JPS63268A - Continuous production of deep-fat fried food with flowering pattern - Google Patents

Abstract

PURPOSE:To make it possible to produce Japanese deep-fat fried food with flowering pattern by a continuous production line, by covering a material for deep-fat fried food with coating batter having a water content of <= a specific value, dropping and attaching flowering batter having a higher water content than the coating batter to the coating batter and frying. CONSTITUTION:A material 7 for Japanese deep-fat fried food is passed through a batter forming device 1, covered with coating batter 8 having <=60wt% water content, then flowering batter 10 having higher water content than the coating batter is dropped and attached to the coating batter, the covered material is sent to a fryer 2 and fried.

Description

[Detailed description of the invention] <Object of the invention> Industrial field of application The present invention is a series of Hanasaki tempura! Regarding manufacturing method A, in detail, it is possible to continuously and industrially manufacture handmade-style flower-blooming tempura using a conventional continuous production line for tempura products, and to maximize the flower-blooming of tempura. Pertains to manufacturing method.

Conventional Technology Various tempura products have been manufactured and sold as frozen foods and the like. However, since these tempura products are mass-produced, it is difficult to add so-called Hanasaki grasshoppers onto the tempura to make them bloom, so Hanasaki tempura cannot be manufactured or sold as frozen foods. It has not been.

That is, a continuous production line for tempura foods such as frozen foods usually includes a battering device that performs battering, etc., and a fryer coupled together by a conveyance system such as a conveyor. This battering device covers tempura seeds with batter batter,
This is transferred to the next fryer where it is continuously coated with oil and soot. When making handmade-style flower blooms on this continuous production line, flower-blooming grasshoppers are dropped onto tempura seeds in oil and soot in a fryer, but unlike when making them by hand, the tempura seeds are Because they are continuously moved through the oil and soot by a conveyor, etc., it is extremely difficult to drip the flowering grasshoppers onto the tempura seeds with a good yield and allow the flowers to fully bloom in the oil and soot, and in fact, it is difficult to make the flowers bloom in the oil and soot. It is impossible to make flowers bloom.

In addition, hand-made flower-blooming grasshoppers have a higher moisture content than regular battered grasshoppers, and even if the flower-blooming grasshoppers, which have more moisture than battered grasshoppers, are dropped onto tempura seeds moving in a fryer on a continuous production line, they will not be able to absorb water in the fryer. Up to 50% can be attached with
From this point of view, it is currently impossible to perform flower blooming on a continuous production line.

Problems to be Solved by the Invention The present invention aims to solve the above-mentioned drawbacks. Specifically, it uses a continuous production line in which the battering device and the fryer are connected by a conveyor system such as a conveyor, thereby producing a hand-made style. We propose a manufacturing method that can mass-produce equivalent tempura products continuously.

<Structure of the Invention> Means for solving the problem and its operation, that is, the continuous production method according to the present invention is such that after the tempura seeds are continuously passed through the battering device, When passing through the fryer and continuously applying oil and soot, battered grasshoppers with a moisture content of 50% or less are attached to the tempura seeds using a battering device, and then the battered grasshoppers, which have a higher moisture content than the battered grasshoppers, are attached to the tempura seeds immediately before entering the adjacent fryer. The method is characterized in that flowering grasshoppers are attached by dropping them onto continuously moving tempura seeds, and are continuously coated with oil and soot in a fryer.

Therefore, the structure of these means and their operation will be explained in more detail with reference to the drawings as follows.

Note that FIG. 1 is a layout diagram showing a part of an example of an apparatus for implementing the present invention in cross section, and FIG. 2 is a perspective view showing an example of a flowering locust feeding apparatus.

First, in FIG. 1, reference numeral 1 indicates a battering device;
1 shows a fryer, and the battering device 1 and the fryer 2 are connected by a conveyor system consisting of conveyors 3, 4, 5, 6, etc. Therefore, the tempura type 7 is first put into the conveyor 3 of the battering device M1, and then transferred to the mouth conveyor 3.
At the same time, while the tempura seeds 7 are being transferred, batter batter 8 is continuously attached to the surrounding area, and so-called battering is performed.

Thereafter, the tempura seeds 7, with batter batter 8 attached to them, pass through the conveyor 4 and enter the fryer 2, and while being transferred through the fryer 2 by the conveyor 5, the oil 9 in the fryer 2
When it is removed from the fryer 2 by a conveyor 6, a product such as Ten 7S is obtained.

Next, in the continuous production line having the above configuration, between the battering device 1 and the fryer 2, in other words, just before entering the fryer 2 and being coated with oil and soot, the flowering grasshoppers 10 are mixed with the tempura seeds 7. drop it on top. In this case, the battered grasshopper 8 may be a grasshopper with moisture content, for example, 50% or less, as is commonly used, but the flowering grasshopper 10 that is dropped just before the oil and soot has a much higher moisture content than the battered grasshopper 8. For example, a slightly thinner grasshopper with 5% to 15% more moisture than battered grasshopper 8 is added.

As shown in FIG. 1, the flowering grasshopper 10 needs to be added immediately before the tempura seeds 7 enter the fryer 2. For example, in the example shown in FIG. The structure is such that 10 flowering locusts can be added.

V. In other words, if the flower-blooming grasshopper 10 is not added to the oil and soot in the fryer 2, but is dropped just before it enters the oil and soot, the tempura seeds 7 may be continuously moved by the conveyor 4 at this time. As a result, the flowering grasshoppers 10 can be evenly attached to the tempura seeds 7, and since oil and soot start to form as soon as the flowering grasshoppers 10 are attached, it is possible to make the seeds bloom as well as when making them by hand. Can be done.

In addition, when dropping flowering grasshoppers as described above, the second
A feeding device configured as shown in the figure can be used.

That is, this feeding device 11 is arranged on a conveyor 4 that connects the battering device 1 and the fryer 2.

Also, the supply device? ! The main body 11a of the 711 is configured in a box shape, and a plurality of supply ports 12 are provided on one side of the main body 1+a, and each supply port 12 is equipped with, for example, an opening/closing gate (not shown) so as to adjust its opening degree. will be established. Further, each supply port 12 is surrounded by a guide plate 13, and the flowering grasshopper 10 is adjusted to suit the flower blooming and falls onto the tempura seeds 7 through the guide plates 13. In addition, the amount of grasshoppers attached at this time can usually be adjusted with moisture, and if the moisture of the flowering grasshoppers 10 is adjusted to about 50% to 75%, the flowering grasshoppers 10 can be attached to 50% or more, and further, The blooming effect can be maximized to the extent that it is almost the same as handmade.

Example First, in the continuous manufacturing apparatus shown in FIG.
Using squid fillets with an average size of 309, the dirt was regularly fed into the conveyor 3 of the battering device 1, and the moisture content was 50%.
After battering was performed with the battered grasshopper 8, flower-blooming grasshopper 10 was dropped from the supply device @11 immediately before entering the fryer 2 from the conveyor 4.

This flower-blooming grasshopper 10 has a moisture content of 70% compared to the clothed grasshopper 8.
%, and in particular, the flowering grasshopper 10 was allowed to naturally fall onto the moving tempura seeds 7. Thereafter, it was immediately sooted continuously in fryer 2. By applying oil and soot in this way, we were able to achieve good flowering that was comparable to that achieved by hand-made.

<Effects of the Invention> As explained in detail above, in the method for continuously producing Hanasaki tempura according to the present invention, tempura seeds are continuously passed through a battering device to perform battering, and then the battering device is placed adjacent to the battering device. This is a continuous production line in which oil and soot are continuously passed through a fryer.
.

% or less of battered locusts, and immediately before entering the adjacent fryer, flowering locusts with slightly higher moisture content than the battered locusts are dropped and attached, and immediately thereafter, they are continuously coated with oil and soot in the fryer.

Therefore, by making slight improvements to the conventional continuous production line, Hanasaki tempura can be produced continuously, and in particular, Hanasaki tempura can be produced in the same way as hand-made tempura.

[Brief explanation of drawings]

FIG. 1 is a layout diagram showing a part of an example of an apparatus for implementing the present invention in cross section, and FIG. 2 is a perspective view showing an example of a flowering locust feeding apparatus. Code 1... Battering device 2... Fryer 3.4.5.6... Conveyor 7... Tempura seed 8... Batter Grasshopper 9...Oil 10...Flower-blooming grasshopper Patent applicant Hachiti Co., Ltd. Agent Patent attorney Yoshikatsu Matsushita Deputy Deputy Fumiyu Shima Figure 2

Claims (1)

[Claims] After passing the tempura seeds continuously through a battering device, when passing through a fryer adjacent to this battering device and continuously applying oil, the battering device removes 50% of the water content.
% or less of battered grasshoppers are attached to the tempura seeds, and immediately before entering the adjacent fryer, flowering grasshoppers, which have a higher moisture content than the battered grasshoppers, are attached by dropping onto the continuously moving tempura seeds, A continuous production method for Hanasaki tempura characterized by continuous oiling in a fryer.