヤ板のなじみが良く、
型枠へのタイルユニツト取付け時やコンクリート
打設時におけるタイルの位置ずれ、剥落ち等を確
実に防止でき、さらに、養生膜によりコンクリー
ト打設時におけるセメントノロのタイル表面への
まわり込みを確実に防止できる効果がある。殊
に、本発明によれば、養生膜とタイル表面との付
着強度よりも大きな引張強度をもつ樹脂フイルム
の存在により、脱型の際、ベニヤ板の撤去と同時
に、養生膜をタイル表面から確実かつ容易に剥離
させることができ、タイル貼りされた建物外壁の
構築後に養生膜を水洗等で除去するといつた煩雑
な作業が不要になる効果がある。 As described above, according to the present invention, even though the tile surface is formed into a rough surface, the presence of the cushion material allows the tile and plywood to fit well together.
It can reliably prevent tiles from shifting or peeling off when installing tile units to formwork or pouring concrete, and the curing film also reliably prevents cement slag from getting around to the tile surface when pouring concrete. There is an effect that can be achieved. In particular, according to the present invention, due to the presence of the resin film having a tensile strength greater than the adhesion strength between the curing film and the tile surface, the curing film can be reliably removed from the tile surface at the same time as the plywood is removed during demolding. It can be easily peeled off, and has the effect of eliminating the need for the complicated work of removing the curing film by washing with water after constructing the tiled building exterior wall.
図面は本発明の一実施例を示し、第１図は打込
みタイルユニツトの断面図、第２図イ，ロ，ハは
製造方法を示す工程図、第３図イ，ロは使用方法
の説明図である。
１…タイル、２…養生膜、３…ベニヤ板、４…
樹脂フイルム、５…クツシヨン材。
The drawings show one embodiment of the present invention; Fig. 1 is a sectional view of a driven tile unit, Fig. 2 A, B, and C are process diagrams showing the manufacturing method, and Fig. 3 A and B are explanatory diagrams of how to use it. It is. 1...Tile, 2...Curing film, 3...Plywood board, 4...
Resin film, 5...Cushion material.
Claims (1)
ル１をベニヤ板３に貼り付けてなる打込みタイル
ユニツトであつて、前記タイル１には、各々のタ
イル表面にエマルジヨン型樹脂材よりなる養生膜
２が形成され、タイル１群とベニヤ板３間には、
前記養生膜２に貼着されて一体化された且つ引張
強度が前記養生膜２とタイル表面との付着強度よ
りも大きい樹脂フイルム４と、この樹脂フイルム
４とベニヤ板３とに貼着されたクツシヨン材５と
が介在されていることを特徴とする打込みタイル
ユニツト。1 A driven tile unit consisting of a plurality of tiles 1 each having a rough tile surface pasted on a plywood board 3, each tile 1 having a curing film 2 made of an emulsion type resin material on the surface of each tile 1. is formed, and between the 1st tile group and the plywood 3,
A resin film 4 that is adhered to and integrated with the curing film 2 and has a tensile strength greater than the adhesion strength between the curing film 2 and the tile surface, and a cushion that is adhered to the resin film 4 and the plywood board 3. A driven tile unit characterized by having a material 5 interposed therebetween.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22263582A JPS59114367A (en) | 1982-12-17 | 1982-12-17 | Tile unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22263582A JPS59114367A (en) | 1982-12-17 | 1982-12-17 | Tile unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59114367A JPS59114367A (en) | 1984-07-02 |
| JPS6333553B2 true JPS6333553B2 (en) | 1988-07-06 |
Family
ID=16785538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22263582A Granted JPS59114367A (en) | 1982-12-17 | 1982-12-17 | Tile unit |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59114367A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5640508A (en) * | 1979-09-10 | 1981-04-16 | Showa Touen Kk | Manufacture of tile placing pc board |
-
1982
- 1982-12-17 JP JP22263582A patent/JPS59114367A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5640508A (en) * | 1979-09-10 | 1981-04-16 | Showa Touen Kk | Manufacture of tile placing pc board |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59114367A (en) | 1984-07-02 |
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