JPS63203183A - Surface patterning method of skin integrally molded sheet - Google Patents

Surface patterning method of skin integrally molded sheet

Info

Publication number
JPS63203183A
JPS63203183A JP62035461A JP3546187A JPS63203183A JP S63203183 A JPS63203183 A JP S63203183A JP 62035461 A JP62035461 A JP 62035461A JP 3546187 A JP3546187 A JP 3546187A JP S63203183 A JPS63203183 A JP S63203183A
Authority
JP
Japan
Prior art keywords
mold
unevenness
skin material
pattern
skin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP62035461A
Other languages
Japanese (ja)
Inventor
隆 杉浦
一郎 松浦
富美雄 宮内
豊晴 天勝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ikeda Corp
Original Assignee
Ikeda Bussan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ikeda Bussan Co Ltd filed Critical Ikeda Bussan Co Ltd
Priority to JP62035461A priority Critical patent/JPS63203183A/en
Priority to US07/200,802 priority patent/US4886630A/en
Priority to GB8819595A priority patent/GB2221864B/en
Priority to FR888810957A priority patent/FR2635513B1/en
Priority to DE3828260A priority patent/DE3828260A1/en
Publication of JPS63203183A publication Critical patent/JPS63203183A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/08Deep drawing or matched-mould forming, i.e. using mechanical means only
    • B29C51/082Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/30Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/08Deep drawing or matched-mould forming, i.e. using mechanical means only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/10Forming by pressure difference, e.g. vacuum

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、表皮一体成形シートを成形する際に、表皮
材の表面に凹凸模様を模様付けする方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for forming an uneven pattern on the surface of a skin material when molding a skin-integrated sheet.

(従来の技術) 表皮一体成形シートは、シートクッション、シートバッ
クを構成するパッドの成形時に表皮材を一体に張付ける
ことによって、面倒な液泡作業を省略し、シートの製造
上の合理化を図るものである。
(Prior art) Seats with integrally molded skins eliminate the troublesome foaming process and streamline the production of seats by attaching the skin material to the pads that make up the seat cushion and seat back. It is.

ところで、シートの表面に部分的に凹凸模様を何形する
場合は、一般には加熱プレス方法か、高周波ウエルダ方
法が採用されているが、これは一般に表皮材とパッドが
別体のタイプのものであり、例えば、特開昭60−16
0990号公報に示す技術がある。
By the way, in order to partially create uneven patterns on the surface of a sheet, a heat press method or a high frequency welding method is generally used, but this method generally involves a type in which the skin material and pad are separate parts. Yes, for example, JP-A-60-16
There is a technique disclosed in Japanese Patent No. 0990.

この種の模様を形成した表皮材を用いて表皮一体成形す
る場合11通常考えられることは、下型の型面に表皮材
の模様に対応する凹凸を刻設し、表皮材を該凹凸に位置
決めする方法であり、これによって、別体タイプと同様
な外観のシートを得られる。
When integrally molding the skin using a skin material with this type of pattern, what is usually considered is to carve unevenness corresponding to the pattern of the skin material on the mold surface of the lower mold, and position the skin material on the unevenness. By this method, a sheet with an appearance similar to that of a separate type can be obtained.

(発明が解決しようとする問題点) しかしながら、実際にはこの技術は発泡成形に先立ち、
表皮材に表面模様付は工程を加えなければならないので
、製造が面倒である。また、型面に対して精度良く位置
決めしなければ、型内の発泡圧力によってせっかくの凹
凸が潰れ、製品不良の原因となる。
(Problems to be solved by the invention) However, in reality, this technology
Adding a surface pattern to the skin material requires an additional process, which makes manufacturing complicated. Furthermore, if the mold surface is not precisely positioned, the foaming pressure within the mold will crush the unevenness, resulting in product defects.

したがって、セツティングに細心の注意を要するととら
に、セツティングを精度良くしたとしても型締時の引摺
り等によってずれる可能性が多いにあり、良好な成形は
期待し難いものとなる。
Therefore, careful attention must be paid to setting, and even if the setting is made with high precision, there is a high possibility that the setting will shift due to drag during mold clamping, making it difficult to expect good molding.

本発明は以上の問題点に鑑みてなされたもので、その目
的は、発泡成形型の型内で表皮材に凹凸模様を付形する
ことによって、予め表皮材に凹凸模様付けする工程を省
略でき、しかもずれなどのない表皮一体成形シートの表
面模様付−け方法を提供するものである。
The present invention has been made in view of the above-mentioned problems, and its purpose is to omit the step of previously forming an uneven pattern on the skin material by forming an uneven pattern on the skin material within the mold of a foam molding mold. Moreover, the present invention provides a method for patterning the surface of a sheet integrally formed with a skin without slippage.

(問題点を解決するための手段) 前記目的を達成するため、この発明は、下型の型面に表
皮材を敷設し、次いで上型を前記下型に係合し、両者の
間に形成されたキャビティ内にパッドを構成する発泡性
樹脂液を注入発泡さけてキャビティ内に充満させ、表皮
材を表面に一体化したシートを成形する方法において: 前記下型の型面の所定位置に表面模様を構成する凹凸を
刻設するとともに、前記上型の凹凸対向位置には該凹凸
に係合する凹凸を設けた加熱プレス用のボス部を突設し
、型締状態で前記表皮材を挟んで前記凹凸同士が係合す
ることにより、表皮材の表面に凹凸に応じた表面模様が
形成されるようにした点を要旨とづる。
(Means for Solving the Problems) In order to achieve the above object, the present invention lays a skin material on the mold surface of a lower mold, then engages an upper mold with the lower mold, and forms a material between the two. In a method of injecting a foamable resin liquid constituting a pad into a molded cavity, filling the cavity without foaming, and molding a sheet with an integrated skin material on the surface: In addition to carving the unevenness constituting the pattern, a boss portion for hot press provided with unevenness that engages with the unevenness is provided protrudingly at a position facing the unevenness of the upper mold, and the above skin material is sandwiched in the mold clamping state. The gist of the present invention is that a surface pattern corresponding to the irregularities is formed on the surface of the skin material by the engagement of the irregularities.

(作用) 型締した状態で自動的に表皮材の所定の位置に凹凸模様
が形成され、その状態で発泡成形がなされるので凹凸模
様がずれることがない。
(Function) When the mold is clamped, an uneven pattern is automatically formed at a predetermined position on the skin material, and since foam molding is performed in this state, the uneven pattern does not shift.

(実施例) 以下、この発明の一実施例を図面を用いて詳細に説明す
る。
(Example) Hereinafter, an example of the present invention will be described in detail using the drawings.

第1図はこの発明方法を適用した発泡成形型を示してい
る。
FIG. 1 shows a foam mold to which the method of this invention is applied.

図において、1はシートクッションの表面形状に応じて
概略船底形をした下型、2は該下型1の上面開口部に係
合する上型である。
In the figure, numeral 1 denotes a lower mold approximately shaped like a ship's bottom according to the surface shape of the seat cushion, and numeral 2 denotes an upper mold that engages with the upper opening of the lower mold 1.

下型1の型面の中央位置には表面模様形成用の凹凸3が
刻設されている。
In the center of the mold surface of the lower mold 1, an unevenness 3 for forming a surface pattern is carved.

これに対応して上型2の下型には加熱プレス用のボス部
4が出没可能に突設され、その下面には前記凹凸3に係
合する凹凸5が刻設されている。
Correspondingly, a boss portion 4 for hot pressing is provided on the lower mold of the upper mold 2 so as to be retractable and protrusive, and an unevenness 5 that engages with the unevenness 3 is carved on the lower surface of the boss portion 4 .

前記ボス部4は図示しない油圧シリンダ等によってキャ
ビティd内に胃降可能に保持されるものであって、その
内部には加熱用のヒータ6が内蔵され、下型1の型面に
敷設される表皮材7を加熱するようにしている。
The boss portion 4 is held removably within the cavity d by a hydraulic cylinder or the like (not shown), and a heater 6 for heating is built inside the boss portion 4, and is placed on the mold surface of the lower mold 1. The skin material 7 is heated.

表皮材7は例えば塩ビレザーの如き熱可塑性のシートの
裏面にワディングを衷打ちした、この優の成形に通常用
いられる人口皮革であって、加熱。
The skin material 7 is an artificial leather that is usually used for molding this product, and is made by sewing wadding on the back side of a thermoplastic sheet such as PVC leather, and is heated.

加圧によって、前記凹凸3.5の形状に応じた形状に付
形される。
By applying pressure, it is shaped into a shape corresponding to the shape of the unevenness 3.5.

次に、以上の構成の発泡成形型を用いた成形手順を説明
する。
Next, a molding procedure using the foam mold having the above configuration will be explained.

まず、上下型1.2が型開している状態で、表皮材7を
下型1の型面にセットし、次いで上型2を係合する。こ
れによって、前記表皮材7の端末は上下型1,2の周縁
にピンチされ、固定状態となる。
First, with the upper and lower molds 1.2 opened, the skin material 7 is set on the mold surface of the lower mold 1, and then the upper mold 2 is engaged. As a result, the ends of the skin material 7 are pinched to the peripheries of the upper and lower molds 1 and 2, and are in a fixed state.

次いで、ボス部4を突設させ、両凹凸3,5間に表皮材
7を挟んだ状態でヒータ6を加熱すると、表皮材7には
凹凸3,5の形状に沿った模様が形成される。
Next, when the boss portion 4 is protruded and the heater 6 is heated with the skin material 7 sandwiched between both the unevenness 3 and 5, a pattern that follows the shape of the unevenness 3 and 5 is formed on the skin material 7. .

次にヒータ6を切り、上下型1,2間に形成されたキャ
ピテイd内でウレタン原液などの発泡性樹脂液を発泡さ
せつつボス部4を上背させれば、発泡樹脂は形成された
凹凸模様の裏面に旧り込み、模様を定着させる。
Next, the heater 6 is turned off, and the foamed resin liquid such as urethane stock solution is foamed in the cavity d formed between the upper and lower molds 1 and 2 while the boss portion 4 is turned upward. Folds into the back side of the pattern and fixes the pattern.

その後上型2を取り外し、製品を脱型すれば、第2図に
示すごとく表皮材7の表面の所定位置に凹凸模様12を
形成し、かつ裏面にバッド14を一体化したシートクッ
ション10を得られるのである。
After that, the upper mold 2 is removed and the product is demolded to obtain a seat cushion 10 with an uneven pattern 12 formed at a predetermined position on the surface of the skin material 7 and a pad 14 integrated on the back surface as shown in FIG. It will be done.

なお、前記実施例ではボス部4をR降可能としているが
、小面積の場合には凹凸模様の裏面にパッドを一体化す
る必要らないので、この場合には、ボス部4を上型2の
下面に一体化し、発泡と同時に凹凸模様のみを形成して
し良い。
In the above embodiment, the boss part 4 can be lowered in the R direction, but in the case of a small area, it is not necessary to integrate the pad on the back surface of the uneven pattern. It may be integrated with the lower surface of the foam to form only the uneven pattern at the same time as foaming.

(発明の効果) 以上実施例によって訂細に説明したように、この発明の
方法によれば、表皮一体成形シートの成形と同時に表皮
材の表面に凹凸状の模様を何形できるので、従来の別工
程で凹凸を形成する方法に比べて工程が一工程でよく、
大幅4【省略ができる。
(Effects of the Invention) As explained in detail through the examples above, according to the method of the present invention, any number of uneven patterns can be formed on the surface of the skin material at the same time as forming the skin integrally molded sheet. Compared to the method of forming unevenness in separate steps, only one step is required.
Significantly 4 [Can be omitted.

また、この発明方法では、型締の後に凹凸を何形できる
ので、ずれなどが発生することがなく、精度良く成形で
き、歩留まりも大幅に向上する。
In addition, in the method of the present invention, unevenness can be formed in any shape after the mold is clamped, so that no misalignment occurs, the molding can be performed with high precision, and the yield is greatly improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明方法を適用した発泡成形型の断面図、第
2図は本発明によって得られたシートを示す一部断面斜
視図である。 1・・・下型、2・・・上型、3.5・・・凹凸、4・
・・ボス部、7・・・表皮材、10・・・シートクッシ
ョン、12・・・凹凸模様、14・・・パッド。 381図 第2図 手続ネ111正書      7 昭和62年6月90 部 Q:r許庁rA官黒Ffl 明m  yAl、事イ1の
表示                       
     [昭和62年特許願第35461号 2、発明の名称 表皮一体成形シートの表面模様付は方法3、補正をする
者 事件との関係   特許出願人 代表賃  池   1)  壽 4、代理人 」 5、補正命令の日付   自 発 補 正1補正の内容 (1)明細書第5頁第6行目の「下型」を「−」と訂正
する。 (2)明m’;a第5頁第7行目の「下面」の前にfス
部4の」を加入する。
FIG. 1 is a sectional view of a foam mold to which the method of the present invention is applied, and FIG. 2 is a partially sectional perspective view showing a sheet obtained by the present invention. 1...lower mold, 2...upper mold, 3.5...irregularity, 4.
...Boss portion, 7...Skin material, 10...Seat cushion, 12...Irregular pattern, 14...Pad. 381 Figure 2 Procedure Ne 111 Official Book 7 June 90, 1988 Part Q: r Administrative Office r A Official Black Ffl Akim yAl, Display of Matter A 1
[Patent Application No. 35461 of 1988 2, Name of the invention: Surface patterning of integrally molded sheet is method 3, Relationship with the case of the person making the amendment Representative fee of the patent applicant: Ike 1) Hisashi 4, Agent” 5. Date of amendment order Voluntary Amendment Contents of 1st amendment (1) "Lower type" in line 6 of page 5 of the specification is corrected to "-". (2) Add "of section 4" before "bottom surface" on page 5, line 7 of m'; a.

Claims (1)

【特許請求の範囲】[Claims] 下型の型面に表皮材を敷設し、次いで上型を前記下型に
係合し、両者の間に形成されたキャビティ内にパッドを
構成する発泡性樹脂液を注入発泡させてキャビティ内に
充満させ、表皮材を表面に一体化したシートを成形する
方法において:前記下型の型面の所定位置に表面模様を
構成する凹凸を刻設するとともに、前記上型の凹凸対向
位置には該凹凸に係合する凹凸を設けた加熱プレス用の
ボス部を突設し、型締状態で前記表皮材を挟んで前記凹
凸同士が係合することにより、表皮材の表面に凹凸に応
じた表面模様が形成されるようにしたことを特徴とする
表皮一体成形シートの表面模様付け方法。
A skin material is laid on the mold surface of the lower mold, and then the upper mold is engaged with the lower mold, and a foaming resin liquid constituting the pad is injected and foamed into the cavity formed between the two. In a method for forming a sheet with a skin material integrated on the surface thereof: unevenness constituting a surface pattern is carved at a predetermined position on the mold surface of the lower mold, and at a position opposite to the unevenness of the upper mold. By providing a protruding boss part for a hot press with an unevenness that engages with the unevenness, and by sandwiching the skin material and engaging the unevenness with each other in the mold clamping state, a surface corresponding to the unevenness is created on the surface of the skin material. A method for patterning the surface of a sheet integrally molded with a skin, characterized in that a pattern is formed.
JP62035461A 1987-02-20 1987-02-20 Surface patterning method of skin integrally molded sheet Pending JPS63203183A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP62035461A JPS63203183A (en) 1987-02-20 1987-02-20 Surface patterning method of skin integrally molded sheet
US07/200,802 US4886630A (en) 1987-02-20 1988-05-26 Method of producing skin-covered pad for seat
GB8819595A GB2221864B (en) 1987-02-20 1988-08-17 Method of producing skin-covered pad for seat
FR888810957A FR2635513B1 (en) 1987-02-20 1988-08-17 METHOD AND DEVICE FOR PRODUCING CUSHIONS COVERED WITH A COVER AND FOR FITTING A SEAT
DE3828260A DE3828260A1 (en) 1987-02-20 1988-08-19 METHOD FOR PRODUCING A PILLOW COVERED FOR AN SEAT WITH AN OUTER LAYER

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62035461A JPS63203183A (en) 1987-02-20 1987-02-20 Surface patterning method of skin integrally molded sheet

Publications (1)

Publication Number Publication Date
JPS63203183A true JPS63203183A (en) 1988-08-23

Family

ID=12442424

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62035461A Pending JPS63203183A (en) 1987-02-20 1987-02-20 Surface patterning method of skin integrally molded sheet

Country Status (5)

Country Link
US (1) US4886630A (en)
JP (1) JPS63203183A (en)
DE (1) DE3828260A1 (en)
FR (1) FR2635513B1 (en)
GB (1) GB2221864B (en)

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JPS62172019U (en) * 1986-04-21 1987-10-31
JPS62257825A (en) * 1986-05-02 1987-11-10 Toyota Auto Body Co Ltd Molding method of sheet material
DE3622971A1 (en) * 1986-07-09 1988-01-21 Bayer Ag METHOD AND DEVICE FOR PRODUCING FOAMED UPHOLSTERY WITH A TEXTILE COVER, ESPECIALLY SEAT UPHOLSTERY FOR MOTOR VEHICLES
IT1195191B (en) * 1986-10-06 1988-10-12 Sicam Soc Italiana Cuscini A M PROCEDURE FOR THE MANUFACTURE OF A PADDED ELEMENT IN PARTICULAR A SEAT CUSHION

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GB2221864B (en) 1992-04-29
GB2221864A (en) 1990-02-21
GB8819595D0 (en) 1988-09-21
US4886630A (en) 1989-12-12
DE3828260A1 (en) 1990-02-22
FR2635513B1 (en) 1990-11-30
FR2635513A1 (en) 1990-02-23

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