JPS6320320B2 - - Google Patents
Info
- Publication number
- JPS6320320B2 JPS6320320B2 JP58242683A JP24268383A JPS6320320B2 JP S6320320 B2 JPS6320320 B2 JP S6320320B2 JP 58242683 A JP58242683 A JP 58242683A JP 24268383 A JP24268383 A JP 24268383A JP S6320320 B2 JPS6320320 B2 JP S6320320B2
- Authority
- JP
- Japan
- Prior art keywords
- treated
- divided
- parts
- processing
- treatments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 5
- 238000011282 treatment Methods 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
Landscapes
- ing And Chemical Polishing (AREA)
- Electroplating Methods And Accessories (AREA)
Description
【発明の詳細な説明】
技術分野
本発明はアルミニウム系金属や他の金属材から
なる被処理材を吊り下げ状態で同時に多種多様に
表面処理する方法に関する。DETAILED DESCRIPTION OF THE INVENTION Technical Field The present invention relates to a method for simultaneously performing a wide variety of surface treatments on materials to be treated made of aluminum-based metals or other metals in a suspended state.
従来技術
例えばサツシのようなアルミニウム系金属から
なる長尺の被処理材は、例えば多数本を並べて縦
吊りし、脱脂、エツチング、デスマツト、陽極酸
化、電解着色、電着塗装、焼付等の表面処理部へ
順次搬送されて所要の処理が施される。これらの
処理のうち特に電気的処理、例えば陽極酸化、電
解着色、電着塗装等に際しては適当数の電極部材
が準備され、それぞれの被処理材を処理槽の電解
液中で電極部材と間隔を隔てて保持し、それぞれ
の被処理材を一方の電極となすように電気的に付
勢するとともに、電極部材を他方の電極となるよ
うに電気的に付勢して処理が行われている。Conventional technology For example, long materials to be treated made of aluminum metal such as sash are hung vertically in rows and subjected to surface treatments such as degreasing, etching, desmatting, anodizing, electrolytic coloring, electrodeposition painting, and baking. The materials are sequentially transported to the department and subjected to necessary processing. Among these treatments, especially for electrical treatments such as anodic oxidation, electrolytic coloring, electrodeposition coating, etc., an appropriate number of electrode members are prepared, and each material to be treated is placed at a certain distance from the electrode member in the electrolyte in the treatment tank. Processing is performed by holding the materials separated and electrically biasing each material to be treated to serve as one electrode, and electrically biasing the electrode member to serve as the other electrode.
このような処理における最近の傾向としては化
粧化が主眼となり、しかも多種多様の処理が要求
されるようになつてきた。従つて生産も小数ロツ
ト単位で行うのが好ましくなつてきた。ところが
現在のこの種の処理装置は大型であり、多数の被
処理材を同時に処理するようになつているため小
数ロツトによる生産には適していない。このため
に1つの方法として、特開昭58―42795号公報に
開示されているように、同一処理工程での処理浴
の種類に応じて一部の処理槽を複数に分割して
個々の部分に異なる種類の処理液を満たしてお
き、同一のビームに吊持された多数の被処理材の
ブロツク単位毎に異なる処理槽部分内に同時に
別々に投入して処理する技術思想が提供された。 Recent trends in such treatments have focused on cosmetics, and moreover, a wide variety of treatments have come to be required. Therefore, it has become less desirable to carry out production in small lots. However, current processing apparatuses of this type are large in size and are designed to simultaneously process a large number of materials to be processed, so they are not suitable for production in small lots. One method for this purpose is to divide a part of the treatment tank into multiple parts depending on the type of treatment bath used in the same treatment process, as disclosed in Japanese Patent Application Laid-Open No. 58-42795. A technical concept has been proposed in which different types of processing liquids are filled in the tank, and each block of a large number of materials to be processed suspended on the same beam is simultaneously and separately charged into different processing tank parts for processing.
しかしながら、この方法では現有の処理設備に
おける処理槽を改修しなければならず、これは非
常に大掛りとなつて設備投資も大きくなり早期に
行い難い。また遊休設備が増大することになるの
で、現実問題としては対応し難い。 However, in this method, it is necessary to repair the processing tank in the existing processing equipment, which is very large-scale and requires a large investment in equipment, making it difficult to carry out at an early stage. Furthermore, since the number of idle facilities will increase, this is difficult to deal with as a practical problem.
発明の目的
本発明は上述した従来技術の欠点を解消し、特
に電気的処理において同一のビームに吊持された
多数の被処理材を複数のブロツク単位として取扱
つて各ブロツク毎の通電時間や通電量の制御を可
能にし、これにより処理槽を分割せずに多種多様
の製品を同時に小数づつ生産できるようになす金
属の表面処理方法の提供を目的とする。Purpose of the Invention The present invention solves the above-mentioned drawbacks of the prior art. Especially in electrical processing, a large number of workpieces suspended on the same beam are handled as a plurality of block units, and the energization time and energization time for each block can be adjusted. The purpose of the present invention is to provide a metal surface treatment method that enables quantity control and thereby enables the simultaneous production of a wide variety of products in small quantities without dividing a treatment tank.
発明の構成
本発明による金属の処理方法は、多数の被処理
材を吊り下げ状態で同時に多種多様に表面処理す
る方法において、前記多数の被処理材を一方の電
極とするように給電するための吊り下げビームを
2つもしくはそれ以上に分割し、各分割ビーム部
分を互いに電気的に絶縁した状態で組み付け、前
記多数の被処理材を同一の処理液を含む1つの処
理槽に同時に浸漬するとともに、各分割ビーム部
分にそれぞれ別個の電源を設けて、これらの電源
による前記被処理材に対する通電時間および通電
量をそれぞれ独立的に制御することを特徴とす
る。Structure of the Invention The metal processing method according to the present invention is a method for surface-treating a large number of materials to be treated in a variety of ways at the same time in a suspended state. The hanging beam is divided into two or more parts, each divided beam part is assembled in a state where they are electrically insulated from each other, and the plurality of materials to be treated are simultaneously immersed in one treatment tank containing the same treatment solution. The present invention is characterized in that separate power supplies are provided for each of the divided beam parts, and the duration and amount of current applied to the material to be processed by these power sources are independently controlled.
実施例
第1図に示す実施例は、被処理材Wを吊持する
ビーム1が2つの部分1A,1Bに分割されてい
る構造を示す。これらの部分1A,1Bは互いに
電気的に絶縁されて適当な連結部材2により連結
固定されている。例えば第2図に示すように、適
当な電気的絶縁板とせる連結部材2により各部分
1A,1Bを互いに離してボルト3およびナツト
4の締せ付けにより連結することが好ましい。さ
らには離隔部分に適当な電気的絶縁板を介在させ
ることもある。電気的絶縁性の筒部材5は連結部
材2の電気的絶縁板が完全絶縁であれば不要であ
る。Embodiment The embodiment shown in FIG. 1 shows a structure in which a beam 1 for suspending a workpiece W is divided into two parts 1A and 1B. These parts 1A and 1B are electrically insulated from each other and are connected and fixed by a suitable connecting member 2. For example, as shown in FIG. 2, it is preferable to separate the parts 1A and 1B from each other and connect them by tightening bolts 3 and nuts 4 by means of a connecting member 2 which may be a suitable electrically insulating plate. Furthermore, a suitable electrically insulating plate may be interposed in the separated portion. The electrically insulating cylindrical member 5 is unnecessary if the electrically insulating plate of the connecting member 2 is completely insulated.
これらのビーム部分1A,1Bにはそれぞれ給
電部材6およびこれと電気的導通を得る吊持部材
7が独立して固定されており、それぞれの吊持部
材7に通常のように被処理材Wが電気的接続を得
て吊持支持されるようになつている。各給電部材
6には独立した電源E1,E2のそれぞれ一方の
極が接続されるとともに、図示してないが各電源
の反対の極が処理槽10内に設けられた所要の電
極部材に接続されて、それぞれ独立して電気の付
勢制御ができるようになつている。 A power supply member 6 and a suspension member 7 that establishes electrical continuity with the power supply member 6 are independently fixed to each of these beam portions 1A and 1B, and the material to be processed W is normally attached to each suspension member 7. It is designed to be suspended and supported with an electrical connection. Each power supply member 6 is connected to one pole of each of independent power supplies E1 and E2, and the opposite pole of each power supply is connected to a required electrode member provided in the processing tank 10, although not shown. The power of electricity can be controlled independently of each other.
このようなビームに吊持された被処理材Wは、
ここでは同一の処理液を満たした処理槽10内に
投入され、例えば陽極酸化処理が同時に行われ
る。ここには図示していないが、陽極となるよう
に電気的に付勢される被処理材Wに対して、陰極
となる電極がそれぞれ対応して処理槽10内に投
入(常設)されているのである。この際、同一の
処理槽10内に投入された被処理材Wに対して、
それぞれのビーム部分1A,1Bに対する電源E
1,E2からの通電時間および通電量を個々に制
御することで、ビーム部分1A,1Bに吊持され
た被処理材Wのブロツク単位で処理程度が相違さ
れる。即ち、それぞれのビーム部分1A,1Bに
吊持された被処理材Wブロツクに対する通電時間
および通電量を望ましく制御することにより、そ
れぞれ所望される処理が達成されるのである。 The workpiece W suspended on such a beam is
Here, they are put into a treatment tank 10 filled with the same treatment solution, and for example, anodization treatment is performed at the same time. Although not shown here, electrodes that serve as cathodes are placed (permanently installed) in the processing tank 10 in correspondence with the material to be treated W that is electrically biased to serve as anodes. It is. At this time, for the treated material W put into the same processing tank 10,
Power supply E for each beam section 1A, 1B
By individually controlling the energization time and the amount of energization from beam portions 1A and 1B, the degree of treatment can be varied for each block of the material to be treated W suspended by the beam portions 1A and 1B. That is, by controlling the time and amount of current applied to the block of material to be processed W suspended by each of the beam portions 1A and 1B, desired processing can be achieved.
ここではビーム1を2分割した構造を示してい
るが、勿論ながらより多数の部分に分割し、これ
により小数づつの多種多様な処理が同時に達成で
きる。また陰極を同様に分割することも可能であ
る。さらに同一の処理槽にたいする以外に前述し
たような複数の分割処理槽と組み合わせることに
より、さらに変化のある処理が達成できる。 Although a structure in which the beam 1 is divided into two parts is shown here, it is of course possible to divide the beam into a larger number of parts, thereby simultaneously accomplishing a wide variety of processes for each decimal number. It is also possible to divide the cathode in a similar manner. Furthermore, by combining a plurality of divided processing tanks as described above instead of using the same processing tank, even more varied processing can be achieved.
発明の効果
このような本発明により次のような効果を得ら
れる。Effects of the Invention The present invention provides the following effects.
同一の処理槽によつても異なる処理、例えば
被膜の厚さの違う処理、着色の濃淡の相違する
処理、およびこれらの処理の有無等、を同時に
達成できる。 Different treatments, such as treatments with different film thicknesses, treatments with different shades of color, and the presence or absence of these treatments, can be simultaneously achieved even in the same treatment tank.
従つて多品種少量生産が容易にできる。 Therefore, high-mix, low-volume production can be easily achieved.
改修が簡単で短時間ですみ、その費用が少な
くてすみ、ランニングコストも安価となる。 Renovation is easy and takes a short time, and its cost is low, and running costs are also low.
省力化や省エネルギー化に好適である。 Suitable for labor saving and energy saving.
生産性を向上できる。 Productivity can be improved.
第1図は本発明の方法を一実施例とせるビーム
を二分割した装置を使用して行う場合を示す説明
図。第2図はビームの連結部分を示す斜視図。
1…ビーム、1A,1B…ビーム部分、2…連
結部材、3…ボルト、4…ナツト、5…筒部材、
6…給電部材、7…吊持部材、10…処理槽、E
1,E2…電源。
FIG. 1 is an explanatory diagram showing a case in which the method of the present invention is carried out using an apparatus that divides the beam into two, which is one embodiment of the method. FIG. 2 is a perspective view showing the connecting portion of the beam. DESCRIPTION OF SYMBOLS 1... Beam, 1A, 1B... Beam part, 2... Connecting member, 3... Bolt, 4... Nut, 5... Cylindrical member,
6... Power supply member, 7... Hanging member, 10... Processing tank, E
1, E2...Power supply.
Claims (1)
多様に表面処理する方法において、前記多数の被
処理材を一方の電極とするように給電するための
吊り下げビームを2つもしくはそれ以上に分割
し、各分割ビーム部分を互いに電気的に絶縁した
状態で組み付け、前記多数の被処理材を同一の処
理液を含む1つの処理槽に同時に浸漬するととも
に、各分割ビーム部分にそれぞれ別個の電源を設
けて、これらの電源による前記被処理材に対する
通電時間および通電量をそれぞれ独立的に制御す
ることを特徴とする金属の表面処理方法。1. In a method for simultaneously performing a wide variety of surface treatments on a large number of workpieces in a suspended state, a hanging beam for feeding power so that the large number of workpieces serve as one electrode is divided into two or more parts. The divided beam parts are assembled in a state where they are electrically insulated from each other, and the plurality of materials to be treated are simultaneously immersed in one processing tank containing the same processing solution, and each divided beam part is connected to a separate power supply. A method for surface treatment of metal, characterized in that the time and amount of current applied to the material to be treated by these power sources are independently controlled.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24268383A JPS60135599A (en) | 1983-12-22 | 1983-12-22 | Surface treatment of metal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24268383A JPS60135599A (en) | 1983-12-22 | 1983-12-22 | Surface treatment of metal |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60135599A JPS60135599A (en) | 1985-07-18 |
JPS6320320B2 true JPS6320320B2 (en) | 1988-04-27 |
Family
ID=17092675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24268383A Granted JPS60135599A (en) | 1983-12-22 | 1983-12-22 | Surface treatment of metal |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60135599A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2539671B2 (en) * | 1988-08-19 | 1996-10-02 | 株式会社中央製作所 | Power supply device in plating tank |
JPH0774479B2 (en) * | 1990-03-22 | 1995-08-09 | 三菱電機株式会社 | Electroplating equipment |
JPH05186897A (en) * | 1991-10-16 | 1993-07-27 | Nippon Light Metal Co Ltd | Method for racking material to be treated for surface treatment and device therefor |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS559650U (en) * | 1978-07-05 | 1980-01-22 | ||
JPS5655249U (en) * | 1979-10-01 | 1981-05-14 | ||
JPS5842795A (en) * | 1981-09-08 | 1983-03-12 | Tateyama Alum Kogyo Kk | Vertical suspension type surface treatment for aluminum or aluminum alloy |
-
1983
- 1983-12-22 JP JP24268383A patent/JPS60135599A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS559650U (en) * | 1978-07-05 | 1980-01-22 | ||
JPS5655249U (en) * | 1979-10-01 | 1981-05-14 | ||
JPS5842795A (en) * | 1981-09-08 | 1983-03-12 | Tateyama Alum Kogyo Kk | Vertical suspension type surface treatment for aluminum or aluminum alloy |
Also Published As
Publication number | Publication date |
---|---|
JPS60135599A (en) | 1985-07-18 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EXPY | Cancellation because of completion of term |