JPS63235068A - Jig for brazing - Google Patents
Jig for brazingInfo
- Publication number
- JPS63235068A JPS63235068A JP6837187A JP6837187A JPS63235068A JP S63235068 A JPS63235068 A JP S63235068A JP 6837187 A JP6837187 A JP 6837187A JP 6837187 A JP6837187 A JP 6837187A JP S63235068 A JPS63235068 A JP S63235068A
- Authority
- JP
- Japan
- Prior art keywords
- brazing
- jig
- cylinder
- soldering
- ceramic material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005219 brazing Methods 0.000 title claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 17
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 14
- 238000005476 soldering Methods 0.000 claims description 18
- 239000002184 metal Substances 0.000 abstract description 12
- 229910052751 metal Inorganic materials 0.000 abstract description 12
- 238000005304 joining Methods 0.000 abstract description 7
- 238000009792 diffusion process Methods 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 239000000945 filler Substances 0.000 abstract 1
- 150000002739 metals Chemical class 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Ceramic Products (AREA)
Abstract
Description
【発明の詳細な説明】
(発明の目的〕
(産業上の利用分野)
本発明は、複数の部材をろう接する際にろう接材料を介
して対向した複数の部材を保持して両者を位置決めする
ろう接用治具に関するものである。[Detailed Description of the Invention] (Objective of the Invention) (Industrial Application Field) The present invention is directed to positioning a plurality of members by holding a plurality of members facing each other via a soldering material when soldering a plurality of members. This relates to a brazing jig.
(従来の技術)
たとえば、電子管用金属部品等の製造に際して、第4図
及び第5図に示すように、2つの径の異なるシリンダ1
,2をろう接材料3を介して接合する場合、各シリンダ
1,2と嵌合する2つの円柱状の保持部4.5をフラン
ジ部6の上に径の大きい順に一体的に設けたろう横用治
具7を用い、このろう援用治具7に径の大きいシリンダ
1、接合部の形状に合わせてリング状に形成したろう接
材料3及び径の小さいシリンダ2を順次1.:lN合し
て位置決めし、さらに、加圧用のウェイト8ぐ押圧した
状態で、炉内で加熱し、熱によりろう接材料3を焔かし
ながら、シリンダ1.2をろう接させる。(Prior Art) For example, when manufacturing metal parts for electron tubes, etc., as shown in FIGS. 4 and 5, cylinders 1 with two different diameters are
, 2 through the soldering material 3, two cylindrical holding parts 4.5 that fit with each cylinder 1, 2 are integrally provided on the flange part 6 in descending order of diameter. Using a brazing jig 7, a cylinder 1 with a large diameter, a brazing material 3 formed in a ring shape according to the shape of the joint part, and a cylinder 2 with a small diameter are sequentially attached to the brazing jig 7. :1N and positioned, and then heated in a furnace while being pressed by the pressure weight 8, and the cylinder 1.2 is brazed while the soldering material 3 is ignited by the heat.
ここで、第6図に示すように、ろう接の後には、熔tノ
でシリンダ1.2間からはみだしたろう接材料3の溜り
部9ができ、この溜り部9にはみだしたろう接材料3が
ろ)援用治具7に接触する可能性がある。Here, as shown in FIG. 6, after soldering, a pool 9 of the soldering material 3 that has protruded from between the cylinders 1 and 2 is formed due to the melting, and the soldering material 3 that has protruded into this pool 9 is b) There is a possibility of contact with the support jig 7.
ところで、一般的な450〜1000℃程度の高温で使
用するろう接用治具7には、ステンレス系の材料を使用
するが、これは、ろう接用治具7の表面が熔けたろう接
材料3と結合するのを阻止するための酸化皮膜(酸化り
(1ム)を形成し易いからである。もしもろう接用治具
7の表面に酸化皮膜を形成していない場合は、熔けたろ
う核材料3とろう接用治具7が金属的な反応を起こし、
ろう援用治具7の第6図にAで示す部分に金属拡散して
、シリンダ1.2とろう接用治具7が接合してしまう。By the way, stainless steel material is used for the general brazing jig 7 that is used at high temperatures of about 450 to 1000°C, but this is because the surface of the brazing jig 7 is made of melted brazing material 3. This is because it is easy to form an oxide film (oxidation film) to prevent bonding with the solder.If an oxide film is not formed on the surface of the soldering jig 7, the melted solder core material 3 and the brazing jig 7 cause a metallic reaction,
Metal diffuses into the portion of the brazing aid jig 7 shown by A in FIG. 6, and the cylinder 1.2 and the brazing jig 7 are joined together.
ろう接用治具7の、表面に酸化皮膜を形成したものを使
用すると、この金属拡散を阻止でき、シリンダ1.2と
ろう接用治具7の接合がほとんど発生しなくなる。If a brazing jig 7 with an oxide film formed on its surface is used, this metal diffusion can be prevented, and joining between the cylinder 1.2 and the brazing jig 7 will hardly occur.
(発明が解決しようとする問題点)
しかしながら、ステンレス系の材料から成るろう接用治
具7の場合、表面に析出してできた醇化皮膜は、機械的
な結合が弱く、4命が短く、剥離が発生しやすい。組立
て作業やその他使用中に部分的に酸化皮膜が剥離した場
合、ろう接用治具7がシリンダ1.2に接合するという
問題があり、この他にも、ろう接用治具アは、使用時に
高温となるため、機械的な強度が低下し、変形を起こし
やすく、シリンダ1.2の着脱に際しての摩耗等もある
ために、それ自体の4命が短いという問題がある。さら
に、ステンレスは比重が大きく、そのため、ろう援用治
具の熱容量も大きくなり、多くのろう接用治具7を連続
的に使用する場合には、使用するろう接円の設備も機械
的な強度及び熱効率の面から、高価な設備が必要になる
という問題があった。(Problems to be Solved by the Invention) However, in the case of the brazing jig 7 made of stainless steel material, the oxidized film deposited on the surface has a weak mechanical bond and has a short lifespan. Peeling is likely to occur. If the oxide film peels off partially during assembly work or other use, there is a problem that the brazing jig 7 will join to the cylinder 1.2. Because the cylinder sometimes reaches high temperatures, its mechanical strength decreases and deformation occurs easily, and there is also wear when the cylinder 1.2 is attached and detached, so there is a problem that its lifespan is short. Furthermore, stainless steel has a high specific gravity, so the heat capacity of the brazing jig is also large, and when many brazing jigs 7 are used continuously, the brazing circle equipment used also has a high mechanical strength. In addition, there is a problem in that expensive equipment is required in terms of thermal efficiency.
本発明は、このような点に鑑みなされたもので、ろう接
する部材とろう援用治具の接合を効果的に阻止しようと
するものである。The present invention has been made in view of these points, and is intended to effectively prevent the joining of a member to be soldered to a brazing aid jig.
(問題点を解決するための手段)
本発明は、複数の部材をろう接する際にろう核材料を介
して対向した複数の部材を保持して両名を位置決めする
ろう接用治具に関するものであって、ろう接用治具の少
なくともろう核材料と接触する部分をセラミック材料で
形成するものである。(Means for Solving the Problems) The present invention relates to a brazing jig that holds a plurality of members facing each other via a brazing core material and positions both members when soldering a plurality of members. At least the portion of the brazing jig that comes into contact with the brazing core material is made of a ceramic material.
(作用)
本発明のろう接円治具は、セラミック材料によりろう核
材料との金属拡散を阻止するものである。(Function) The brazing circle jig of the present invention uses a ceramic material to prevent metal diffusion with the brazing core material.
(実施例)
本発明のろう援用治具の実施例を図面を参照して説明す
る。(Example) An example of the brazing aid jig of the present invention will be described with reference to the drawings.
なお、実施例は第1図ないし第3図に示す3つであるが
、いずれの実施例のろう横用冶興11゜12、13も、
第4図ないし第5図に示した例と同様に、2つの径の異
なるシリンダ1.2を、互いにろう接によりろう接材F
13を介して接合する部材として、保持位置決めするた
めのもので、各シリンダ1,2を嵌合する2つの円柱状
の保持部4゜5を7ランジ部6の上に径の大ぎい順に一
体的に設けた形状で、径の大きいシリンダ1、接合部の
形状に合わせてリング状に形成したろう核材料3及び径
の小さいシリンダ2を順次に嵌合して位置決めし、さら
に、加圧用のウェイト8で押圧した状態で、炉内で加熱
し、熱によりろう核材料3を熔かしながら、シリンダ1
,2をろう接させるちのである。Note that the three examples are shown in FIGS. 1 to 3, and the wax horizontal use 11, 12, 13 of each example is
Similar to the example shown in FIGS. 4 and 5, two cylinders 1.2 with different diameters are connected to each other by soldering material F.
13 is used for holding and positioning, and two cylindrical holding parts 4°5 into which each cylinder 1 and 2 are fitted are integrated on the 7 flange part 6 in order of increasing diameter. The cylinder 1 with a large diameter, the brazing core material 3 formed in a ring shape according to the shape of the joint, and the cylinder 2 with a small diameter are sequentially fitted and positioned, and then a cylinder 1 for pressurization is fitted. The cylinder 1 is heated in a furnace while being pressed by the weight 8, and the brazing core material 3 is melted by the heat.
, 2 are soldered together.
第1図に示す実施例のろう接用治具11は、全体を焼結
法によりセラミック材料で形成した例で、第2図に示す
実施例のろう接用治具12は、フランジ部6の上に軸部
15を一体的に立設した形状の金属製の支持係16に、
焼結法によりセラミック材料で形成した筒体11を組合
わせた例で、第3図に示す実施例のろう接用治具13は
、金属製の母体19に形成した保持部4.5の外周囲に
溶射法によりセラミック材料で皮膜20を形成したもの
である。The brazing jig 11 of the embodiment shown in FIG. A metal support member 16 having a shaft portion 15 integrally erected thereon,
The brazing jig 13 of the embodiment shown in FIG. A coating 20 is formed around the periphery using a ceramic material by thermal spraying.
このように、いずれの実施例のろう援用治具11、12
.13を用いても、ろう核材料3がろう援用治具11.
12.13のセラミック材料の部分に接触するので、ろ
う核材料3の金属拡散のような結合現象が阻止され、こ
れによって、シリンダ1,2とろう接用治具11.12
.13が接合することが無く、しかも、シリンダ1,2
をろう接用治具11.12゜13に着脱する際に、シリ
ンダ1.2はろう援用冶具11.12.13のセラミッ
ク部分に対してだけ摺接するが、セラミック材料は、ス
テンレス等と比較して217!係数が大幅に小さいため
、シリンダ1゜2の@説が容易となり、また、これによ
って、シリンダ1.2とろう接用治具11.12.13
の両方に令書な力が加わらないので、ろう接したシリン
ダ1.2の品質が安定するととしに、ろう接用治具11
、12.13の寿命も長くなる。In this way, the brazing aid jigs 11 and 12 of any embodiment
.. Even if 13 is used, the brazing core material 3 is the brazing aid jig 11.
12.13, bonding phenomena such as metal diffusion of the brazing core material 3 are prevented, thereby causing the cylinders 1, 2 and the soldering jig 11.12
.. 13 is not joined, and furthermore, cylinders 1 and 2
When the cylinder 1.2 is attached to and removed from the brazing jig 11.12.13, the cylinder 1.2 makes sliding contact only with the ceramic part of the brazing jig 11.12.13, but the ceramic material is different from stainless steel etc. Te 217! Since the coefficient is significantly small, the @ theory of cylinder 1°2 becomes easy, and this also makes it possible to easily connect cylinder 1.2 and brazing jig 11.12.
Since no excessive force is applied to both of the brazing jig 11, the quality of the brazed cylinders 1 and 2 is stable.
, 12.13 will also have a longer lifespan.
そして、第1図のろう援用治具11の場合、1序が鉄の
比重7.8に対してセラミック材料の比重3.0と軽く
なり、熱容量も銖の比熱0.3〜0.6に対してセラミ
ック材料の比熱1.07と小さくなるので、加熱炉等の
ろう接円の設備を、機械的な強度及び熱効率の面から安
価に作ることができ、加熱時の機械的な強度低下も少な
く、変形の心配も無い。In the case of the brazing aid jig 11 shown in Fig. 1, the specific gravity of the ceramic material is 3.0 compared to the specific gravity of iron, which is 7.8, and the heat capacity is 0.3 to 0.6. In contrast, the specific heat of ceramic materials is as low as 1.07, so equipment for brazing circles such as heating furnaces can be manufactured at low cost in terms of mechanical strength and thermal efficiency, and there is no decrease in mechanical strength during heating. There is no need to worry about deformation.
そして、第3図のろう接用治具13の場合、焼結法を用
いずに、溶射法や、真空蒸着、スパッタリング、イオン
ブレーティング等の物理的蒸着法(PVD法)や、化学
的蒸着法(CVD法)等でセラミック材料の皮l112
0を作ることがCきるので、治具の製造が容易になる。In the case of the brazing jig 13 shown in Fig. 3, instead of using the sintering method, thermal spraying, physical vapor deposition (PVD) such as vacuum evaporation, sputtering, and ion blating, or chemical vapor deposition is used. Ceramic material coating l112 by method (CVD method) etc.
Since it is possible to make 0, manufacturing of the jig becomes easy.
また、第2図のろう援用治具12の場合、金属の支持体
16とセラミック材料の筒体17を組合わせるので、熱
膨張係数が近似した金属とセラミック材料の組合わせが
望ましく、第3図のろう接用治具13の場合、セラミッ
ク材料の皮膜20を70μm程度よりも厚くするときに
は、同様に、熱8服係数が近似した金属とセラミック材
料の組合わせが望ましい。In addition, in the case of the brazing aid jig 12 shown in FIG. 2, since the metal support 16 and the ceramic cylinder 17 are combined, it is desirable to use a combination of metal and ceramic materials that have similar coefficients of thermal expansion. In the case of the soldering jig 13, when making the coating 20 of ceramic material thicker than about 70 μm, it is similarly desirable to use a combination of metal and ceramic material that have similar thermal coefficients.
なお、この実施例の場合、シリンダ1.2の木材は、C
u、 Fc、Niあるいはこれらの合金で、ろう接材料
3には、Cu−へg系を用いている。In addition, in the case of this example, the wood of cylinder 1.2 is C
The soldering material 3 is Cu-heg based on u, Fc, Ni or an alloy thereof.
上述したように、本発明によれば、セラミック材料によ
り、ろう接材料とろう援用治具の金属拡散のような結合
現象を阻止するので、ろう接する部材とろう援用治具の
接合を効果的にかつ長期に渡って安定的に阻止すること
ができる。As described above, according to the present invention, the ceramic material prevents bonding phenomena such as metal diffusion between the soldering material and the brazing-aided jig, so that the joining between the parts to be soldered and the brazing-aided jig is effectively achieved. Moreover, it can be stably inhibited over a long period of time.
4、図面の11111IIな説明
第1図ないし第3図はそれぞれ本発明のろう援用治具の
実施例を示す縦断面図であり、第4図はろう接の71法
を示す斜視図、第5図はろう接時の状態を示す縦断面図
、第6図は第5図の一部の拡大図である。4. Explanation of the Drawings Figures 1 to 3 are longitudinal cross-sectional views showing embodiments of the brazing aid jig of the present invention, Figure 4 is a perspective view showing method 71 of brazing, and Figure 5 is a perspective view showing the method 71 of brazing. The figure is a longitudinal sectional view showing the state during soldering, and FIG. 6 is an enlarged view of a part of FIG. 5.
1.2・・部材としてのシリンダ、3・・ろう接材料、
11.12.13・・ろう援用治具。1.2... Cylinder as a member, 3... Brazing material,
11.12.13...Fixing aid jig.
b貝b shellfish
Claims (1)
対向した複数の部材を保持して両者を位置決めするろう
接用治具であつて、 少なくともろう接材料と接触する部分をセラミック材料
で形成したことを特徴とするろう接用治具。(1) A brazing jig that holds and positions a plurality of members facing each other via a soldering material when soldering a plurality of members, and at least the part that comes into contact with the soldering material is made of ceramic material. A brazing jig characterized by being formed of.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6837187A JPS63235068A (en) | 1987-03-23 | 1987-03-23 | Jig for brazing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6837187A JPS63235068A (en) | 1987-03-23 | 1987-03-23 | Jig for brazing |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63235068A true JPS63235068A (en) | 1988-09-30 |
Family
ID=13371831
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6837187A Pending JPS63235068A (en) | 1987-03-23 | 1987-03-23 | Jig for brazing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63235068A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100001214A1 (en) * | 2008-07-07 | 2010-01-07 | Keihin Corporation | Electromagnetic fuel injection valve and method of manufacturing the same |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6225062B2 (en) * | 1982-12-06 | 1987-06-01 | Sakamura Sangyo Kk |
-
1987
- 1987-03-23 JP JP6837187A patent/JPS63235068A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6225062B2 (en) * | 1982-12-06 | 1987-06-01 | Sakamura Sangyo Kk |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100001214A1 (en) * | 2008-07-07 | 2010-01-07 | Keihin Corporation | Electromagnetic fuel injection valve and method of manufacturing the same |
US8246005B2 (en) * | 2008-07-07 | 2012-08-21 | Keihin Corporation | Electromagnetic fuel injection valve and method of manufacturing the same |
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