JPS63196647A - Resin composition for artificial marble - Google Patents

Resin composition for artificial marble

Info

Publication number
JPS63196647A
JPS63196647A JP2814387A JP2814387A JPS63196647A JP S63196647 A JPS63196647 A JP S63196647A JP 2814387 A JP2814387 A JP 2814387A JP 2814387 A JP2814387 A JP 2814387A JP S63196647 A JPS63196647 A JP S63196647A
Authority
JP
Japan
Prior art keywords
aluminum hydroxide
resin composition
treated
resin
artificial marble
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2814387A
Other languages
Japanese (ja)
Other versions
JPH0368059B2 (en
Inventor
Yukio Oda
幸男 小田
Mikito Kitayama
幹人 北山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Denko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Denko KK filed Critical Showa Denko KK
Priority to JP2814387A priority Critical patent/JPS63196647A/en
Publication of JPS63196647A publication Critical patent/JPS63196647A/en
Publication of JPH0368059B2 publication Critical patent/JPH0368059B2/ja
Granted legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Polymerisation Methods In General (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

PURPOSE:To make it possible to reduce coloration of a molding and to control retardation of a gelling time, by using aluminum hydroxide surface-treated with a specified silicone compound as a filler. CONSTITUTION:This resin composition for producing artificial marble is prepared by filling an unsaturated polyester resin or an acrylic resin with aluminum hydroxide surface-treated with 0.1-5pts.wt., per 100pts.wt. aluminum hydroxide, silicone compound of formula I, wherein m is 5-10, n is 0.3-0.7, and R is CH3, C2H5, C3H7 or C2H4OCH3.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、水酸化アルミニウムを不飽和ポリエステル樹
脂、アクリル樹脂等に充填して得られるオニックス調、
マーブル調等の人造大埋石製造用の樹脂組成物に関する
Detailed Description of the Invention (Industrial Field of Application) The present invention relates to onyx-like resins obtained by filling aluminum hydroxide into unsaturated polyester resins, acrylic resins, etc.
This invention relates to a resin composition for manufacturing large artificial stones such as marble-like stones.

(従来の技術) 水酸化アルミニウムを不飽和ポリエステル樹脂やアクリ
ル樹脂に充填し、オニックス調、マーブル調の成形体を
得ることはよく知られている。
(Prior Art) It is well known to fill an unsaturated polyester resin or acrylic resin with aluminum hydroxide to obtain an onyx-like or marble-like molded product.

最近、成形体の強度、表面平滑性、耐煮沸特性、及び被
−スト状態におけるブイラーの沈降を改良する目的でフ
ィラーとして粒径の細かい水酸化アルミニウムが使用さ
れるようになってきた。
Recently, fine-grained aluminum hydroxide has been used as a filler for the purpose of improving the strength, surface smoothness, boiling resistance, and settling of broilers in molded products.

”! タ、BMC(ハルクモールディングコンパウント
)及ヒ、SMC(シートモールディングコンパウンド)
のプレス成形によって成形体を得るにあたってはプレス
時の樹脂とフィラーの分離を防ぐためにもフィラーとし
て粒径の細かい水酸化アルミニウムを用いることが有利
である。
”! BMC (Hulk Molding Compound) and SMC (Sheet Molding Compound)
When obtaining a molded body by press molding, it is advantageous to use aluminum hydroxide with a fine particle size as a filler in order to prevent separation of the resin and filler during pressing.

しかし、粒径の細かい、すなわち、比表面積の大きい水
酸化アルミニウムを樹脂フィラーとじて用いた場合、フ
ィラーの樹脂への分散不良や、樹脂ペースト粘度が高い
という問題があり、フィラーの高充填が困難になること
は避けられない。
However, when aluminum hydroxide with a fine particle size, that is, a large specific surface area, is used as a resin filler, there are problems with poor dispersion of the filler into the resin and high resin paste viscosity, making it difficult to fill the filler to a high level. It is inevitable that it will become.

これを解決するため、従来、水酸化アルミニウムをステ
アリン酸などの脂肪酸やビニルシラン、アミノシラン、
エポキシシラン、アクリルシランなどのカップリング剤
によって表面処理を行なってきた。
To solve this problem, aluminum hydroxide has traditionally been replaced with fatty acids such as stearic acid, vinylsilane, aminosilane, etc.
Surface treatment has been performed using coupling agents such as epoxy silane and acrylic silane.

(発明が解決しようとする問題点) 水酸化アルミニウムをステアリン酸などの脂肪酸やアク
リルシランなどのシランカップリング剤によって表面処
理することにより、分散不良、高粘度といった問題は解
決される。しかしこれらの薬剤処理によシ成形体が着色
するので、人造大理石のように色合いを重視する用途に
は上記の薬剤で処理した水酸化アルミニウムは不向であ
った。
(Problems to be Solved by the Invention) Problems such as poor dispersion and high viscosity can be solved by surface treating aluminum hydroxide with a fatty acid such as stearic acid or a silane coupling agent such as acrylic silane. However, since the molded product becomes colored when treated with these chemicals, aluminum hydroxide treated with the above chemicals is not suitable for applications where color is important, such as artificial marble.

また、比表面積の大きな水酸化アルミニウムをフィラー
とした不飽和ポリエステル樹脂組成物は、水酸化アルミ
ニウムの表面に、硬化促進剤として用いられるナフテン
酸コバルト等の油溶性酸化触媒がドラッグされるのでケ
゛ル化タイムが遅延し、生産性が低下し、さらに成形体
が黄色味を苓びるなどの問題があり前記のステアリン酸
などの脂肪酸やアクリルシランなどのシランカップリン
グ剤による表面処理では、上記の問題を解決することは
できない。
In addition, unsaturated polyester resin compositions containing aluminum hydroxide, which has a large specific surface area, as a filler are difficult to calcify because an oil-soluble oxidation catalyst such as cobalt naphthenate, which is used as a curing accelerator, is dragged onto the surface of the aluminum hydroxide. There are problems such as time delays, reduced productivity, and yellowing of the molded product. Surface treatment with fatty acids such as stearic acid or silane coupling agents such as acrylic silane does not solve the above problems. It cannot be solved.

(問題点を解決するだめの手段) 発明者は上記の問題点を解決すべく鋭意検討を重ねた結
果、成形体の着色が少なく、かつ、グル化タイム遅延の
抑制に対し、効果のある表面処理剤を見出して、本発明
を完成した。
(Means for Solving the Problems) As a result of intensive studies to solve the above problems, the inventors have developed a surface that is less colored in the molded product and is effective in suppressing the delay in gluing time. The present invention was completed by discovering a processing agent.

すなわち、本発明は下記の一般式(1)で示されるシリ
コーン化合物(水酸化アルミニウム100重量部に対し
)01〜5重量部で表面処理した水酸化アルミニウムを
不飽和ポリエステル樹脂、アクリル樹脂に充填して得ら
れる人造大理石製造用樹脂組成物を提供するにある。
That is, the present invention involves filling an unsaturated polyester resin or acrylic resin with aluminum hydroxide that has been surface-treated with 01 to 5 parts by weight of a silicone compound represented by the following general formula (1) (based on 100 parts by weight of aluminum hydroxide). To provide a resin composition for producing artificial marble obtained by

ここで、m = 5〜10の整数、 n=03〜07、 Rは、CH3,C2H5,C3H7又はC2H40CH
3を示す。
Here, m = an integer of 5 to 10, n = 03 to 07, R is CH3, C2H5, C3H7 or C2H40CH
3 is shown.

ここにおいて、水酸化アルミニウムは例えばバイヤー法
により製造されるAt20 、・3H20ないしはA?
(OH)3なる化学式で表わされるものであり、必要に
よって回転ボールミル、振動ボールミル、ビーズミル、
ローラーミルなどの粉砕手段によって粒径を細かくして
使用される。そして水酸化アルミニウムの光電白色度針
により測定された白色度が92以上であることが望まし
い。
Here, the aluminum hydroxide is, for example, At20, .3H20 or A? produced by the Bayer process.
It is expressed by the chemical formula (OH)3, and can be processed using a rotary ball mill, vibrating ball mill, bead mill,
It is used after making the particle size finer using a crushing means such as a roller mill. It is desirable that the whiteness of aluminum hydroxide as measured by a photoelectric whiteness needle is 92 or more.

一般式(1)で示されるシリコーン化合物は、水酸化ア
ルミニウム100重量部に対して0.1〜5重量部で表
面処理することが必要である。0.1重量部以下では、
効果を発揮せず、また、5重量部以上で表面処理しても
それ以上の効果は期待できず、コストアンプになるだけ
なので上限を5重量%とする。
The silicone compound represented by the general formula (1) needs to be surface-treated in an amount of 0.1 to 5 parts by weight per 100 parts by weight of aluminum hydroxide. At 0.1 part by weight or less,
The upper limit is set at 5% by weight because it does not exhibit any effect, and even if the surface is treated with 5 parts by weight or more, no further effect can be expected and it only increases the cost.

水酸化アルミニウムに対するシリコーン化合物の表面処
理は、ヘンシェルミキサー、■ブレンダー等でフィラー
を強制攪拌しているところに直接又は溶媒に希釈して添
加するか、もしくはフィラーを水に分散させ、スラリー
状態になったところに、シラン水溶液を添加した後、フ
ィラーを分離・乾燥する等の方法で行なう。
For surface treatment of aluminum hydroxide, silicone compounds can be added directly or diluted in a solvent to the area where the filler is being forcibly stirred using a Henschel mixer, blender, etc., or the filler can be dispersed in water to form a slurry. This is done by adding an aqueous silane solution to the filler, followed by separating and drying the filler.

その後加熱処理を行ない、シリコーン化合物と水酸化ア
ルミニウムを反応させるが、その処理温度は100〜1
50℃が望ましく、処理時間は、1時間以上が望ましい
After that, heat treatment is performed to react the silicone compound and aluminum hydroxide, but the treatment temperature is 100 to 1
The temperature is preferably 50°C, and the treatment time is preferably 1 hour or more.

本発明に用いられる樹脂としては過酸化物硬化触媒によ
って硬化する樹脂、例えば、不飽和ポリエステル樹脂、
アクリル系樹脂(例えばメチルメタアクリレート)など
がある。これらの樹脂は無色透明であり、その屈折率が
水酸化アルミニウムの屈折率1.57に近いことが望ま
しい。
The resins used in the present invention include resins that are cured by a peroxide curing catalyst, such as unsaturated polyester resins,
Examples include acrylic resins (for example, methyl methacrylate). These resins are colorless and transparent, and their refractive index is desirably close to the refractive index of aluminum hydroxide, 1.57.

一般式(1)で示されるシリコーン化合物に、ビニル基
、メタクリル基、エポキシ基、アミン基などを持ったシ
ランカップリング剤を併用することによって、樹脂との
反応性を付与することも可能である。この場合、一般式
(1)で示されるシリコーン化合物とシランカツプリン
グ剤は、縮合反応を起こすので、その結合は強固である
It is also possible to impart reactivity with resins by using together a silane coupling agent having a vinyl group, methacrylic group, epoxy group, amine group, etc. to the silicone compound represented by general formula (1). . In this case, the silicone compound represented by the general formula (1) and the silane coupling agent undergo a condensation reaction, so that the bond is strong.

(作用) 一般式(1)で示されるシリコーン化合物で表面処理し
た水酸化アルミニウムを充填した樹脂組成物が着色が少
なく、また、ゲル化タイムの遅延が抑$11されるのは
、次のように考えられる。
(Function) The reason why the resin composition filled with aluminum hydroxide whose surface is treated with the silicone compound represented by the general formula (1) is less colored and the delay in gelation time is suppressed is as follows. It can be considered.

一般式(1)で示されるシリコーン化合物は、加水分解
により1分子中に数多くのシラノールを有するので、脱
水縮合反応により水酸化アルミニウムの表面を網目状に
覆い、水酸化アルミニウムの水酸基が表面に出て来るの
を阻止するため、硬化促進剤のドラッグが少なくなる。
The silicone compound represented by the general formula (1) has a large number of silanols in one molecule due to hydrolysis, so the dehydration condensation reaction covers the surface of aluminum hydroxide in a mesh pattern, and the hydroxyl groups of aluminum hydroxide are exposed to the surface. This reduces the drag of the curing accelerator.

(実施例及び比較例) 不飽和ポリエステル樹脂”    100重量部硬化触
媒(55%MEKPO)        1 −硬化促
進剤(6%ナフテン酸コパル))0.151水酸化アル
ミニウム*2    1501*l 昭和高分子■製す
ゴラック ・2 昭和電工■製・・イジライト0(平均粒径8μ。
(Examples and Comparative Examples) Unsaturated polyester resin 100 parts by weight Curing catalyst (55% MEKPO) 1 - Curing accelerator (6% copal naphthenate)) 0.151 Aluminum hydroxide *2 1501*l Showa Kobunshi ■ Manufactured by GORAK 2 manufactured by Showa Denko ■ Igilite 0 (average particle size 8μ).

BET比表面積3.3 m2/ 9 )上記成分を用い
て、樹脂組成物を作成し、本発明を評価した。
BET specific surface area: 3.3 m2/9) A resin composition was prepared using the above components, and the present invention was evaluated.

水酸化アルミニウムの表面処理は、次の方法で行なった
。エタノール:水:表面処理剤=67.5ニア、5:2
5の混合液を作成し、ヘンシェルミキサー中に水酸化ア
ルミニウム所定量を入れ均一に攪拌しながら、低温合液
を表面処理剤A又はBをローディング量が1%になるよ
うに分液ロートを用いて5分間にわたって滴下した。滴
下終了後、さらに10分間均一に攪拌し、トレイに移し
て130〜150℃で1時間加熱処理を行なった。
The surface treatment of aluminum hydroxide was carried out by the following method. Ethanol: water: surface treatment agent = 67.5 nia, 5:2
Create a mixed solution in step 5, add a predetermined amount of aluminum hydroxide into a Henschel mixer, and while stirring uniformly, add surface treatment agent A or B to the low-temperature mixture using a separatory funnel so that the loading amount is 1%. The mixture was added dropwise over a period of 5 minutes. After the dropwise addition was completed, the mixture was stirred uniformly for another 10 minutes, transferred to a tray, and heated at 130 to 150°C for 1 hour.

この水酸化アルミニウムを用い、上記の配合の樹脂組成
物を作成し、粘度及びグル化タイムを測定した。また、
この組成物を室温硬化させた後、50℃で3時間加熱硬
化させた硬化物(3インチφ×15朋厚)の色調を、ス
ガ試験機■製カラーテスター5M−4−CHで測定し、
ハンター色度座標Labで表わした。ハンター色度座標
は(L、a、b )で表示でれ軸りは明度を示し、a、
bIriそれぞれみどり及び黄色みを表わす旬覚色度指
数で■側とC)91!1でべゎさrしる。
Using this aluminum hydroxide, a resin composition having the above formulation was prepared, and its viscosity and gluing time were measured. Also,
After curing this composition at room temperature, the color tone of the cured product (3 inches φ x 15 mm thick) heated and cured at 50 ° C. for 3 hours was measured using Color Tester 5M-4-CH manufactured by Suga Test Instruments ■.
Expressed in Hunter chromaticity coordinates Lab. Hunter chromaticity coordinates are expressed as (L, a, b), and the axis indicates lightness, a,
bIri is the color index representing green and yellow, respectively, and is marked on the ■ side and C) 91!1.

第  1  表 なお表面処理剤A(実h’tu例)、B(比較例)は、
以下のものを使用した。
Table 1 Surface treatment agents A (actual example) and B (comparative example) are as follows:
The following were used.

表面処理i++A: CH3 (発明の効果) 第1表から明らかなように、従来から使用されているカ
ップリング剤(例えば表面処理剤B)により表面処理し
た水酸化アルミニウムを充填した樹脂組成物では、グル
化タイムの遅延や硬化物の着色に対して何ら改善の効果
がないのに対し、本発明による樹脂組成物はケ9ル化タ
イムが短かく、また硬化物の着色(黄色味)が少なくな
っており、人造大理石製造用の樹脂組成物としてきわめ
てすぐれている。
Surface treatment i++A: CH3 (Effect of the invention) As is clear from Table 1, in the resin composition filled with aluminum hydroxide that has been surface treated with a conventionally used coupling agent (for example, surface treatment agent B), In contrast, the resin composition according to the present invention has a short gluing time and little coloring (yellowness) of the cured product, whereas the resin composition of the present invention has a short gluing time and little coloring (yellowness) of the cured product. This makes it an excellent resin composition for producing artificial marble.

Claims (1)

【特許請求の範囲】 1、水酸化アルミニウム100重量部に対して0.1〜
5重量部の一般式: ▲数式、化学式、表等があります▼ (ただしm=5〜10、n=0.3〜0.7、RはCH
_3、C_2H_5、C_3H_7、またはC_2H_
4OCH_3を示す。) で示されるシリコーン化合物で表面処理した水酸化アル
ミニウムを、不飽和ポリエステル樹脂またはアクリル樹
脂に充填したことを特徴とする人造大理石製造用樹脂組
成物。
[Claims] 1. 0.1 to 100 parts by weight of aluminum hydroxide
General formula for 5 parts by weight: ▲There are mathematical formulas, chemical formulas, tables, etc.▼ (However, m = 5 to 10, n = 0.3 to 0.7, R is CH
_3, C_2H_5, C_3H_7, or C_2H_
4OCH_3 is shown. 1.) A resin composition for producing artificial marble, characterized in that an unsaturated polyester resin or an acrylic resin is filled with aluminum hydroxide whose surface has been treated with a silicone compound represented by the following.
JP2814387A 1987-02-12 1987-02-12 Resin composition for artificial marble Granted JPS63196647A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2814387A JPS63196647A (en) 1987-02-12 1987-02-12 Resin composition for artificial marble

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2814387A JPS63196647A (en) 1987-02-12 1987-02-12 Resin composition for artificial marble

Publications (2)

Publication Number Publication Date
JPS63196647A true JPS63196647A (en) 1988-08-15
JPH0368059B2 JPH0368059B2 (en) 1991-10-25

Family

ID=12240544

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2814387A Granted JPS63196647A (en) 1987-02-12 1987-02-12 Resin composition for artificial marble

Country Status (1)

Country Link
JP (1) JPS63196647A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2306964A (en) * 1995-11-06 1997-05-14 Inax Corp Acrylic resin composition for molding artificial marble articles
JP2001064062A (en) * 1999-08-26 2001-03-13 Matsushita Electric Works Ltd Composition of artificial marble

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53115768A (en) * 1977-03-22 1978-10-09 Mitsubishi Rayon Co Ltd Preparation of marblelike cured material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53115768A (en) * 1977-03-22 1978-10-09 Mitsubishi Rayon Co Ltd Preparation of marblelike cured material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2306964A (en) * 1995-11-06 1997-05-14 Inax Corp Acrylic resin composition for molding artificial marble articles
GB2306964B (en) * 1995-11-06 1999-10-20 Inax Corp Acrylic resin compound for artificial marble and method of molding acrylic artificial marble article
JP2001064062A (en) * 1999-08-26 2001-03-13 Matsushita Electric Works Ltd Composition of artificial marble

Also Published As

Publication number Publication date
JPH0368059B2 (en) 1991-10-25

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