JPH10193323A - Manufacture of tile unit - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method to manufacture a tile unit, of which the installation is easy, and by which a walking feeling becomes more favorable. SOLUTION: In a mold frame, a plurality of tiles are placed with the rear sides facing up, and a seal tape 6 is affixed on the plurality of tiles 4, 4, and in addition, after affixing a cushion plate 7 on the upper surfaces, the tiles 4, 4 are removed from the mold and turned upside-down, and a joint mixture 8 is filled in joint spaces 5 from the face surface side of the tiles 4 to manufacture a tile unit.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a tile unit in which a plurality of tiles are integrally united.

[0002]

2. Description of the Related Art Conventionally, when tiles are stuck on the floor of a store or an office building, there is a problem that the floor on which the tiles are stuck is hard and walking feeling is poor.
When redecorating such a tiled floor surface, peel off the tiles, perform a groundwork treatment, center and assign,
Paste the water thread, paint the mortar, paste the tiles on it, and also move the water thread and apply the mortar, and then work on the tiles.
For cement-based paint joints, after filling, wipe, clean, wash,
Joint finishing is necessary, and elastic joints are highly viscous, so it is necessary to fill them with a handgun or the like and press down unevenness with a spatula, etc., which takes time, and is a craftsman who has skills such as tile work or plastering work It is necessary to carry out construction by hand, and since it is wet construction with mortar,
There is a problem that it takes about a week, and it takes time and money when renovating a store or the like.

[0003]

SUMMARY OF THE INVENTION The present invention has been devised in view of the above-mentioned conventional problems, and provides a good walking feeling and can greatly reduce the construction time and cost for remodeling. A first gist of the present invention is to provide a method of manufacturing a tile unit. The first gist of the present invention is to turn a tile upside down into each of the tile fitting spaces of a formwork having a plurality of tile fitting spaces formed by joint plates. Attaching an impermeable sealing tape for sealing at least the joint space formed by the joint plate on the plurality of tiles,
Further, after the cushion plate is attached to the upper surface of the sealing tape, the cushion plate is removed from the mold and inverted, so that the joint space is filled with the joint agent from the surface side of the tile. Further, the second gist is that the tiles are turned upside down into the respective tile fitting spaces of the formwork having the plurality of tile fitting spaces formed by the joint plate, and the joint agent penetrates the plurality of tiles. After attaching a cushion plate which is not to be used, it is removed from the formwork and inverted, and the jointing agent is filled from the surface side of the tile. A third gist is that the cushion plate or the seal tape is configured to peel off and release the release paper. A fourth aspect is that the jointing agent is formed of a self-leveling jointing agent capable of forming a smooth flat surface by itself after filling and before curing.

[0004]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective configuration diagram of a mold used when manufacturing a tile unit. The mold 1 is provided with joint plates erected on the upper surface of a flat base plate 2 in a crosswise and vertical manner. Then, a plurality of tile fitting spaces S, S, S that can be fitted with the tiles 4 surrounded by the joint plates 3, 3 are formed, and the width of the joint plate 3 is determined by the tile to be formed. The thickness is smaller than the joint width of the unit by 0.5 to 1 mm or more.
Nine tile fitting spaces S are formed so that nine tiles can be fitted, 20 tile fitting spaces S can be formed so that twenty tiles can be fitted, and various forms are prepared in advance. The area of each tile fitting space S is also set in advance according to the dimensions of the tile to be fitted.

In this embodiment, nine tile-fitting spaces S are formed in the formwork 1 so that nine tiles can be fitted. When one tile unit is manufactured by integrally connecting nine tiles using such a mold 1, a seal tape 6 and a cushion plate 7 are used.
Shows an enlarged cross-sectional view of the seal tape 6. The seal tape 6 has a layer of an adhesive 6b formed on an asphalt-impregnated polyester nonwoven fabric 6a, and further has a release paper 6c on its back surface.
Is attached. The cushion plate 7 has a configuration in which a layer of an adhesive 7b is laminated on a layer 7a of rubber or urethane foam, and a release paper 7c is adhered on the back side thereof.

In each of the tile fitting spaces S formed in the mold 1 shown in FIG.
FIG. 4 shows a state in which the tiles 4 are fitted with the joint plates 3 turned upside down.
Are formed favorably. The sealing tape 6 shown in a sectional view in FIG. 2 is attached to the upper surfaces of the plurality of tiles 4, 4, 4 fitted from the state of FIG. The release paper 6
As shown in FIG. 5, the sealing tape 6 can be stuck on the plurality of tiles 4, 4, 4 while gradually peeling off c as shown in FIG.

[0007] The sealing tape 6 is a sheet that does not penetrate the joint agent described below, and may be any as long as it can prevent the joint agent from penetrating. Or a tape-shaped tape having a narrow width. In the tape-shaped tape, the tape can be stuck to the upper surface of the joint space 5 and at least the upper surface of the joint space 5 can be sealed. Good.

Next, on the upper surface of the attached seal tape 6,
As shown in FIG. 6, the cushion plate 7 shown in the cross-sectional view of FIG. 3 is attached. At this time, the cushion plate 7 is attached gradually while removing the release paper 7c of the cushion plate 7.

After sticking the seal tape 6 and the cushion plate 7 in this manner, the plurality of tiles 4 connected to the mold 1 are removed, and the tiles 4 are turned upside down to make the front side of the tiles 4 the upper side as shown in FIG. In this state, the joint space 8 is filled into the joint space 5 from the upper surface side of each of the tiles 4 to form joints. The jointing agent 8 is a self-leveling agent composed mainly of modified silicon, is injected into the jointing space 5 with an appropriate fluidity, and has a hard resin property as in the prior art. It does not need to be pressed from above, and can be easily injected. Further, unlike the conventional cement-based jointing agent, it is not necessary to wipe the upper surface later, and the jointing space 5 can be filled with a good fluidity. Is formed, and the filling work of joints becomes easy.

In this way, a tile unit as shown in FIG. 7 can be easily manufactured, and when the formed tile unit is carried into a renovation site such as a store, a plurality of such tile units are produced on site. The tile floor can be easily formed by laying, and there is no need to perform tile work on site as in the past, and even an amateur can easily perform the work, and the tile craftsman or plasterer is unnecessary, and the work is easy. In addition, since it is a dry-type construction, it does not require the time required for the mortar to dry as in the past, and it is also possible to lay a tile unit and use the store immediately, greatly increasing the time and expense required to form the tile floor. Can be saved.
Moreover, in the tile unit of this example, the cushion plate 7 is used.
Are integrated, so that when walking on the laid tile unit, there is no hard feeling as in the prior art, cushioning properties are obtained, and a good walking feeling is obtained.

The tile unit may be formed by interposing a reinforcing plate between the cushion plate 7 and the seal tape 6, or by providing a heater between the cushion plate 7 and the seal tape 6 by interposing a heater. In the case where a heater is installed, floor heating can be performed, and for example, it can be used comfortably as a kitchen mat or the like. If the cushion plate 7 is formed of a material that does not penetrate the joint agent 8, the seal tape 6 is omitted and the cushion plate 7 is directly adhered to the back surface of each of the tiles 4, 4, 4. To form a tile unit.

[0012]

According to the method for manufacturing a tile unit of the present invention,
In each of the tile fitting spaces of the formwork having a plurality of tile fitting spaces formed by the joint plates, the tiles are turned upside down, and the joint spaces formed by at least the joint plates are placed on the plurality of tiles. After applying an impervious seal tape to be sealed, and further pasting a cushion plate on the upper surface of the seal tape, remove the mold from the mold and invert, and fill the joint space into the joint space from the surface side of the tile. Therefore, it is possible to easily and satisfactorily manufacture a tile unit in which a plurality of tiles are connected with a seal tape and a cushion plate, and if the tile unit thus formed is laid on a floor of a store or the like, it can be manufactured in an extremely short time. Tile floor surface can be easily formed without the need for craftsmen, etc. And good cushioning property can be obtained because Plates are present, walking feeling has the effect of improving.

[0013] Further, the tiles are turned upside down into the respective tile fitting spaces of the formwork in which the plurality of tile fitting spaces are formed by the joint plate, and a cushion plate which does not penetrate the jointing agent on the plurality of tiles. After sticking, it is removed from the formwork and reversed, and because the jointing agent is filled from the surface side of the tile, a tile unit in which a plurality of tiles are connected by a cushion plate can be easily manufactured, If the formed tile unit is laid on the floor of a store or the like, the tile floor can be formed in a very short time and at a reduced cost.
In addition, since the cushion plate exists, good cushioning properties can be obtained, and the walking feeling is improved.

Further, since the cushion plate or the seal tape is configured so that the release paper is peeled off and attached, the tile unit is easily peeled off and the cushion plate or the seal tape is easily affixed. This has the effect that the manufacturing process is simplified, and the tile unit can be easily manufactured in a short time.

[0015] Further, since the jointing agent is a self-leveling jointing agent capable of forming a smooth flat surface by itself before the start of curing after filling, the jointing space can be filled with good fluidity, and even an amateur can easily fill the jointing space. A smooth joint having no irregularities can be formed, and there is no need to press down from above and no need to wipe the upper surface, which has the effect of facilitating the filling operation of the joint.

[Brief description of the drawings]

FIG. 1 is a perspective configuration diagram of a mold used when manufacturing a tile unit.

FIG. 2 is a sectional configuration diagram of a seal tape.

FIG. 3 is a sectional configuration diagram of a cushion plate.

FIG. 4 is a perspective configuration diagram of a state in which a plurality of tiles are fitted upside down in the mold of FIG. 1;

FIG. 5 is a perspective configuration diagram of a state in which a sealing tape is stuck on a plurality of tiles further fitted.

FIG. 6 is a perspective configuration diagram in which a cushion plate is pasted on a seal tape further pasted.

FIG. 7 is a perspective view of a configuration in which a cushion plate is adhered, removed from a mold frame, reversed, and filled with a jointing agent.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Formwork 2 Base plate 3 Joint plate 4 Tile 5 Joint space 6 Seal tape 6c Release paper 7 Cushion plate 7c Release paper S Tile fitting space

Claims (4)

[Claims] 1. A tile in which a plurality of tile-fitting spaces are formed by a joint plate are placed inside the respective tile-fitting spaces by turning over the tiles, and at least the joint plate is formed on the plurality of tiles. After applying an impervious seal tape to seal the joint space to be made, and pasting a cushion plate on the top of the seal tape,
A method of manufacturing a tile unit, characterized in that the joint space is filled with a jointing agent from the surface side of the tile after being removed from the mold frame and reversed. 2. A cushion plate in which a tile is turned upside down in each of the tile-fitting spaces of a formwork in which a plurality of tile-fitting spaces are formed by a joint plate, and the joint agent does not penetrate the plurality of tiles. And then applying the jointing agent from the surface side of the tile after removing from the mold and inverting the tile. 3. The method of manufacturing a tile unit according to claim 1, wherein the cushion plate or the seal tape is configured to peel off and release a release paper. 4. The jointing agent according to claim 1, wherein the jointing agent is a self-leveling jointing agent capable of forming a smooth flat surface by itself before the start of curing after filling. Of manufacturing tile units.