JPH0516228Y2 - - Google Patents

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Publication number
JPH0516228Y2
JPH0516228Y2 JP13968187U JP13968187U JPH0516228Y2 JP H0516228 Y2 JPH0516228 Y2 JP H0516228Y2 JP 13968187 U JP13968187 U JP 13968187U JP 13968187 U JP13968187 U JP 13968187U JP H0516228 Y2 JPH0516228 Y2 JP H0516228Y2
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JP
Japan
Prior art keywords
layer
traveler
hardness
wear
heat treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP13968187U
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Japanese (ja)
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JPS6445769U (en
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Publication of JPS6445769U publication Critical patent/JPS6445769U/ja
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  • Chemically Coating (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Description

【考案の詳細な説明】 考案の目的 (産業上の利用分野) この考案はリング精紡機、リング撚糸機等の紡
機に使用する紡機用トラベラに関するものであ
る。
[Detailed Description of the Invention] Purpose of the Invention (Field of Industrial Application) This invention relates to a traveler for a spinning machine used in spinning machines such as ring spinning machines and ring twisting machines.

(従来の技術) 一般に、巻取運転中においては第4図に示すよ
うに、紡機用トラベラ1には糸Yの巻取張力M、
バルーン張力T及び遠心力Fが加わつており、そ
の合成力がリング2との接触圧力として作用す
る。又、トラベラ1とリング2との摺動速度はス
ピンドルの回転数とリング径とにより定まり、前
記接触圧力と摺動速度によつてリング2とトラベ
ラ1との間の摩擦の大きさが変化する。
(Prior Art) Generally, during winding operation, as shown in FIG.
Balloon tension T and centrifugal force F are applied, and their combined force acts as contact pressure with ring 2. Further, the sliding speed between the traveler 1 and the ring 2 is determined by the rotation speed of the spindle and the ring diameter, and the magnitude of the friction between the ring 2 and the traveler 1 changes depending on the contact pressure and the sliding speed. .

一方、近年リング精紡機、リング撚糸機等の紡
機においても生産性を高めるため高速化が図られ
ており、高速化を進める上でトラベラの摩耗が重
要な問題となつてきている。従来紡機用トラベラ
は炭素工具鋼等の硬鋼線又は合金鋼線を所定形状
に形成後、焼き入れ処理を施したものあるいはニ
ツケルメツキ処理を施したものが多く用いられて
いる。この場合スピンドルの回転数が14000rpm
前後までの回転数領域では余り問題はないが、ス
ピンドルの回転数が20000rpmを超える場合には
早期摩耗による寿命の低下が大きな問題となる。
On the other hand, in recent years, spinning machines such as ring spinning machines and ring twisting machines have been made faster in order to increase productivity, and traveler wear has become an important problem in increasing speed. Conventional travelers for spinning machines are often made of hard steel wire such as carbon tool steel or alloy steel wire formed into a predetermined shape and then hardened or nickel plated. In this case, the spindle rotation speed is 14000 rpm
There are not many problems in the range of rotation speeds up to the front, but when the rotation speed of the spindle exceeds 20,000 rpm, shortened life due to early wear becomes a major problem.

そこで、近年トラベラの素地表面に各種メツキ
を施し、耐摩耗性の向上を図ることが提案されて
いる。そして、特開昭62−125024号公報には、ト
ラベラの素地表面に無電解ニツケル・リンメツキ
を施した後、330〜380℃で60〜120分の熱処理を
加えることにより硬度Hv800〜1000の結晶化した
リン化ニツケル(Ni3P)の析出硬化合金層を形
成して耐摩耗効果をもたらすようにしたものが提
案されている。
Therefore, in recent years, it has been proposed to apply various types of plating to the base surface of the traveler in order to improve its wear resistance. JP-A No. 62-125024 discloses that after electroless nickel plating is applied to the surface of the base material of the traveler, heat treatment is applied at 330 to 380°C for 60 to 120 minutes, resulting in crystallization with a hardness of Hv800 to 1000. It has been proposed to form a precipitation hardened alloy layer of nickel phosphide (Ni 3 P) to provide wear resistance.

(考案が解決しようとする問題点) ところが、結晶化されたニツケル・リンメツキ
合金層は硬度はHv800〜1000と高いものの熱処理
前の非晶状態の時に有していたじん性、展延性が
低下しているため脆く、トラベラが衝撃荷重を受
けた場合にメツキ合金層に亀裂が入り易く剥離摩
耗を発生するおそれがある。又、トラベラが摺動
するリングフランジの硬度は一般にHv600〜800
程度であり、トラベラ表面の硬度が大き過ぎる場
合には、トラベラがリングフランジを傷付けてし
まうおそれもある。更に、トラベラはリングフラ
ンジ上を一定の姿勢で滑走することが糸切れ、糸
品質の低下を防止する上で重要となるが、トラベ
ラはその使用初期においてはリングとの接触面積
が小さいため滑走姿勢が不安定となり、糸切れが
多発したり毛羽の発生が多くなるという不都合が
ある。この不都合を解消するため、従来トラベラ
はその使用初期にリングフランジとのなじみ形状
が形成されるまで低速によるならし紡出期間を必
要とする。従つて、トラベラの表面高度があまり
高い場合にはなじみ形状が形成されるまでの時間
が長くなり、トラベラの滑走姿勢が不安定な期間
が長くなるという問題もある。
(Problem that the invention aims to solve) However, although the crystallized nickel-rimmetsuki alloy layer has a high hardness of Hv800 to 1000, the toughness and malleability that it had in the amorphous state before heat treatment have decreased. Because of this, it is brittle, and when the traveler receives an impact load, the plating alloy layer tends to crack, which may cause peeling and wear. Additionally, the hardness of the ring flange on which the traveler slides is generally Hv600 to 800.
If the hardness of the traveler surface is too high, there is a risk that the traveler may damage the ring flange. Furthermore, it is important for the traveler to slide on the ring flange in a constant posture in order to prevent yarn breakage and deterioration of yarn quality, but in the initial stage of use, the traveler has a small contact area with the ring, so it is important to slide the traveler in a certain posture on the ring flange. This results in instability, resulting in frequent thread breakage and fuzzing. In order to eliminate this inconvenience, the conventional traveler requires a break-in period at low speed at the beginning of its use until a conforming shape with the ring flange is formed. Therefore, when the surface height of the traveler is too high, it takes a long time to form a conforming shape, and there is a problem that the period during which the traveler's sliding posture is unstable becomes longer.

考案の構成 (問題点を解決するための手段) 前記の問題点を解決するためこの考案において
は、トラベラの少なくともリングフランジとの摺
動面の素地表面に無電解ニツケル・リンメツキと
その後の熱処理とにより、下地金属に接するとと
もに結晶化したリン化ニツケル(Ni3P)からな
る硬度Hv800以上の第1層を形成し、該第1層の
表面に無電解ニツケル・リンメツキとその後の熱
処理とにより、非晶質のニツケル・リン合金層か
らなる硬度Hv600以上の第2層を形成した。
Structure of the invention (means for solving the problems) In order to solve the above problems, this invention uses electroless nickel rim plating and subsequent heat treatment on at least the sliding surface of the traveler with the ring flange. By this, a first layer made of crystallized nickel phosphide (Ni 3 P) with a hardness of Hv800 or more is formed in contact with the base metal, and the surface of the first layer is electroless nickel phosphorized and then heat treated. A second layer consisting of an amorphous nickel-phosphorus alloy layer and having a hardness of Hv600 or more was formed.

(作用) 無電解ニツケル・リンメツキにより形成された
鍍着層は未処理の状態では非晶質でじん性、展延
性に富んでいるが、素地と鍍着層との密着性が低
く又メツキ反応時に発生する水素の気孔による脆
性があるとともにその硬度がHv550程度と一般の
リングの材質の硬度よりも低い。一方、前記鍍着
層を熱処理により結晶化したリン化ニツケル
(Ni3P)からなる合金層とした場合にはその硬
度がHv800〜1000程度に向上するが、じん性、展
延性が低下し表面に亀裂が入り易くなる。この考
案のトラベラは下地金属に接する高硬度の第1層
が主として摩擦に対する抵抗の役割を果たす。
又、表層の第2層は比較的低い温度で熱処理され
ているため、水素ぜい性、メツキ時の残留応力が
除去され、しかも非晶質を保持しているため、じ
ん性、展延性に富み硬度も一般のリングの材質と
ほぼ同じHv600程度のため、第1層の表面に生じ
る亀裂を引き金とする剥離摩耗を防止するととも
にリングに対する初期なじみ性が向上する。又、
第2層の硬度がリングの硬度に比較して大き過ぎ
ずリングフランジを傷付けるおそれが小さい。
(Function) The plating layer formed by electroless nickel plating is amorphous and has high toughness and malleability in its untreated state, but the adhesion between the substrate and the plating layer is low and the plating reaction is poor. It is brittle due to hydrogen pores that sometimes occur, and its hardness is around Hv550, which is lower than the hardness of general ring materials. On the other hand, when the plating layer is an alloy layer made of nickel phosphide (Ni 3 P) crystallized by heat treatment, the hardness improves to about Hv800 to 1000, but the toughness and malleability decrease and the surface cracks are likely to form. In the traveler of this invention, the highly hard first layer in contact with the base metal mainly plays the role of resistance to friction.
In addition, since the second surface layer is heat-treated at a relatively low temperature, hydrogen embrittlement and residual stress during plating are removed, and it remains amorphous, resulting in improved toughness and malleability. Its rich hardness is about Hv600, which is about the same as that of general ring materials, so it prevents peeling and wear triggered by cracks that occur on the surface of the first layer, and improves initial conformability to the ring. or,
The hardness of the second layer is not too large compared to the hardness of the ring, so there is little risk of damaging the ring flange.

(実施例) 以下この考案を具体化した一実施例を図面に基
づいて説明する。成分元素の含有率(重量%)
が、炭素0.8%、クロム7.7%、モリブデン0.75%、
バナジウム0.33%を含む合金鋼をトラベラの所定
断面形状に伸線した後、第1図に示すトラベラ1
の形状に成形し、1080℃で30分間保持した後焼き
入れを行い、その後再び520℃で1時間保持した
後空冷して焼き戻しをしてトラベラの素材を得
た。この素材トラベラを脱脂後公知の無電解ニツ
ケル・リンメツキ処理を25分間行い、洗浄、乾燥
後350℃で1時間熱処理を行つた。これによつて
得られた被膜の物性は膜厚7μm、硬度Hv900、リ
ン濃度8.5%であつた。次に前記のようにして得
られたトラベラを脱脂後再び無電解ニツケル・リ
ンメツキ処理を20分間行い、さらに洗浄、乾燥後
180℃で1時間熱処理を行い、第1図に示すよう
に下地金属3の表面に第1層4が被覆され、第1
層4の表面に第2層が被覆された本考案のトラベ
ラAを得た。第2層の被膜物性は膜厚5μm、硬
度Hv600、リン濃度8%であつた。又、比較試験
用として素材トラベラを脱脂後電解ニツケル・リ
ンメツキ処理を25分間行い、さらに洗浄、乾燥後
350℃で1時間熱処理を行うことによりトラベラ
Bを得た。又、素材トラベラを脱脂後無電解ニツ
ケル・リンメツキ処理を20分間行い、さらに洗
浄、乾燥後180℃で1時間熱処理を行うことによ
りトラベラCを得た。
(Example) An example embodying this invention will be described below based on the drawings. Content of component elements (wt%)
However, carbon 0.8%, chromium 7.7%, molybdenum 0.75%,
After drawing alloy steel containing 0.33% vanadium into the predetermined cross-sectional shape of the traveler, the traveler 1 shown in Fig. 1 is made.
It was molded into the shape of , held at 1080°C for 30 minutes and quenched, then held again at 520°C for 1 hour, air cooled and tempered to obtain a traveler material. After degreasing this traveler material, it was subjected to a known electroless nickel plating process for 25 minutes, and after washing and drying, it was heat treated at 350°C for 1 hour. The physical properties of the film thus obtained were a film thickness of 7 μm, a hardness of Hv900, and a phosphorus concentration of 8.5%. Next, the traveler obtained as described above was degreased, then subjected to electroless nickel plating treatment for 20 minutes, and then washed and dried.
Heat treatment is performed at 180°C for 1 hour, and the surface of the base metal 3 is coated with the first layer 4, as shown in FIG.
Traveler A of the present invention was obtained in which the surface of layer 4 was coated with the second layer. The physical properties of the second layer were as follows: thickness: 5 μm, hardness: Hv600, and phosphorus concentration: 8%. In addition, for comparison testing, the material Traveler was degreased, electrolytically nickel plated for 25 minutes, and then washed and dried.
Traveler B was obtained by performing heat treatment at 350°C for 1 hour. Further, after degreasing the material Traveler, it was subjected to electroless nickel plating treatment for 20 minutes, and after being washed and dried, it was heat treated at 180° C. for 1 hour to obtain Traveler C.

次に前記トラベラA,B,Cについて下記の条
件で紡出試験を行い、摩耗指標値の推移を比較し
た。
Next, a spinning test was conducted on the travelers A, B, and C under the following conditions, and the changes in wear index values were compared.

[紡出条件] 紡出糸……綿100% 番手Ne40 リング径36mm スピンドル回転数……平均22500rpm ここで摩耗指標値とはトラベラの摩耗量を間接
的にしかも正確に評価するために本願出願人が規
定したものである。
[Spinning conditions] Spun yarn...100% cotton Count Ne40 Ring diameter 36mm Spindle rotation speed...Average 22,500rpm Here, the wear index value is used by the applicant to indirectly and accurately evaluate the amount of wear on the traveler. stipulated by.

すなわち、トラベラは1個の重量が25mg程度と
小さくその摩耗箇所はリングフランジ部と当接す
る箇所のみであるため、実際の摩耗減量によりト
ラベラの摩耗を評価するには1個ずつでは評価す
ることが非常に難しく多数個の平均値をとらざえ
るをえない。本願出願人による摩耗指標値は第3
図に示すようにトラベラ1の摩耗部分の幅Wと深
さDの値を顕微鏡で実際に測定し、√×の値
を摩耗減量に対応する指標としたものである。
In other words, each traveler weighs only about 25 mg, and the only part of the traveler that wears out is the part that contacts the ring flange, so it is not possible to evaluate traveler wear one by one based on the actual wear loss. It is extremely difficult to obtain the average value of a large number of values. The wear index value provided by the applicant is the third
As shown in the figure, the width W and depth D of the worn portion of the traveler 1 were actually measured using a microscope, and the value of √× was used as an index corresponding to the wear loss.

第2図に示すように、本考案の実施品であるA
は比較品B,Cに比べ摩耗指標値の増加の割合が
小さい。特にトラベラへの衝撃荷重が加わる頻度
が高く又トラベラの滑走姿勢が不安定な紡出初期
のトラベラとリングフランジ間のなじみ面形成過
程において、硬度は大きいがじん性、展延性に欠
ける比較品Bが摩耗が大きいのに対して、じん
性、展延性に富んだ非晶質のニツケル・リンメツ
キ層を表層とするA及びCは摩耗がBに比べて小
さく、じん性、展延性を欠く場合には硬度が大き
くても耐摩耗性が悪くなることが明らかである。
又、なじみ面が形成された後の定常摩耗域では比
較品Bの傾きが比較品Cの傾きより小さいことか
ら定常摩耗域では硬度が大きい方が耐摩耗性に優
れていることがわかる。本願考案のトラベラは紡
出初期においては第2層の働きによりなじみ面が
形成されるまでの摩耗レベルが小さく、定常摩耗
域では第1層の作用により摩耗の進行が緩やかと
なる。
As shown in Figure 2, A
Compared to comparative products B and C, the rate of increase in the wear index value is smaller. Comparative product B, which has high hardness but lacks toughness and malleability, is particularly useful in the process of forming a conforming surface between the traveler and the ring flange in the initial stage of spinning, where impact loads are frequently applied to the traveler and the sliding posture of the traveler is unstable. has a large amount of wear, whereas A and C, which have an amorphous nickel phosphor layer with excellent toughness and malleability as a surface layer, have less wear compared to B, and when they lack toughness and malleability, It is clear that even if the hardness is large, the wear resistance becomes poor.
Moreover, in the steady wear region after the conforming surface is formed, the slope of comparative product B is smaller than the slope of comparative product C, which shows that in the steady wear region, the one with higher hardness has better wear resistance. In the traveler of the present invention, at the early stage of spinning, the level of wear until a conforming surface is formed is low due to the action of the second layer, and in the steady wear region, the progress of wear is slow due to the action of the first layer.

なお、効果的に二層メツキ被膜を得るために
は、第1層4及び第2層5の膜厚がそれぞれ1μ
m以上で両者の厚みの合計が15μm以下の範囲が
適当である。膜厚が1μm未満では被膜の耐摩耗
性の効果がなく、又、15μmを超えるとメツキの
肌が荒れるとともに剥離を起こし易くなる。又、
リン濃度は5〜12%の範囲が好ましい。更に、第
2層を形成する際の熱処理温度が250℃を超える
と熱処理中にニツケル・リン合金層の結晶化が進
むため、250℃以下で処理することが必要である。
トラベラの材質として前記実施例においては高C
−Cr−Mo−V系の合金鋼を用いたが、炭素工具
鋼、高速度工具鋼、ニツケル系耐熱合金鋼等を素
材としてもよい。更に、第1層4、第2層5をト
ラベラの素地全体に形成する代わりにトラベラの
内側のみあるいはリングフランジとの摺動面と対
応する部分のみに設けてもよい。
In addition, in order to effectively obtain a two-layer plating film, the film thickness of the first layer 4 and the second layer 5 must be 1 μm each.
It is appropriate that the total thickness of both is 15 μm or less. If the film thickness is less than 1 μm, the coating has no effect on wear resistance, and if it exceeds 15 μm, the surface of the plating becomes rough and peels easily. or,
The phosphorus concentration is preferably in the range of 5 to 12%. Furthermore, if the heat treatment temperature when forming the second layer exceeds 250°C, the crystallization of the nickel-phosphorous alloy layer will proceed during the heat treatment, so it is necessary to perform the treatment at 250°C or lower.
In the above embodiment, the material of the traveler is high C.
-Cr-Mo-V alloy steel is used, but carbon tool steel, high-speed tool steel, nickel-based heat-resistant alloy steel, etc. may be used as the material. Furthermore, instead of forming the first layer 4 and the second layer 5 on the entire base of the traveler, they may be provided only on the inside of the traveler or only on the portion corresponding to the sliding surface with the ring flange.

考案の効果 以上詳述したように、この考案によればリング
フランジと直接接触する第2層として硬度がリン
グフランジの硬度と同程度でしかもじん性、展延
性に優れた非晶質のニツケル・リン合金層が使用
されているため、初期なじみ性が向上することに
より使用開始時の紡出安定性が良くなる。又、な
じみ面が形成された後は高硬度の結晶質からなる
第1層によつて摩耗の進行が阻止される。しか
も、第1層に生じた亀裂は第2層の非晶質層によ
つてカバーされるため剥離摩耗による損傷が防止
されるため耐摩耗性が向上する。
Effects of the invention As detailed above, according to this invention, the second layer in direct contact with the ring flange is made of amorphous nickel, which has the same hardness as the ring flange and has excellent toughness and malleability. Since the phosphorus alloy layer is used, the initial conformability is improved and the spinning stability at the beginning of use is improved. Furthermore, after the conforming surface is formed, the progress of wear is inhibited by the first layer made of highly hard crystalline material. Moreover, since the cracks generated in the first layer are covered by the amorphous layer of the second layer, damage due to exfoliation wear is prevented, so that wear resistance is improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの考案を具体化したトラベラの断面
図、第2図は摩耗指標値と紡出時間の関係を示す
線図、第3図はトラベラの部分拡大斜視図、第4
図は巻取運転時にトラベラに加わる力を示す要部
断面図である。 トラベラ……1、リング……2、リングフラン
ジ……2a、下地金属……3、第1層……4、第
2層……5。
Fig. 1 is a cross-sectional view of a traveler that embodies this invention, Fig. 2 is a diagram showing the relationship between wear index value and spinning time, Fig. 3 is a partially enlarged perspective view of the traveler, and Fig. 4
The figure is a sectional view of a main part showing the force applied to the traveler during the winding operation. Traveler...1, Ring...2, Ring flange...2a, Base metal...3, First layer...4, Second layer...5.

Claims (1)

【実用新案登録請求の範囲】 1 トラベラの少なくともリングフランジとの摺
動面の素地表面に無電解ニツケル・リンメツキ
とその後の熱処理とにより、下地金属に接する
とともに結晶化したリン化ニツケル(Ni3P)
からなる硬度Hv800以上の第1層を形成し、該
第1層の表面に無電解ニツケル・リンメツキと
その後の熱処理とにより、非晶質のニツケル・
リン合金層からなる硬度Hv600以上の第2層を
形成した紡機用トラベラ。 2 前記第1層を形成する際の熱処理温度は300
℃以上であり、前記第2層を形成する際の熱処
理温度は100〜250℃である実用新案登録請求の
範囲第1項に記載の紡機用トラベラ。 3 前記第1層及び第2層はその厚さが1μm以
上でかつ両者の合計が15μm以下である実用新
案登録請求の範囲第1項又は第2項に記載の紡
機用トラベラ。
[Claims for Utility Model Registration] 1. Nickel phosphide (Ni 3 P) which is in contact with the base metal and crystallized by electroless nickel plating and subsequent heat treatment on the base surface of at least the sliding surface of the traveler with the ring flange. )
A first layer with a hardness of Hv800 or higher is formed, and the surface of the first layer is coated with amorphous nickel by electroless nickel plating and subsequent heat treatment.
A traveler for spinning machines with a second layer made of a phosphorus alloy layer with a hardness of Hv600 or higher. 2 The heat treatment temperature when forming the first layer is 300℃.
The traveler for a spinning machine according to claim 1, wherein the heat treatment temperature when forming the second layer is 100 to 250°C. 3. The traveler for a spinning machine according to claim 1 or 2, wherein the first layer and the second layer have a thickness of 1 μm or more and a total thickness of 15 μm or less.
JP13968187U 1987-09-12 1987-09-12 Expired - Lifetime JPH0516228Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13968187U JPH0516228Y2 (en) 1987-09-12 1987-09-12

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13968187U JPH0516228Y2 (en) 1987-09-12 1987-09-12

Publications (2)

Publication Number Publication Date
JPS6445769U JPS6445769U (en) 1989-03-20
JPH0516228Y2 true JPH0516228Y2 (en) 1993-04-28

Family

ID=31403165

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13968187U Expired - Lifetime JPH0516228Y2 (en) 1987-09-12 1987-09-12

Country Status (1)

Country Link
JP (1) JPH0516228Y2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE44830E1 (en) 2000-04-28 2014-04-08 Sharp Kabushiki Kaisha Stamping tool, casting mold and methods for structuring a surface of a work piece

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03138374A (en) * 1989-10-23 1991-06-12 Mitsubishi Electric Corp Production of wear resistant sliding contact member
JP2536001Y2 (en) * 1991-06-25 1997-05-21 金井 宏之 Spinning ring
ITCO20120015A1 (en) 2012-04-12 2013-10-13 Nuovo Pignone Srl METHOD FOR THE PREVENTION OF CORROSION AND COMPONENT OBTAINED THROUGH THIS METHOD

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE44830E1 (en) 2000-04-28 2014-04-08 Sharp Kabushiki Kaisha Stamping tool, casting mold and methods for structuring a surface of a work piece

Also Published As

Publication number Publication date
JPS6445769U (en) 1989-03-20

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