JPS63251168A - Method for forming carved pattern on fire-retardant construction board - Google Patents

Method for forming carved pattern on fire-retardant construction board

Info

Publication number
JPS63251168A
JPS63251168A JP8542187A JP8542187A JPS63251168A JP S63251168 A JPS63251168 A JP S63251168A JP 8542187 A JP8542187 A JP 8542187A JP 8542187 A JP8542187 A JP 8542187A JP S63251168 A JPS63251168 A JP S63251168A
Authority
JP
Japan
Prior art keywords
building material
board
shot
pattern
fire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8542187A
Other languages
Japanese (ja)
Inventor
Kiyohiko Ideta
出田 清彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MINAMI SANGYO KK
Original Assignee
MINAMI SANGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MINAMI SANGYO KK filed Critical MINAMI SANGYO KK
Priority to JP8542187A priority Critical patent/JPS63251168A/en
Publication of JPS63251168A publication Critical patent/JPS63251168A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To form uniform carved patterns without impairing fire-retardant characteristic by transporting a masking plate with openwork placed removably on a fire-retardant construction board, and by grinding the part exposed to the openwork of the masking plate on the surface of construction board by shot-blasting. CONSTITUTION:When shot-blasting is made from a shot-blast nozzle reciprocating while a fire-retardant construction board 21 fitted with a masking plate 20 is transported on a conveyor, an openwork 26 formed in a rubber plate 25 installed on a masking plate 22 is ground on the construction board 21 so as to form a carved pattern with approx. uniform depth. Only removal of the masking plate 22 after shot-blasting, is necessary and therefore there is no risk of impairing the fire-retardant characteristic.

Description

【発明の詳細な説明】 (発明の目的) (産業上の利用分野) 本発明は、マスキング板とショツトブラストを用いて難
燃性建材板に彫模様を形成づる方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Objectives of the Invention) (Industrial Application Field) The present invention relates to a method for forming engravings on a flame-retardant building material board using a masking board and shot blasting.

(従来の技術) 従来の難燃性の建材板にショツトブラスト法による立体
模様を付与する加工方法は、所望の模様をスクリーンま
たフレキソ印刷簀の手法により、樹脂被膜を被加工建材
板の表面に形成し、続いて固定式ショツトブラストノズ
ルにより、珪砂簀のショットを吹き付は彫模様を形成す
るyノ法がとられていた。
(Prior art) The conventional processing method of imparting a three-dimensional pattern to a flame-retardant building material board by shot blasting involves applying a resin coating to the surface of the building material board to be processed using a screen or flexographic printing method to create the desired pattern. The method used was to form a carved pattern by spraying a shot of silica sand with a fixed shot blast nozzle.

(発明が解決しようとする問題貞) 上述のような従来技術においては、立体模様を形成した
建材板に合成樹脂の模様被膜が残留するため、難燃性の
建材板の難燃性が著しく損われるという問題がある。
(Problem to be Solved by the Invention) In the prior art as described above, the pattern coating of synthetic resin remains on the building material board on which the three-dimensional pattern is formed, so the flame retardancy of the flame-retardant building material board is significantly impaired. There is a problem of being exposed.

さらにショツトブラストノズルが固定式であるため、均
−且つ広巾な加工が困ガであること、研削角度が不均一
であるため模様の均一・性、n計重に欠けるという問題
もあった。
Furthermore, since the shot blasting nozzle is of a fixed type, it is difficult to process uniformly and over a wide area, and because the grinding angle is non-uniform, the pattern lacks uniformity, quality, and weight measurement.

本発明の目的は、上述の問題に鑑み、難燃性建材板の難
燃性を旧うことなく均一な彫模様を形成し息匠的にも優
れた難燃性建材板に彫模様を形成する方法を提供するも
のである。
In view of the above-mentioned problems, an object of the present invention is to form a uniform engraving pattern on a flame-retardant building material board without impairing the flame retardancy of the flame-retardant building material board, and to form an engraving pattern on a flame-retardant building material board that is excellent in appearance. This provides a method to do so.

〔発明の構成〕[Structure of the invention]

(問題点を解決するための手段) 本発明の難燃性建材板に彫模様を形成する方法は、透し
模様入りのマスキング板を上面に着脱自在に装着して移
送コンベヤ上を移送される難燃性建材板の上方に臨まぜ
て、移送方向に向って並列した複数のシ]ットブラスi
・ノズルを移送方向と直交する方向に・往復運動させ、
ショツトブラストにより前記建材板の表面の前記マスキ
ング板の透し模様位置に露出した部分を研削することを
特徴とするものである。
(Means for Solving the Problems) The method of forming a carved pattern on a flame-retardant building material board according to the present invention is such that a masking board with an openwork pattern is removably attached to the upper surface and the board is transported on a transport conveyor. A plurality of sheet brass i facing above the flame-retardant building material boards and arranged in parallel in the transport direction.
・Move the nozzle back and forth in a direction perpendicular to the transfer direction,
The present invention is characterized in that a portion of the surface of the building material board exposed at the openwork pattern position of the masking board is ground by shot blasting.

(作用) 本発明の難燃性建材板に彫模様を形成する方法は移送コ
ンベヤ上でマス4−ジグ板を装置した建材板を移送しつ
つ往復運動するショツトブラストノズルからショツトブ
ラストづ”るとマスキング板に露出した壮材板が研削さ
れ略均−な深さで彫模様が形成される。
(Function) The method of forming a carving pattern on a flame-retardant building material board according to the present invention is to carry out shot blasting from a reciprocating shot blasting nozzle while transporting a building material board equipped with a mass 4-jig board on a conveyor. The exposed wood board on the masking board is ground to form a carving pattern with approximately even depth.

(実施例) 本発明の方法の一実施例の装置を添附図面によって説明
する。
(Example) An apparatus for an example of the method of the present invention will be described with reference to the accompanying drawings.

1は移送」ンベVであり、この移送1ンベヤ1の両側に
設けられた固定支枠2間に前記移送コンペA71の途中
上方に臨ませて上下を開口した箱型の囲枠3が架設され
ている。この囲枠3の前後面板4.4には、移送コンベ
ヤ1との間に被加工物通過口5が夫々形成されている。
Reference numeral 1 denotes a transfer conveyor V, and a box-shaped enclosure 3 with an open top and bottom is constructed between fixed support frames 2 provided on both sides of the transfer conveyor A71 and facing upwardly in the middle of the transfer conveyor A71. ing. Workpiece passage ports 5 are formed in the front and rear plates 4.4 of the enclosure 3, respectively, between them and the transfer conveyor 1.

ざらに囲枠3の上端開口部の前後縁には前記移送コンベ
ヤ1の移送り向と直交する方向のガイドレール6が夫々
形成され、このガイドレール6間に設けられた台車70
両側の転子8が夫々ガイドレール6上に係合され台車7
を移送コンペ(11の移送方向と直交する方向に移動さ
せるようになっている。
Roughly, guide rails 6 are formed on the front and rear edges of the upper opening of the surrounding frame 3 in a direction perpendicular to the transport direction of the transport conveyor 1, and a cart 70 is provided between the guide rails 6.
The trochanters 8 on both sides are respectively engaged on the guide rails 6 and the carriage 7
is moved in a direction perpendicular to the transfer direction of the transfer competition (11).

また前記台車7には移送コンベヤ1の移送方向に沿って
複数個の通孔9が形成され、この通孔9に夫々ショツト
ブラストノズル10の先端が下端を間口して挿通され、
この台車7上に突出したショツトブラストノズル10の
胴部11は台車7に突設した夫々一対ずつの軸受片12
に移送コンベヤ1の進行方向と直交する方向に回動自在
に軸着されるとともに図示されていない蝶ナツト等の係
1手段で軸受片12に一定角度で固定されるようになっ
ている。さらにショツトブラストノズル10の上端はそ
れぞれ二叉状に分岐され圧縮空気導入口13とシ3ツ上
導入口14が形成され夫々圧縮空気ホース15、ショッ
トホース1Gが3g!結されている。また前記台車7は
中央部を」ネタティングロッド17を介してギヤドモー
タなどで駆動される円板カム18に連結されガイドレー
ル6.1:を台?S17が移送」ンベX71の移送方向
を直角に横切る方向に往復運動するように構成されてい
る。
In addition, a plurality of through holes 9 are formed in the cart 7 along the transfer direction of the transfer conveyor 1, and the tips of the shot blast nozzles 10 are inserted into each of the through holes 9 with the lower end thereof being the frontage.
The body 11 of the shot blast nozzle 10 protruding onto the cart 7 is connected to a pair of bearing pieces 12, each protruding from the cart 7.
It is pivoted to be rotatable in a direction perpendicular to the direction of movement of the transfer conveyor 1, and is fixed at a fixed angle to a bearing piece 12 by means such as a wing nut (not shown). Furthermore, the upper end of the shot blast nozzle 10 is branched into two forks to form a compressed air inlet 13 and an upper inlet 14, each with a compressed air hose 15 and a shot hose 1G weighing 3 g! tied together. The center portion of the truck 7 is connected to a disc cam 18 driven by a geared motor or the like via a netting rod 17, and a guide rail 6.1 is connected to the guide rail 6.1. S17 is configured to reciprocate in a direction perpendicular to the direction of transport of conveyor X71.

また移送コンベヤ1の下方には移送コンベヤ1の巾方向
と交叉さUて移送:コンベX= 1の巾の両側から吹き
落されるショットを回収する上面を開口したロート状の
ショット回収′a器19が設けられ、このショット回収
容器19の底部にショット吸引管20が連通されている
Further, below the transfer conveyor 1, there is a funnel-shaped shot recovery device with an open top surface that crosses the width direction of the transfer conveyor 1 and collects the shot that is blown off from both sides of the width of the conveyor X=1. 19 is provided, and a shot suction pipe 20 is connected to the bottom of the shot recovery container 19.

また第3図において21は被加工物としCの照機賀mM
板や発泡コンクリート板等のMfB性建性根材板り、2
2は建材板21に@脱自在にト載されるマスキング板で
ある。
In addition, in Fig. 3, 21 is the workpiece, and C is the target mm.
MfB construction root material boards such as boards and foam concrete boards, 2
2 is a masking board that is removably mounted on the building material board 21.

マスキング板22は前記建材板21に外接して着脱自在
にwI看される木製縁枠23と、この縁枠23上に両面
接着テープ24を介して平面板状に下面周囲を接着され
た天然ゴムまたは合成ゴムよりなるゴム板25とよりな
り、ゴム板25には、前記建材板21に彫模様を形成す
る位置に透孔よりなる透し模様26が形成されている。
The masking board 22 includes a wooden frame 23 that circumscribes the building material board 21 and is removably visible, and a natural rubber frame 23 whose lower surface is bonded to the frame 23 with double-sided adhesive tape 24 in the form of a flat plate. Alternatively, the rubber plate 25 is made of synthetic rubber, and the rubber plate 25 has an openwork pattern 26 formed of through holes at the position where the carving pattern is formed on the building material board 21.

〜 次に上述の装置を用い実施例を説明する。~ Next, an example will be described using the above-mentioned apparatus.

実施例1 天井板用無機質繊維板で、長さ600n膚、巾300m
s+1厚さ12履の準不燃ないし不燃の建材板21に、
透し模様26を有する長さ640m、巾340am、厚
さ11M1のゴム板25を上面に貼着した厚さ13am
1′内法寸法が前記建材板21の外形と略同形の縁枠2
3を嵌着する。縁枠23の厚さは建材板21のノアさよ
りも僅かに厚くしてゴム板25が建材板21の表面より
少し浮上するように支持させることによりショツトブラ
ストの圧力によるゴム板25の密着性が良好になる。
Example 1 Inorganic fiberboard for ceiling board, length 600n, width 300m
A semi-non-combustible or non-combustible building material board 21 with a thickness of s+1 12,
A rubber plate 25 having a transparent pattern 26 and having a length of 640 m, a width of 340 am, and a thickness of 11 mm is attached to the upper surface and has a thickness of 13 am.
1' An edge frame 2 whose internal dimensions are approximately the same as the external shape of the building material board 21
Insert 3. The thickness of the edge frame 23 is made slightly thicker than the thickness of the building material board 21, and by supporting the rubber board 25 so that it floats slightly above the surface of the building material board 21, the adhesion of the rubber board 25 due to the pressure of shot blasting is improved. Become good.

このようにマスキング板22で被覆した建材板21を移
送コンベヤ1上に載置し移送速度3m/分で移送する。
The building material board 21 covered with the masking plate 22 in this manner is placed on the transfer conveyor 1 and transferred at a transfer speed of 3 m/min.

液加−[物が囲枠3のThに導入されたとき、複数のシ
ョツトブラストノズル10から一斉にショツトブラスト
を施しつつ台車7を1回/秒で移送方向と直交して往復
運動させる。
Liquid addition - [When an object is introduced into Th of the surrounding frame 3, shot blasting is performed simultaneously from a plurality of shot blasting nozzles 10, and the cart 7 is reciprocated once per second perpendicular to the transport direction.

各ノズル10からのショツトブラストの空気圧は5に9
/ct’−6KFI/lri、 シs ットハel砂、
カラスヒーズ、鉄粉等で供給量は25に5/h〜50K
I/F1である。さらにノズル10の角度は全部のノズ
ル10を垂直に保持させてプラストした。
The air pressure for shot blasting from each nozzle 10 is 5 to 9.
/ct'-6KFI/lri, sist hael sand,
Supply amount is 25 to 50K with crow heat, iron powder, etc.
It is I/F1. Furthermore, the angles of the nozzles 10 were adjusted such that all nozzles 10 were held vertically.

ブラスト終了後建材板21からマスキング板22を取外
すと、建材板21の表面に第4図に示すような深さ5.
5H〜6rrRの彫&!様21が形成された。またこの
彫模様27の断面(A−A線)は第5図に示すように両
側壁が垂直に形成された。
When the masking plate 22 is removed from the building material board 21 after blasting is completed, the surface of the building material board 21 has a depth of 5.5 mm as shown in FIG.
5H~6rrR carving &! 21 was formed. Further, in the cross section (line A-A) of this carved pattern 27, both side walls were formed vertically, as shown in FIG.

また全部のノズル10の角度を垂直方向に対し同一方向
に10°傾斜させてプラス1−を施した場合は、第6図
に示すような両側壁が平行に一方方向に傾斜した彫模様
27が得られた。さらに、複数のノズル10を垂百方向
に対し交Hに反対方向に10°傾斜させて1ラストを施
した場合は、第7図に示すような両側壁が蟻溝型の彫模
様21が19られた。
In addition, when the angles of all the nozzles 10 are tilted by 10 degrees in the same direction with respect to the vertical direction and a plus 1- is applied, a carved pattern 27 with both side walls parallel to each other and tilted in one direction as shown in FIG. Obtained. Furthermore, when one last is applied by tilting the plurality of nozzles 10 by 10 degrees in the opposite direction to the vertical direction, the carved pattern 21 with dovetail grooves on both side walls as shown in FIG. It was done.

実施例2 発泡1ンクリート板(A L C>で長さ600M、中
300m、厚さ38Mの建材板21に実り肖例1と同様
なマスキング板22を■着し、移送」ンベヤ1上の送り
速度0.1m/分、複数のノズル10は垂直に保持し、
その伯の条件は実施例1と同様にしてショツトブラスト
を施したところ、建材板21の表面には深さ4.5M〜
5#の両側が垂直壁の彫模様21が形成された。
Example 2 A masking board 22 similar to that in Example 1 was attached to a foamed concrete board (ALC>, 600M long, 300m medium, and 38M thick building material board 21) and transported on the conveyor 1. The speed is 0.1 m/min, the plurality of nozzles 10 are held vertically,
When shot blasting was performed under the same conditions as in Example 1, the surface of the building material board 21 had a depth of 4.5M to
A carving pattern 21 with vertical walls on both sides of #5 was formed.

比較例1 実施例1において、複数のノズルを垂直に支持してff
tlI運動を行わせず、被加工物の巾の中央部に固定さ
せて同様な条件でショツトブラストを施したところ、彫
模様の側壁に垂直面と傾斜面が不規則に形成され意匠性
が低下した。また、彫模様の両端と中央では彫りの深さ
にばらつきが生じた。
Comparative Example 1 In Example 1, multiple nozzles are supported vertically and ff
When shot blasting was performed under the same conditions with the workpiece fixed at the center of the width without performing the tlI movement, vertical and inclined surfaces were formed irregularly on the side walls of the carved pattern, resulting in a decrease in design quality. did. Additionally, there were variations in the depth of the carvings at both ends and in the center.

比較例2 実施例1で用いられた無機質繊維板の表面に直接塩化ビ
ニルゾルペーストによってマスキングを施し比較例1と
同様な条1′1でシフ3ツトブラストを施したところ、
比較VA1と同様に烈匠1が低く、また、JIS  A
−1321法により難燃性を評価したところ、不燃性(
難燃−級)に合格しなかった。
Comparative Example 2 The surface of the inorganic fiberboard used in Example 1 was directly masked with vinyl chloride sol paste, and 3-shift blasting was performed with the same strips 1'1 as in Comparative Example 1.
Similar to comparative VA1, Reshō1 is low, and JIS A
- When flame retardancy was evaluated using the 1321 method, non-flammability (
It did not pass the flame retardant grade.

〔発明の効果〕〔Effect of the invention〕

本発明によればマスキング板が肴11R自在であるため
、ショツトブラスト加工後マス4°ング板を除去するこ
とにより難燃性建材板に可燃性物質であるマスキング板
により建材板の難燃性がそこなわれることがない。また
マスキング板は反復使用することができる。また、シ」
ットブラストノズルは複数本を移送方向に並列するとと
もに移送方向と直交する方向に往復運動させるため建材
板の仝而に均等な深さC彫込方向が揃った彫模様を形成
することができ意匠性を向上さゼることがでさる。
According to the present invention, since the masking plate can be used freely, the masking plate, which is a combustible material, can be used to improve the flame retardancy of the building material board by removing the masking board after shot blasting. It will not be damaged. Furthermore, the masking plate can be used repeatedly. Also,
Since multiple blast nozzles are arranged in parallel in the transport direction and reciprocated in a direction perpendicular to the transport direction, it is possible to form a carving pattern with an even depth C and a uniform carving direction on the building material board. It is possible to improve the design quality.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例に用いられる装置の側面図、
第2図は同上一部の斜視図、第3図はマスキング板と建
材板の分解斜視図、第4図は本発明の一実施例によって
1!7られた製品の斜視図、第5図は同上縦断面図、第
6図、第7図は夫々異なる実施例によって得られた製品
の断面図である。 1・・移送コンベヤ、10パ・ショツトブラストノズル
、21・・建材板、22・・マスキング板、26・・透
し模様。
FIG. 1 is a side view of a device used in an embodiment of the present invention;
Fig. 2 is a perspective view of a part of the same as above, Fig. 3 is an exploded perspective view of a masking board and a building material board, Fig. 4 is a perspective view of a product made according to an embodiment of the present invention, and Fig. 5 is a perspective view of a part of the same as above. The longitudinal cross-sectional view of the same, FIG. 6, and FIG. 7 are cross-sectional views of products obtained by different embodiments, respectively. 1.Transfer conveyor, 10-pass shot blast nozzle, 21.Building material board, 22.Masking board, 26.Watermark.

Claims (2)

【特許請求の範囲】[Claims] (1)透し模様入りのマスキング板を上面に着脱自在に
装着して移送コンベヤ上を移送される難燃性建材板の上
方に臨ませて、移送方向に向って並列した複数のショッ
トブラストノズルを移送方向と直交する方向に往復運動
させ、ショットブラストにより前記建材板の表面の前記
マスキング板の透し模様位置に露出した部分を研削する
ことを特徴とする難燃性建材板に彫模様を形成する方法
(1) A plurality of shot blast nozzles arranged in parallel in the transport direction with a masking plate with a transparent pattern removably attached to the upper surface and facing above the flame-retardant building material board being transported on the transport conveyor. is made to reciprocate in a direction perpendicular to the direction of conveyance, and the exposed portion of the surface of the building material board at the position of the openwork pattern of the masking board is ground by shot blasting. How to form.
(2)ショットブラストノズルの噴射角度が調節自在で
あることを特徴とする特許請求の範囲第1項記載の難燃
性建材板に彫模様を形成する方法。
(2) The method for forming a carved pattern on a flame-retardant building material board according to claim 1, wherein the injection angle of the shot blast nozzle is adjustable.
JP8542187A 1987-04-07 1987-04-07 Method for forming carved pattern on fire-retardant construction board Pending JPS63251168A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8542187A JPS63251168A (en) 1987-04-07 1987-04-07 Method for forming carved pattern on fire-retardant construction board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8542187A JPS63251168A (en) 1987-04-07 1987-04-07 Method for forming carved pattern on fire-retardant construction board

Publications (1)

Publication Number Publication Date
JPS63251168A true JPS63251168A (en) 1988-10-18

Family

ID=13858353

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8542187A Pending JPS63251168A (en) 1987-04-07 1987-04-07 Method for forming carved pattern on fire-retardant construction board

Country Status (1)

Country Link
JP (1) JPS63251168A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100739277B1 (en) 2005-12-08 2007-07-12 김득주 System for treating unevenness to slates
JP2016024361A (en) * 2014-07-22 2016-02-08 コニカミノルタ株式会社 Optical deflection device, manufacturing method for the same, and image forming device having the same
GB2558207A (en) * 2015-12-17 2018-07-11 Gray Allan Marking system, method and apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100739277B1 (en) 2005-12-08 2007-07-12 김득주 System for treating unevenness to slates
JP2016024361A (en) * 2014-07-22 2016-02-08 コニカミノルタ株式会社 Optical deflection device, manufacturing method for the same, and image forming device having the same
GB2558207A (en) * 2015-12-17 2018-07-11 Gray Allan Marking system, method and apparatus

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