JPS63189221A - Method for controlling temperature of injection molder - Google Patents
Method for controlling temperature of injection molderInfo
- Publication number
- JPS63189221A JPS63189221A JP2272187A JP2272187A JPS63189221A JP S63189221 A JPS63189221 A JP S63189221A JP 2272187 A JP2272187 A JP 2272187A JP 2272187 A JP2272187 A JP 2272187A JP S63189221 A JPS63189221 A JP S63189221A
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- time
- proportional
- output
- temperature controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000002347 injection Methods 0.000 title 1
- 239000007924 injection Substances 0.000 title 1
- 238000001746 injection moulding Methods 0.000 claims description 5
- 230000005856 abnormality Effects 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims 1
- 230000002159 abnormal effect Effects 0.000 abstract description 5
- 238000013021 overheating Methods 0.000 abstract description 3
- 206010016173 Fall Diseases 0.000 abstract 1
- 238000001514 detection method Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は射出成形機のヒータ一温度をコントロールする
場合の温度制御方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a temperature control method for controlling the temperature of a heater in an injection molding machine.
従来の技術
近年、射出成形機は自動化が進み、加熱シリンダーや金
型の温度は自動調節されている中で、ヒーター関係のト
ラブル発見のために特別の配慮を行うようになってきて
いる。Conventional Technology In recent years, injection molding machines have become more automated, and the temperature of the heating cylinder and mold is automatically adjusted, so special consideration has been taken to detect heater-related problems.
以下、図面を参照しながら、上述した従来の射出成形機
の温度制御方法の一例について説明する。Hereinafter, an example of a temperature control method for the conventional injection molding machine described above will be described with reference to the drawings.
第1図、第2図はそれぞれ一般に用いられる縦軸を温度
、横軸を時間とした温度調節器の比例動作状態図および
ヒーターの温度変化図である。第1図は設定値1に対し
、温度変化2が比例帯域3にある時、その変化と設定値
の差によって制御出力4のオン(ON)、オフ(OFF
)が、比例周期6を中心に時分割比例される状態を示す
。また、その時の温度変化の状態を第2図に示す。FIGS. 1 and 2 are a proportional operation state diagram of a temperature controller and a temperature change diagram of a heater, respectively, which are generally used, with the vertical axis representing temperature and the horizontal axis representing time. Figure 1 shows that when temperature change 2 is in proportional band 3 with respect to set value 1, control output 4 is turned on or off depending on the difference between that change and the set value.
) shows a state in which time-division proportioning is performed around proportional period 6. Moreover, the state of temperature change at that time is shown in FIG.
電源投入後、設定温度1に達した後、成形機は起動可能
となり、温度調節器の比例動作に応じて温度制御が行わ
れることがわかる。It can be seen that after the power is turned on and the temperature reaches the set temperature 1, the molding machine can be started, and the temperature is controlled according to the proportional operation of the temperature regulator.
発明が解決しようとする問題点
このような比例動作のみに頼る温度制御においては、熱
電対や測温抵抗体のような感温部のセンサーが金型から
外れた場合や、金型ヒーターが断線した場合の保護のた
め、従来から、センサー脱落による異常過熱防止のだめ
の別の温度調節系統を併用したり、また、ヒーターの断
線警報器を備えてトラブル対策を行うことが試みられて
きた。Problems to be Solved by the Invention Temperature control that relies solely on proportional action can occur when a temperature sensor such as a thermocouple or resistance temperature detector comes off the mold, or when the mold heater is disconnected. To protect against this, attempts have been made to use a separate temperature control system to prevent abnormal overheating due to the sensor falling off, and to install heater disconnection alarms to prevent trouble.
しかし、システムを複雑化して対応することは、金型構
造、制御スペースおよび設備コストの面で多くの制限を
受けることとなる。However, complicating the system is subject to many limitations in terms of mold structure, control space, and equipment cost.
そこで本発明は、新たな温度制御機器による手段を付加
することなく、シーケンスソフトウェアの処置により温
度制御の機能を発揮させる制御方法を提供するものであ
る。Therefore, the present invention provides a control method that performs the temperature control function by using sequence software without adding a new temperature control device.
問題点を解決するための手段
そして上記問題点を解決する本発明の技術的手段は、比
例動作の温度調節器出力4のON、OFF時間を管理す
るものである。A means for solving the problem and a technical means of the present invention for solving the above problem is to manage the ON/OFF time of the proportional temperature controller output 4.
作用 第1図及び第2図を参照して本発明の詳細な説明する。action The present invention will be described in detail with reference to FIGS. 1 and 2.
比例周期6以上に設定したタイマーを2個有し、成形機
起動待機時間6を経過した後に、温度調節器出力4のO
N時間が設定時間を超えた場合はセンサー脱落等による
異常過熱7を意味し、一方、温度調節器出力4のOFF
時間が設定時間を超えた場合はヒーター断線等による異
常低温8を検知すること、すなわち、比例帯域3から外
れたことを検出することが可能になる。It has two timers set to a proportional cycle of 6 or more, and after the molding machine startup standby time of 6 has elapsed, the temperature controller output 4 is set to O.
If N time exceeds the set time, it means abnormal overheating 7 due to sensor falling off, etc., and on the other hand, temperature controller output 4 is turned OFF.
If the time exceeds the set time, it becomes possible to detect an abnormal low temperature 8 due to heater disconnection or the like, that is, to detect a deviation from the proportional band 3.
実施例
以下、本発明の一実施例を添付図面にもとづいて説明す
る。Embodiment Hereinafter, one embodiment of the present invention will be described based on the accompanying drawings.
第3図は上述の作用をシーケンス図で示したもので、温
度調節器出力4のON、OFFの比例周期6以上に設定
したそれぞれのタイマーがタイムアンプすれば高温、低
温の異常7,8を警報する。Figure 3 shows the above-mentioned action in a sequence diagram. If each timer set to a proportional period of 6 or more for ON and OFF of the temperature controller output 4 is time-amplified, high temperature and low temperature abnormalities 7 and 8 will be detected. Alert.
これらの回路は例えば成形機制御用のシーケンスコント
ローラーで実現することができる。シーケンスコントロ
ーラーでは警報後の成形機への稼動処置も簡単に付加す
ることが可能である。These circuits can be realized, for example, by a sequence controller for controlling a molding machine. With the sequence controller, it is possible to easily add operation measures to the molding machine after an alarm.
発明の効果
以上のように本発明は、温度調節器出力の比例周期を時
間管理することにより、成形機金型の温度制御の種々の
要件を満たし単純化することができるものであり、その
実用上の価値は犬なるものがある。Effects of the Invention As described above, the present invention satisfies and simplifies various requirements for temperature control of a molding machine mold by time-managing the proportional cycle of the temperature controller output, and is useful for its practical use. The higher value is a dog.
第1図および第2図は温度制御の比例動作および温度変
化を示す図、第3図は本発明の一実施例を表わす温度調
節器出力制御用シーケンス図である。1 and 2 are diagrams showing the proportional operation and temperature change of temperature control, and FIG. 3 is a sequence diagram for temperature regulator output control representing one embodiment of the present invention.
Claims (2)
により金型等の温度異常を検出する射出成形機の温度制
御方法。(1) A temperature control method for an injection molding machine that detects temperature abnormalities in a mold, etc. by monitoring the output state of a proportional action temperature controller.
請求の範囲第1項記載の射出成形機の温度制御方法。(2) A temperature control method for an injection molding machine according to claim 1, wherein the on/off time of the temperature regulator output is monitored.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2272187A JPS63189221A (en) | 1987-02-03 | 1987-02-03 | Method for controlling temperature of injection molder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2272187A JPS63189221A (en) | 1987-02-03 | 1987-02-03 | Method for controlling temperature of injection molder |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63189221A true JPS63189221A (en) | 1988-08-04 |
Family
ID=12090646
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2272187A Pending JPS63189221A (en) | 1987-02-03 | 1987-02-03 | Method for controlling temperature of injection molder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63189221A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7300705B2 (en) | 2003-06-23 | 2007-11-27 | Weyerhaeuser Company | Methods for esterifying hydroxyl groups in wood |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4993080A (en) * | 1973-01-05 | 1974-09-04 |
-
1987
- 1987-02-03 JP JP2272187A patent/JPS63189221A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4993080A (en) * | 1973-01-05 | 1974-09-04 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7300705B2 (en) | 2003-06-23 | 2007-11-27 | Weyerhaeuser Company | Methods for esterifying hydroxyl groups in wood |
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