JPS63315621A - Traveller for spinning frame - Google Patents
Traveller for spinning frameInfo
- Publication number
- JPS63315621A JPS63315621A JP62152054A JP15205487A JPS63315621A JP S63315621 A JPS63315621 A JP S63315621A JP 62152054 A JP62152054 A JP 62152054A JP 15205487 A JP15205487 A JP 15205487A JP S63315621 A JPS63315621 A JP S63315621A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- traveler
- traveller
- plating
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009987 spinning Methods 0.000 title claims description 17
- 239000010410 layer Substances 0.000 claims abstract description 35
- 229910018104 Ni-P Inorganic materials 0.000 claims abstract description 14
- 229910018536 Ni—P Inorganic materials 0.000 claims abstract description 14
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 10
- 239000000956 alloy Substances 0.000 claims abstract description 10
- 239000002344 surface layer Substances 0.000 claims abstract description 9
- 229910003271 Ni-Fe Inorganic materials 0.000 claims abstract description 8
- 239000002131 composite material Substances 0.000 claims abstract description 4
- 238000007747 plating Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 5
- 239000000758 substrate Substances 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052580 B4C Inorganic materials 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- 229910001125 Pa alloy Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 210000004709 eyebrow Anatomy 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910003470 tongbaite Inorganic materials 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/52—Ring-and-traveller arrangements
- D01H7/60—Rings or travellers; Manufacture thereof not otherwise provided for ; Cleaning means for rings
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/52—Ring-and-traveller arrangements
- D01H7/60—Rings or travellers; Manufacture thereof not otherwise provided for ; Cleaning means for rings
- D01H7/604—Travellers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は高速精紡において優れた性１ｒ！を発揮する紡
機用トラベラの構成に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention has excellent properties in high-speed spinning. The present invention relates to the configuration of a traveler for a spinning machine that exhibits the following characteristics.
従来の技術およびその問題点
従来の紡機用トラベラは、一般に硬鋼線材を用いて形成
されている。しかし、上記従来のトラベラではスピンド
ル回転数が２００００ ｒ、ｐ、ｍ。BACKGROUND ART AND PROBLEMS Conventional spinning machine travelers are generally made of hard steel wire. However, in the conventional traveler mentioned above, the spindle rotation speed is 20,000 r, p, m.
（現在の高速回転は１５０００ ｒ、ｐ、ｍ、〜１６０
００ｒ、ｐ、ｍ、 ）ではリングとトラベラの摩擦抵抗
の増大と摩擦熱の急激な上昇のため、トラベラが早期に
焼付き飛散し、連続運転ができないという欠点があった
。また、一部Ｎｉ又はＮｉ−Ｐメッキを施したトラベラ
もあるが、高速運転では下地との密着力が不足し剥れ易
く、短期日でその効果がなくなり、安定した高速紡出が
維持できない欠点があった。(The current high speed rotation is 15000 r, p, m, ~160
00r, p, m, ) had the disadvantage that the traveler would seize early and fly apart due to the increased frictional resistance between the ring and the traveler and the rapid rise in frictional heat, making continuous operation impossible. In addition, some travelers are plated with Ni or Ni-P, but the adhesion to the substrate is insufficient during high-speed operation and it easily peels off, and the effect wears off in a short period of time, making it impossible to maintain stable high-speed spinning. was there.
問題点１に解決するための手段
本発明は上記従来の問題点を解消するものであシ、硬／
Ａ４線材を用いて所要の横形、縦形等のトラベラ形状に
形成し、上記トラベラにＮｉ又はＮｉ−Ｐメッキを施し
た後、熱処理により母材と相互に拡散させ、下地ｊ脅と
してＮｉ−Ｆｅ合金層全形成し、更にその表面層にＮｉ
−Ｐメッキ！−１あるいはＮｉ−Ｐ裏金メッキ層を形成
した紡機用トラベラ全提供するものである。々お、下地
層のＮｉ−Ｆｅ合金層の厚さは０．１〜５ｐが適当であ
り、０．１μ未満であると密着性が不足し、５μを超え
るとメッキの拡散処理時間が長くなり、コスト高となる
。Means for Solving Problem 1 The present invention solves the above-mentioned conventional problems.
A4 wire is used to form a traveler into the required horizontal or vertical traveler shape, and the traveler is plated with Ni or Ni-P, which is then heat-treated to diffuse into the base metal and coated with a Ni-Fe alloy as a base material. The entire layer is formed, and the surface layer is further coated with Ni.
-P plating! -1 or a Ni-P backing plated layer are provided. The appropriate thickness of the Ni-Fe alloy layer as the base layer is 0.1 to 5p; if it is less than 0.1μ, the adhesion will be insufficient, and if it exceeds 5μ, the plating diffusion treatment time will be longer. , the cost will be high.
また、表面層のＮｉ 、又はＮｉ−Ｐメッキの厚さは３
〜１５ｕが適当であり、３ｕ未満では高速紡出において
耐摩耗性が不足し、１５μを超えるとメッキが剥離し易
くなり、逆に耐摩耗性が劣化するだけでなく、処理時間
が極めて長くなり、コスト高となる。In addition, the thickness of the surface layer Ni or Ni-P plating is 3
~15u is appropriate; if it is less than 3u, the abrasion resistance will be insufficient in high-speed spinning, and if it exceeds 15μ, the plating will tend to peel off, and conversely, not only will the abrasion resistance deteriorate, but the processing time will become extremely long. , the cost will be high.
実施例
以下本発明の紡機用トラベラの一実施例を図面に基いて
説明する。EXAMPLE Hereinafter, an example of a traveler for a spinning machine according to the present invention will be described with reference to the drawings.
硬鋼線材より第１図に示すように横形の所定のトラベラ
（１）に成形する。上記トラベラｆｉ＋の表面に厚さ約
ＩＰの電気ニッケルメッキを施し、窒素雰囲気中で８５
０℃、１０分間加熱後油中焼入ＡＩ−することにより、
Ｎｉメッキは母材の鉄と相互に拡散をし、第２図に示す
様に下地層としてＮｉ−Ｐａ合金層（りを形成する。A hard steel wire rod is formed into a horizontal traveler (1) as shown in FIG. Electrolytic nickel plating is applied to the surface of the traveler fi+ to a thickness of about IP, and 85% is applied in a nitrogen atmosphere.
By heating at 0℃ for 10 minutes and then quenching in oil,
The Ni plating mutually diffuses with the base metal iron to form a Ni--Pa alloy layer as a base layer, as shown in FIG.
次に上記下地層の表面に、Ｎｉ−Ｐ無電解メッキを施し
、４００℃で約１時間加熱することにより、硬度Ｈｙ
１０００のＮｉ−Ｐメッキ層（３）を形成して本発明の
紡機用トラベラを構成する。Next, the surface of the base layer is coated with Ni-P electroless plating and heated at 400°C for about 1 hour to achieve a hardness of Hy.
A traveler for a spinning machine according to the present invention is constructed by forming a Ni--P plating layer (3) of 1,000 layers.
なお、下地層のＮｉ、又はＮｉ−Ｐメッキは厚さをへｌ
〜３Ｐ施こし、その後の熱処理は４５０℃〜ｔｏｏｏ℃
で３〜９０分間加熱することによりメッキ層と母材は相
互に拡散され、厚さ０．１〜５ＰのＦ′ｅ−Ｎｉ合金１
＃ヲ形成する。Note that the thickness of the Ni or Ni-P plating for the base layer is reduced.
～3P application, subsequent heat treatment at 450℃～toooo℃
By heating for 3 to 90 minutes at
# Form wo.
また、表面層として硬質微粒千金共析物質としてＮｉ−
Ｐｔ″マトリックスとする複合メッキを施すこともある
が、上記硬質微粒子として、炭化ケイ素、炭化タングス
テン、炭化チタン。In addition, as a surface layer, Ni-
Although composite plating with a Pt'' matrix is sometimes applied, the hard fine particles mentioned above include silicon carbide, tungsten carbide, and titanium carbide.
炭化ホウ素、炭化クロム、酸化アルミニウム。Boron carbide, chromium carbide, aluminum oxide.
窒化ケイ素、ダイヤモンド、金属微粉末、セラミック等
を用いる。Silicon nitride, diamond, fine metal powder, ceramic, etc. are used.
また、表面層は３５０〜４５０’ｅで、！１０〜１５０
分熱処理することにより、下地層のＮｉ−Ｐｅ合金層と
の密着力が強化されると共に、マトリックスは結晶化し
、高硬度となり耐摩耗性が向上する。Also, the surface layer is 350-450'e! 10-150
The heat treatment strengthens the adhesion between the base layer and the Ni--Pe alloy layer, and also crystallizes the matrix, resulting in high hardness and improved wear resistance.
次に本発明の紡機用トラベラを下記に示す条件で紡出テ
ストを行なった。Next, a spinning test was conducted using the traveler for a spinning machine according to the present invention under the conditions shown below.
糸 ： 綿／エステル ４０’８
リング： １２朋フランジ ４１ｆｉ−’トラベラ：
ＹＳ−２／ｈｆ ｔｏ／。Thread: Cotton/ester 40'8 Ring: 12mm flange 41fi-' Traveler:
YS-2/hf to/.
スピンドル回転数： ２２０００ ｒ、ｐ、ｍ。Spindle rotation speed: 22000 r, p, m.
本発明の紡機用トラベラ（２）は上記紡出テストにおい
て、第３図に示す如く摩耗量が従来品（（至）の約１７
２となり、寿命を著しく向上することが判る。As shown in Figure 3, the spinning machine traveler (2) of the present invention was found to have a wear amount of about 17
2, which shows that the life span is significantly improved.
また、第４図に示す如く、本発明の紡機用トラベラ（４
）は糸切ｎ数が少なく、従来品（日と比較し、安定状態
が持続することが判る。Furthermore, as shown in FIG. 4, a traveler for a spinning machine (4
) has a smaller number of thread breaks, and compared to the conventional product (day), it can be seen that the stable state continues.
発明の効果
本発明の紡機用トラベラは下地層として母材と強固に密
着し九Ｎｉ−Ｆｅ合金層を形成し、更にその上の表面層
にＮｉ−Ｐ、又はＮｉ−Ｐ複合メ、キ層全形成している
ので、表面層のメッキ層は剥離しにくく、凝着抑制効果
が充分に働き、耐摩耗性を著しく向上する。Effects of the Invention The traveler for spinning machines of the present invention has a Ni-Fe alloy layer that adheres firmly to the base material as a base layer, and further has a Ni-P or Ni-P composite metal layer as a surface layer on top of the Ni-Fe alloy layer. Since it is completely formed, the surface plating layer is difficult to peel off, has a sufficient adhesion suppressing effect, and significantly improves wear resistance.
また、表面層のメッキ層が摩耗した後も、下地層のＮｉ
−Ｆｓ拡赦層は母材と強固【密着しているので、凝着抑
制効果は更に延長されるものであり、スピンドル回転数
が２００００ｒ、ｐ、ｍ。In addition, even after the surface plating layer wears out, the Ni underlayer
- Since the Fs expansion layer is in strong contact with the base material, the adhesion suppressing effect is further extended, and the spindle rotation speed is 20,000 r, p, m.
以上の高速運転域ておいても糸切れ数が少く、安定した
連続運転が可能となる等の優ｎた効果を有する発明であ
る。Even in the above-mentioned high-speed operation range, the invention has excellent effects such as fewer yarn breakages and stable continuous operation.
第１図は本発明の紡機用トラベラの一実施例を示す正面
図、第２図は要部破断断面図、第３図は使用時間と摩耗
ｆＲ１との関係金示す曲線図、第４図は使用時間と糸切
れ数との関係を示す曲線図である。
（１）・・・トラベラ母材
（２）・・・Ｎｉ−Ｆｅ拡散眉
（３）・・・Ｎｉ−Ｐメッキ層Fig. 1 is a front view showing an embodiment of a traveler for a spinning machine according to the present invention, Fig. 2 is a cutaway sectional view of main parts, Fig. 3 is a curve diagram showing the relationship between usage time and wear fR1, and Fig. 4 is a diagram showing the relationship between usage time and wear fR1. It is a curve diagram showing the relationship between usage time and the number of thread breakages. (1)...Traveler base material (2)...Ni-Fe diffusion eyebrow (3)...Ni-P plating layer
Claims (3)
形成し、更にその表面層にＮｉ−Ｐメッキ層、あるいは
Ｎｉ−Ｐ複合メッキ層を形成したことを特徴とする紡機
用トラベラ。(1) A traveler for a spinning machine, characterized in that a Ni-Fe alloy layer is formed as a base layer on the surface of the traveler base material, and a Ni-P plating layer or a Ni-P composite plating layer is further formed on the surface layer.
徴とする特許請求の範囲第１項記載の紡機用トラベラ。(2) The traveler for a spinning machine according to claim 1, wherein the base layer has a thickness of 0.1 to 5 μm.
とする特許請求の範囲第１項記載の紡機用トラベラ。(3) The traveler for a spinning machine according to claim 1, wherein the surface layer has a thickness of 3 to 15 μm.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62152054A JPS63315621A (en) | 1987-06-18 | 1987-06-18 | Traveller for spinning frame |
| KR1019880007180A KR890000704A (en) | 1987-06-18 | 1988-06-15 | Trabella for spinning machine and its manufacturing method |
| KR9212280U KR920007628Y1 (en) | 1987-06-18 | 1992-07-04 | Traveller for spinning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62152054A JPS63315621A (en) | 1987-06-18 | 1987-06-18 | Traveller for spinning frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63315621A true JPS63315621A (en) | 1988-12-23 |
| JPH0418049B2 JPH0418049B2 (en) | 1992-03-26 |
Family
ID=15532039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62152054A Granted JPS63315621A (en) | 1987-06-18 | 1987-06-18 | Traveller for spinning frame |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS63315621A (en) |
| KR (1) | KR890000704A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6138000A (en) * | 1984-07-28 | 1986-02-22 | Kanai Hiroyuki | Traveler for spinning machine |
-
1987
- 1987-06-18 JP JP62152054A patent/JPS63315621A/en active Granted
-
1988
- 1988-06-15 KR KR1019880007180A patent/KR890000704A/en not_active Application Discontinuation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6138000A (en) * | 1984-07-28 | 1986-02-22 | Kanai Hiroyuki | Traveler for spinning machine |
Also Published As
| Publication number | Publication date |
|---|---|
| KR890000704A (en) | 1989-03-16 |
| JPH0418049B2 (en) | 1992-03-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |