JPS63212054A - Method for deciding surface defect in cast slab - Google Patents
Method for deciding surface defect in cast slabInfo
- Publication number
- JPS63212054A JPS63212054A JP4276287A JP4276287A JPS63212054A JP S63212054 A JPS63212054 A JP S63212054A JP 4276287 A JP4276287 A JP 4276287A JP 4276287 A JP4276287 A JP 4276287A JP S63212054 A JPS63212054 A JP S63212054A
- Authority
- JP
- Japan
- Prior art keywords
- molten metal
- hot water
- slab
- mold
- metal surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007547 defect Effects 0.000 title claims description 12
- 238000000034 method Methods 0.000 title claims description 10
- 238000009749 continuous casting Methods 0.000 claims abstract description 3
- 239000000155 melt Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 abstract description 24
- 238000004140 cleaning Methods 0.000 abstract 2
- 230000004043 responsiveness Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 38
- 239000000843 powder Substances 0.000 description 14
- 238000012423 maintenance Methods 0.000 description 7
- 238000007654 immersion Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000000630 rising effect Effects 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明はスラブの連続鋳造において鋳片の表面欠陥の程
度をオンラインで判定する方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for on-line determining the degree of surface defects in slabs during continuous slab casting.
第2図はスラブ連続鋳造機の鋳片附近の要部を示し、
(a)は水平断面図、(b)は縦断面図である。Figure 2 shows the main parts of the continuous slab casting machine near the slab.
(a) is a horizontal sectional view, and (b) is a vertical sectional view.
この図を参照しながら従来技術について説明する。The prior art will be explained with reference to this figure.
第2図に示す通り鋳型1の中心部に設けられた浸漬ノズ
ル2の2個の吐出口3から矢印で示す溶鋼流4が吐出し
ている。この吐出流が短辺に衝突して上下の2つの流れ
に分けられるが、上方に向う流れは短辺側の湯面をもり
上げる。この外、鋳型の振動および浸漬ノズルからの吹
込ガスによる小さな湯面の変化があるが、これらを総合
して以下湯面変動という。鋳型内の湯面上には溶鋼の酸
化防止、保温、鋳片と鋳型との間の潤滑、非金属介在物
のトラップ等の役割をもつモールドパウダーの層5が形
成されている。As shown in FIG. 2, a molten steel flow 4 is discharged from two discharge ports 3 of a submerged nozzle 2 provided at the center of the mold 1, as indicated by arrows. This discharge flow collides with the short side and is divided into two streams, upper and lower, and the upward flow raises the hot water level on the short side. In addition to this, there are small changes in the melt level due to mold vibrations and gas blown from the immersion nozzle, but these are collectively referred to as melt level fluctuations below. A layer 5 of mold powder is formed on the surface of the mold in the mold, which has the functions of preventing oxidation of the molten steel, keeping it warm, lubricating between the slab and the mold, and trapping non-metallic inclusions.
この層の湯面側は溶融して溶融パウダー6となり、その
上側は未溶融で粉状パウダー7どなって湯面を覆ってい
る。主にこの溶融パウダー6が上記パウダーの役割を果
している。The surface side of this layer is melted and becomes molten powder 6, and the upper side is unmelted and forms powdery powder 7, covering the surface of the hot water. This molten powder 6 mainly plays the role of the above-mentioned powder.
近年2m/win以上の高速鋳造が行われるようになり
湯面の変動量も大きくなってこの問題が大きくクローズ
アップされるようになった。この表面欠陥発生のメカニ
ズムは次のように考えられる。In recent years, high-speed casting of 2 m/win or more has been carried out, and the amount of fluctuation in the molten metal level has also increased, and this problem has come to be greatly focused on. The mechanism of this surface defect generation is thought to be as follows.
第2図に示した湯面のちり上り8によってその部分の湯
面上では溶融パウダ一層の厚さが薄くなり、凝固シェル
と鋳型との間への溶融パウダーの流入および凝固シェル
の生成がスムーズに行われず、粉状パウダーを含むモー
ルドパウダーが凝固シェルの中にまき込まれてパウダー
性非金属介在物となる。また凝固シェルと鋳型との間に
あって潤滑の役目を澹うべき溶融パウダーの層が不均一
で潤滑が十分行われず、さらに鋳片の鋳型への熱伝達が
不均一となって鋳片表面の熱収縮の不均一もあって、特
に短辺側において湯のちり上りが大きいので多くの割れ
の発生をみるようになる。Due to the dust rising 8 on the hot water surface shown in Figure 2, the thickness of the molten powder layer on the hot water surface in that area becomes thinner, and the flow of the molten powder between the solidified shell and the mold and the formation of the solidified shell are smooth. Instead, mold powder containing powder is mixed into the solidified shell to form powdery nonmetallic inclusions. In addition, the layer of molten powder between the solidified shell and the mold, which should have the role of lubrication, is uneven and does not provide sufficient lubrication.Furthermore, the heat transfer from the slab to the mold is uneven, causing heat on the surface of the slab. Partly because of the uneven shrinkage, there is a lot of hot water dust rising, especially on the short sides, so many cracks occur.
鋳片の表面性状が良好であればそのまま直接圧延ライン
に流していわゆる熱間直接圧延(HDR,HotDir
ect Rolling)を行うが、表面性状が不良
のものは一旦常温近くまで冷却して鋳片の表面手入れを
行い、その後再び加熱して熱間圧延を行う。If the surface properties of the slab are good, it is directly passed through the rolling line and subjected to so-called hot direct rolling (HDR, HotDir).
However, if the surface quality is poor, the slab is cooled to near room temperature, the surface of the slab is treated, and then the slab is heated again and hot rolled.
鋳片の手入れが不要であれば工程が簡略化され、大きな
メリットとなることは当然であるが、この場合、鋳片の
手入れの要否の判定方法が問題である。It goes without saying that if maintenance of the slab is not required, the process will be simplified and this will be a great advantage, but in this case, the problem is how to determine whether or not maintenance of the slab is necessary.
この問題に対して従来は、鋳片の一定の引抜速度に対し
て浸漬ノズルからの溶鋼注入速度を制御して湯面を一定
にするため湯面制御用の湯面側が設けられているが、こ
の湯面側によって上記の湯面のちり上がりとその波動を
検出して、予め実験で把握した表面欠陥の程度と上記湯
面のちり上がりおよび波動との関係から鋳片の手入れの
要否を判定していた。To solve this problem, conventionally, a hot water surface side for controlling the hot water level has been provided in order to keep the hot water level constant by controlling the molten steel injection speed from the immersion nozzle for a constant drawing speed of the slab. By detecting the above-mentioned rising dust on the hot water surface and its wave motion, it is possible to determine whether or not maintenance of the slab is necessary based on the relationship between the level of surface defects, which has been determined in advance through experiments, and the above-mentioned rising dust on the hot water surface and the wave motion. I was judging.
しかしながら湯面制御用の湯面側lOは本来の目的は上
述の通りであるから、湯面変動の少ない浸漬ノズルに近
い湯面上に固定されているので、鋳片の表面欠陥に大き
く影響する短辺側湯面変動についてはその変動量の把握
は不十分である。したがって上述の鋳片に表面欠陥があ
るにも拘らず手入れをしないままHDRおよびその後の
工程に流して結果的に規格を満足しない製品となる虞れ
がある。However, since the original purpose of the molten metal surface side lO for controlling the molten metal surface is as described above, it is fixed above the molten metal surface near the immersion nozzle where there is little fluctuation in the molten metal level, so it has a large effect on surface defects of the slab. The amount of variation in the short-side hot water level is not fully understood. Therefore, even though the above-mentioned slab has surface defects, it may be sent to HDR and subsequent processes without being taken care of, resulting in a product that does not meet the specifications.
本発明は以上の事情に鑑みてなされたもので、精度の高
い鋳片の手入れの要否判定ができる鋳片の表面欠陥判定
方法を提供しようとするものである。The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a method for determining surface defects in a slab, which can determine with high accuracy whether or not maintenance of the slab is necessary.
〔問題点を解決するための手段会作用〕本発明に係る鋳
片の表面欠陥判定方法はスラブの連続鋳造鋳型の少くと
も両短辺附近の湯面上に湯面側を配設して湯面変動量を
測定することを特徴とする。[Measures for Solving the Problems] The method for determining surface defects in slabs according to the present invention involves placing the molten metal surface side above the molten metal surface at least near both short sides of a slab continuous casting mold. It is characterized by measuring the amount of surface variation.
鋳型内湯面上に配設された複数の湯面側により、鋳型内
に注入される溶鋼流によって生ずる湯面変動量を測定し
、湯面側が配設されている各位置におC〜て、実績値か
ら予め得られている湯面変動量と表面欠陥との関係から
操業条件に応じた湯面変動量の適正な範囲を求めておき
、これと湯面側からの湯面変動量を比較して鋳片の表面
欠陥の程度を判定して、鋳片の表面手入れの要否を決定
する。A plurality of molten metal surface sides arranged above the molten metal surface in the mold measure the amount of molten metal level fluctuation caused by the flow of molten steel injected into the mold, and at each position where the molten metal surface side is arranged, Determine the appropriate range of hot water level fluctuation according to operating conditions from the relationship between the hot water level fluctuation and surface defects obtained in advance from actual values, and compare this with the hot water level fluctuation from the hot water surface side. The degree of surface defects in the slab is determined by using the following methods, and it is determined whether or not surface treatment of the slab is necessary.
本発明にもとづ〈実施例を第1図を参照しながら説明す
る。An embodiment based on the present invention will be described with reference to FIG.
第1図(a)は水平断面図、(b)は縦断面図であるが
、従来技術に係る第2図と共通の部分は同一の番号を付
し、簡明のため特に必要のない限り説明を省略する。FIG. 1(a) is a horizontal sectional view, and FIG. 1(b) is a vertical sectional view, and parts common to those in FIG. 2 related to the prior art are given the same numbers and will be explained unless particularly necessary for the sake of clarity. omitted.
鋳型内の湯面上に既に固定して設置しである湯面制御用
の湯面側10の他に湯面変動測定用の湯面側20を鋳型
短辺に近い位置に2ケ所配設されている。湯面側20は
湯面上を2次元的に所望の位置に簡単に移動でき、また
湯面制御用の湯面側10に比較して応答性の速いものと
なっている。In addition to the hot water surface side 10 for controlling the hot water level, which is already fixed and installed above the hot water surface in the mold, two hot water surface sides 20 for measuring hot water level fluctuations are arranged at two locations near the short sides of the mold. ing. The hot water surface side 20 can be easily moved two-dimensionally to a desired position on the hot water surface, and has faster response than the hot water surface side 10 for controlling the hot water level.
以上のようにして湯面側20を鋳型内に設置した場合の
、鋳片の手入れの要否、したがってHDR(熱間直接圧
延)に向けられるか否かについての判定ノプロセスにつ
いて説明する。The process for determining whether or not the slab requires maintenance and therefore whether or not it is suitable for HDR (hot direct rolling) when the molten metal surface side 20 is installed in the mold as described above will be explained.
第1表に湯面変動の典型的なケース1.2.3の3つの
パターンを示した。これは2つの鋳型短辺A、Bと浸漬
ノズルの間でそれぞれ短辺に近い部分(端と表示)と浸
漬ノズルに近い部分(中と表示)にわけ計4ケ所の湯面
変動量を大、中、小で示したものである。Table 1 shows three typical cases 1, 2, and 3 of variations in hot water level. This is done by dividing the two mold short sides A and B and the immersion nozzle into a part close to the short sides (indicated as "edge") and a part close to the immersion nozzle (indicated as "middle") to increase the amount of fluctuation in the melt level at four locations. , medium, and small.
第1表 湯面変動のパターン
湯面変動量は短辺に近い位置、第1表で云えばA端およ
びB端の位置で大きい場合が多いが、A中、B中につい
て湯面変動量が多くなるケースもある。こうしたケース
に対応するため湯面側20を主として長辺に平行に周期
的に移動させるので鋳型内湯面の変動状況はすべて把握
される。Table 1 Pattern of hot water level fluctuation The amount of hot water level fluctuation is often large at the positions near the short sides, in Table 1, at the A end and B end. In some cases, there will be more. In order to cope with such a case, the molten metal surface side 20 is periodically moved mainly parallel to the long side, so that all fluctuations in the molten metal level in the mold can be grasped.
こうして把握された変動のパターンは予め実績値の検討
によって既知となっている変動パターン、変動量および
表面欠陥との関係を参照して鋳片の手入れの要否を判定
することができる。The pattern of fluctuation thus grasped can be used to determine whether or not maintenance of the slab is necessary by referring to the relationship between the fluctuation pattern, amount of fluctuation, and surface defects, which have been known in advance by examining actual results.
なお、湯面制御用の湯面側lOの配置されている位置に
ついては前記湯面側10の出力を湯面変動量の測定に使
用することも出来るが、湯面側20で湯面上をすべてカ
バーする場合には湯面側10は上下に移動可能に設置さ
れているので、これを一時的に上に移動すればよい。Regarding the position where the hot water surface side lO for hot water level control is located, the output from the hot water surface side 10 can be used to measure the amount of hot water level fluctuation; In order to cover the entire area, since the hot water surface side 10 is installed so as to be movable up and down, it is only necessary to temporarily move it upward.
本発明による湯面側は鋳型内の全域にわたって湯面変動
を測定でき、湯面変動のパターンを定量的に把握できる
ので、既知の湯面変動パターンと表面欠陥の関係から精
度よく鋳片表面の手入れの要否を判定することができ、
HDR(熱間直接圧延)の工程に向ける鋳片が増加して
、熱延製品のコスト低減に大きな効果がある。The surface of the molten metal according to the present invention can measure the molten metal level fluctuation over the entire area in the mold, and the pattern of the molten metal surface fluctuation can be quantitatively grasped. It is possible to determine whether maintenance is necessary,
This increases the amount of slabs sent to the HDR (hot direct rolling) process, which has a significant effect on reducing the cost of hot-rolled products.
第1図は本発明に係る湯面側と鋳型附近の要部を示す図
、第2図は従来技術に係る鋳型附近の要部を示す図であ
る。
1・・・鋳型、2・・・浸漬ノズル、3・・・吐出口、
4・・・溶鋼流、5・・・モールドパウダー、6・・・
溶融パウダー、7・・・粉末パウダー、8・・・湯面の
もり上り、9・・・凝固シェル、10・・・湯面制御用
の湯面側、20・・・湯面変動測定用の湯面側。FIG. 1 is a view showing the main parts of the hot water surface side and the vicinity of the mold according to the present invention, and FIG. 2 is a view showing the main parts of the mold and the vicinity according to the prior art. 1...Mold, 2...Immersion nozzle, 3...Discharge port,
4... Molten steel flow, 5... Mold powder, 6...
Molten powder, 7... Powder powder, 8... Rising of the hot water level, 9... Solidified shell, 10... Hot water surface side for controlling the hot water level, 20... For measuring hot water level fluctuations. Hot water side.
Claims (1)
湯面側を配設して湯面変動量を測定することを特徴とす
る鋳片の表面欠陥判定方法。A method for determining surface defects in a slab, characterized by measuring the amount of fluctuation in the melt level by placing the melt surface above the melt surface at least near both short sides of a continuous casting mold for the slab.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4276287A JPS63212054A (en) | 1987-02-27 | 1987-02-27 | Method for deciding surface defect in cast slab |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4276287A JPS63212054A (en) | 1987-02-27 | 1987-02-27 | Method for deciding surface defect in cast slab |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63212054A true JPS63212054A (en) | 1988-09-05 |
Family
ID=12644990
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4276287A Pending JPS63212054A (en) | 1987-02-27 | 1987-02-27 | Method for deciding surface defect in cast slab |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63212054A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007185675A (en) * | 2006-01-12 | 2007-07-26 | Jfe Steel Kk | Method for predicting dangerous portion causing surface defect in continuously cast slab, and method for manufacturing continuously cast slab |
JP2011045887A (en) * | 2009-08-25 | 2011-03-10 | Jfe Steel Corp | Method and apparatus of discriminating surface maintenance of cast slab in continuous casting |
JP2015522428A (en) * | 2012-07-24 | 2015-08-06 | ポスコ | Slab quality prediction apparatus and method |
-
1987
- 1987-02-27 JP JP4276287A patent/JPS63212054A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007185675A (en) * | 2006-01-12 | 2007-07-26 | Jfe Steel Kk | Method for predicting dangerous portion causing surface defect in continuously cast slab, and method for manufacturing continuously cast slab |
JP2011045887A (en) * | 2009-08-25 | 2011-03-10 | Jfe Steel Corp | Method and apparatus of discriminating surface maintenance of cast slab in continuous casting |
JP2015522428A (en) * | 2012-07-24 | 2015-08-06 | ポスコ | Slab quality prediction apparatus and method |
US10126285B2 (en) | 2012-07-24 | 2018-11-13 | Posco | Apparatus and method for predicting slab quality |
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