JPS632105Y2 - - Google Patents
Info
- Publication number
- JPS632105Y2 JPS632105Y2 JP1981070144U JP7014481U JPS632105Y2 JP S632105 Y2 JPS632105 Y2 JP S632105Y2 JP 1981070144 U JP1981070144 U JP 1981070144U JP 7014481 U JP7014481 U JP 7014481U JP S632105 Y2 JPS632105 Y2 JP S632105Y2
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- main tank
- dehulling
- valve
- attached
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 235000010469 Glycine max Nutrition 0.000 claims description 12
- 244000068988 Glycine max Species 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 210000003491 skin Anatomy 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 235000013548 tempeh Nutrition 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Beans For Foods Or Fodder (AREA)
- Adjustment And Processing Of Grains (AREA)
Description
【考案の詳細な説明】
インドネシアやアメリカなどで、いまでも伝統
食品として、テンペ（TEMPE）というものがあ
つて、広く大衆に親しまれている。その製造法は
いまも原始的なものである。その製造工程は大豆
50Kg単位で、つぎのような順序で行われている。
第１次浸漬（１時間）→水洗い→煮沸（２時間）
→第２次浸漬（12時間）→脱皮（１時間）→着色
→水切り（1/2時間）→醗酵菌の添加→混合→包
装→醗酵（48時間）→製品となつている。[Detailed explanation of the invention] In Indonesia, the United States, and other countries, TEMPE is still a traditional food that is widely enjoyed by the public. The manufacturing method is still primitive. The manufacturing process uses soybean
It is carried out in the following order in units of 50 kg.
1st soaking (1 hour) → washing with water → boiling (2 hours)
→Second soaking (12 hours)→Dehulling (1 hour)→Coloring→Draining (1/2 hour)→Addition of fermentation bacteria→Mixing→Packaging→Fermentation (48 hours)→Product.
そしてこの大豆の脱皮は古いドラム缶の中で足
で踏むか、手でもんで脱皮するなど前近代的な方
法で行なわれている。 The soybeans are dehulled using pre-modern methods such as stepping on them in old drums or by hand.
本装置はその脱皮・分離を機械的自動的になさ
んとするものである。 This device prevents the shedding and separation of the skin from occurring mechanically and automatically.
これを図示のものについて説明する。 This will be explained with reference to the diagram.
１は主タンク、２は脱皮作用と使用水のポンプ
作用をも兼ねた脱皮機、３は分離装置である。主
タンク１の底部には送りパイプ４を取付け脱皮機
２のケーシング１４に連結する。５，６は送りパ
イプ４に取付けたバルブである。 1 is a main tank, 2 is a dehulling machine that also has a dehulling function and a pumping function for water used, and 3 is a separation device. A feed pipe 4 is attached to the bottom of the main tank 1 and connected to the casing 14 of the dehulling machine 2. 5 and 6 are valves attached to the feed pipe 4.
脱皮機２のケーシング１４の一方には排出パイ
プ７を取付けこの排出パイプ７の他端は主タンク
１の中間部において主タンク１に開口せしめる。 A discharge pipe 7 is attached to one side of the casing 14 of the dehulling machine 2, and the other end of the discharge pipe 7 opens into the main tank 1 at an intermediate portion of the main tank 1.
すなわち主タンク１内の浸漬大豆は送りパイプ
４より脱皮機２に入つて脱皮されそしてそのまま
排出パイプ７を経て主タンク１内に戻る。 That is, the soaked soybeans in the main tank 1 enter the dehulling machine 2 through the feed pipe 4, are dehulled, and then return to the main tank 1 via the discharge pipe 7.
脱皮機２のケーシング１４内には、内面に渦巻
状の羽根板１１を具備する回転盤１０を回転可能
に設ける。８はそのモータである。 In the casing 14 of the dehulling machine 2, a rotary disk 10 having a spiral blade plate 11 on the inner surface is rotatably provided. 8 is its motor.
分離装置３の金網ドラム１５はタンク１６上に
軸架される。１７はその回転軸である。２６は螺
旋翼である。 The wire mesh drum 15 of the separation device 3 is mounted on a tank 16. Reference numeral 17 denotes a rotation shaft thereof. Reference numeral 26 denotes a spiral blade.
１８は金網ドラム１５内に開口するパイプであ
つてこのパイプ１８の始端は主タンク１の上部の
ツバ部１９に取付けられる。２０はタンク１６の
底部に取付けた排水管でこの排水管２０は前記送
りパイプ４の中途にチーズ２１をもつて取付け
る。 Reference numeral 18 denotes a pipe that opens into the wire mesh drum 15, and the starting end of this pipe 18 is attached to the upper collar 19 of the main tank 1. A drain pipe 20 is attached to the bottom of the tank 16, and the drain pipe 20 is attached to the middle of the feed pipe 4 with a cheese 21.
２２は送りパイプ４のバルブ６より主タンク１
側と排出パイプ７とを結ぶバイパス管でその途中
にバルブ２３を具備する。 22 is the main tank 1 from the valve 6 of the feed pipe 4
A bypass pipe connecting the side and the discharge pipe 7 is provided with a valve 23 in the middle thereof.
２４は給水バルブ、２５は排出パイプ７に設け
たバルブである。 24 is a water supply valve, and 25 is a valve provided on the discharge pipe 7.
その作用効果を説明する。 The action and effect will be explained.
給水バルブ２４を開として主タンク１に給水し
同タンクに約80％程度給水して同バルブを閉とす
る。 The water supply valve 24 is opened to supply water to the main tank 1, and when approximately 80% of the water is supplied to the tank, the valve is closed.
主タンク１に煮沸、浸漬した生大豆を投入す
る。次にバルブ５バルブ６バルブ２５を開としバ
ルブ２３を閉とし、脱皮機２を回転する。 Boiled and soaked raw soybeans are put into the main tank 1. Next, valve 5, valve 6, valve 25 is opened, valve 23 is closed, and the dehulling machine 2 is rotated.
この時脱皮機２はポンプの働きもして、主タン
ク１内の大豆を水とともに吸引し、送りパイプ４
より脱皮機２に送られる。 At this time, the dehulling machine 2 also functions as a pump, sucking up the soybeans in the main tank 1 along with water, and
It is then sent to the dehulling machine 2.
脱皮機２では渦巻状の羽根板１１を有する回転
盤１０の回転で強い遠心力による渦流を生じ、こ
れが大きな剪断力となり大豆の表皮が剥ぎ取られ
る。 In the dehulling machine 2, the rotation of a rotary disk 10 having a spiral blade plate 11 generates a vortex due to strong centrifugal force, which becomes a large shearing force and peels off the outer skin of the soybean.
この大豆と水とは排出パイプ７より主タンク１
内に入る。そしてこの循環工程がなされ、この間
３０Kgの生大豆は約５分間で全て脱皮され半割れ
状態となる。 These soybeans and water are removed from the main tank 1 through the discharge pipe 7.
Go inside. This circulation process is carried out, and during this period, all 30 kg of raw soybeans are shed in about 5 minutes and become half-split.
次にバルブ６バルブ２５を閉としバルブ２３を
開とし分離装置３を回転させ、給水バルブ２４を
開とする。 Next, the valve 6 valve 25 is closed, the valve 23 is opened, the separation device 3 is rotated, and the water supply valve 24 is opened.
そうすると主タンク１内の水はオーバーフロー
する状態になる。ここで給水バルブ２４を閉とす
る。 Then, the water in the main tank 1 will overflow. At this point, the water supply valve 24 is closed.
そして脱皮機２を回転させると主タンク１内の
水は脱皮機２のポンプ作用で、そのオーバーフロ
ーした水はツバ部１９よりパイプ１８を経て分離
装置３の金網ドラム１５内に流入し、さらに同装
置３のタンク１６より排水管２０、チーズ２１を
経て脱皮機２に入り、さらにバイパス管２２より
送りパイプ４を経て主タンク１の底部に入るとい
う循環回路を形成する。 When the dehulling machine 2 is rotated, the water in the main tank 1 is pumped by the dehulling machine 2, and the overflow water flows from the collar 19 through the pipe 18 into the wire mesh drum 15 of the separator 3, and then the same. A circulation circuit is formed in which the water enters the dehulling machine 2 from the tank 16 of the device 3 through the drain pipe 20 and the cheese 21, and further enters the bottom of the main tank 1 from the bypass pipe 22 through the feed pipe 4.
そして主タンク１内では剥皮された軽い大豆の
表皮が浮上して水とともにオーバーフローしてツ
バ部１９より、前記したように金網ドラム１５内
に入り螺旋翼２６で外部に排出され、水のみは前
記のように循環する。 In the main tank 1, the peeled light soybean skin floats up and overflows with water, enters the wire mesh drum 15 through the brim 19 as described above, and is discharged to the outside by the spiral blades 26. It cycles like this.
この間約２分間で表皮は完全に取除かれる。 During this time, the epidermis is completely removed in about 2 minutes.
本考案はこのように煮沸、浸漬した生大豆を主
タンク内に投入するだけで脱皮作用と使用水のポ
ンプ作用をも兼ねた脱皮機で自動的に脱皮が行わ
れまた分離装置でその剥皮が排出され、しかも極
めて短時間にこの工程が行われる。そしてその装
置は極めて単純なものであつて誰でもこれを能率
的に操作することができ、そして衛生的である。 In this invention, just by putting boiled and soaked raw soybeans into the main tank, the dehulling machine, which also has the function of dehulling and pumping of the water used, automatically dehulls the soybeans, and a separator removes the dehulling. This process is carried out in a very short time. The device is extremely simple, anyone can operate it efficiently, and it is hygienic.
したがつてテンペを作る際、爾後の工程である
菌による発酵も均一の状態で行うことができ均一
の良い製品を得ることができ品質管理上も優れて
いる。 Therefore, when making tempeh, the subsequent process of fermentation using bacteria can be carried out in a uniform state, resulting in a uniform product, which is also excellent in terms of quality control.
また脱皮率、分離率も自由に調整することがで
き小型に装置を纏めることもでき、しかも故障な
ど起ることは全くない。 In addition, the shedding rate and separation rate can be adjusted freely, the equipment can be made compact, and there is no problem with malfunctions.
第１図は本装置の平面図、第２図は側面図、第
３図は脱皮機の縦断面図、第４図イは脱皮機の回
転盤の縦断側面図、同ロはその平面図である。
１……主タンク、２……脱皮機、３……分離装
置、４……送りパイプ、６……バルブ、７……排
出パイプ、１０……回転盤、１６……タンク、１
８……パイプ、１９……ツバ部、２２……バイパ
ス管。
Figure 1 is a plan view of this device, Figure 2 is a side view, Figure 3 is a longitudinal sectional view of the peeling machine, Figure 4 A is a longitudinal sectional side view of the rotary disk of the peeling machine, and Figure 4 is a plan view thereof. be. 1... Main tank, 2... Dehulling machine, 3... Separation device, 4... Feed pipe, 6... Valve, 7... Discharge pipe, 10... Turntable, 16... Tank, 1
8...Pipe, 19...Brim portion, 22...Bypass pipe.
Claims (1)
皮作用を有しかつ使用水のポンプ作用をも有する
回転盤１０を具備した脱皮機２に連結し、同パイ
プ４にバルブ６を取付け、脱皮機２の排出側に取
付けた排出パイプ７は主タンク１の略ぼ中間部に
連結し、また主タンク１には水のオーバーフロー
を受けるツバ部１９を設けツバ部１９と分離装置
３とをパイプ１８をもつて連結し、分離装置３の
下部のタンク１６に取付けたパイプ２０を、前記
送りパイプ４において、そのバルブ６より脱皮機
２寄りに連結し、かつ前記排出パイプ７の途中
と、送りパイプ４の、バルブ６より主タンク１寄
りとにバイパス管２２を取付けた大豆の脱皮・分
離装置。 A feed pipe 4 attached to the bottom of the main tank 1 is connected to a dehulling machine 2 equipped with a rotary plate 10 that has a dehulling function and also has a pumping function for water used, and a valve 6 is attached to the pipe 4. A discharge pipe 7 attached to the discharge side of the main tank 1 is connected to approximately the middle part of the main tank 1, and the main tank 1 is provided with a collar 19 for receiving water overflow, and the collar 19 and the separation device 3 are connected to a pipe 18. A pipe 20 attached to the tank 16 at the bottom of the separator 3 is connected to the feed pipe 4 closer to the dehulling machine 2 than the valve 6 of the feed pipe 4, and is connected to the middle of the discharge pipe 7 and the feed pipe. 4, a soybean dehulling and separating device in which a bypass pipe 22 is installed closer to the main tank 1 than the valve 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1981070144U JPS632105Y2 (en) | 1981-05-15 | 1981-05-15 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1981070144U JPS632105Y2 (en) | 1981-05-15 | 1981-05-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57181344U JPS57181344U (en) | 1982-11-17 |
| JPS632105Y2 true JPS632105Y2 (en) | 1988-01-20 |
Family
ID=29865980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1981070144U Expired JPS632105Y2 (en) | 1981-05-15 | 1981-05-15 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS632105Y2 (en) |
-
1981
- 1981-05-15 JP JP1981070144U patent/JPS632105Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57181344U (en) | 1982-11-17 |
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