JPS6317430B2 - - Google Patents
Info
- Publication number
- JPS6317430B2 JPS6317430B2 JP59198309A JP19830984A JPS6317430B2 JP S6317430 B2 JPS6317430 B2 JP S6317430B2 JP 59198309 A JP59198309 A JP 59198309A JP 19830984 A JP19830984 A JP 19830984A JP S6317430 B2 JPS6317430 B2 JP S6317430B2
- Authority
- JP
- Japan
- Prior art keywords
- seaweed
- drying
- rotary disk
- kneading
- rotary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 241001474374 Blennius Species 0.000 claims description 38
- 238000001035 drying Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 238000009423 ventilation Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 2
- 238000004898 kneading Methods 0.000 description 13
- 239000004809 Teflon Substances 0.000 description 6
- 229920006362 Teflon® Polymers 0.000 description 6
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 235000012041 food component Nutrition 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Edible Seaweed (AREA)
Description
(イ) 産業上の利用分野
本発明は、海苔の乾燥方法およびそれを実施す
る装置に関する。
(ロ) 従来の技術および問題点
一般に、海苔は、その大部分が板海苔に製造さ
れ、消費されている。この板海苔の製造にあたつ
ては、海苔を細断したのち、それを抄製するまで
の間、大量の水を使用し、そのため海苔の細断面
から栄養成分の流失がかなりあり、海苔を劣化さ
せていた。また最近、バラ乾燥品、真空凍結乾燥
品が見られるが、葉体そのままの乾燥であるた
め、形状が大きく、焙焼が困難であつたり、コス
トが高くなる欠点があつた。
(ハ) 問題点を解決するための手段
本発明は、これらの欠点を解消した海苔の乾燥
方法ならびにそれを実施するための装置を提供し
ようとするもので、その特徴は、海苔を乾燥する
にあたり、海苔の水分が70%から45%になる過程
において、海苔を挾んでこする操作を行うことを
特徴とする海苔の乾燥方法、および通気性をもつ
多孔回転盤と、該回転盤上に偏心して配設された
回転羽根を備え、上記回転盤に下から送風するた
めの送風装置を設け、回転羽根の下端面と多孔回
転盤との間で、海苔を挾んでこする操作を行なう
ようにしたことを特徴とする海苔の乾燥装置にあ
る。
本発明の乾燥方法においては、まず摘採した海
苔葉体を真水又は塩水(1〜3%溶液)で洗い、
直ちに遠心脱水するか、あるいは水洗をせずにそ
のまま遠心脱水する。こうして、水分約75〜85%
の脱水した海苔葉体を得る。
これを乾燥工程にかけ水分約30%まで通風乾燥
させる。この乾燥工程中、水分を約70%から約45
%にまで減少させる過程において、海苔を挾んで
こする操作を行なう。
海苔を挾んでこする操作、いわゆる揉み込み
は、もみ手と揉捻面を逆方向に動かしたり、もみ
手あるいは揉捻面を動かして、その操作を行な
う。
第1図に示すものは、上記通風乾燥と揉み込み
を行なうのに適する乾燥、揉み込み装置を示す。
図中、1は回転羽根であり、これは2枚のテフ
ロン板2,2を回転軸3に取付けたものである。
回転軸3はテフロン板2,2にかゝる上方向への
力によつて一定の距離上下動できる構造になつて
いる。またテフロン板2,2の下面2′は、第2
図に示すように後述する多孔回転盤に対して例え
ば30〜60゜に形成され、テフロン板の厚さは例え
ば3〜10mmである。
4は通気性をもつ多孔回転盤であり、50〜100
メツシユのステンレス製の網5を枠6に張設して
なるもので、その中央にモーター7の回転軸8は
取付けてある。
9は多孔回転盤4の下面に設けられた風箱であ
り、乾燥空気の入口10をもち、その内部に整流
板11を備えたものである。
また、上記回転羽根1の軸3は、モーター7の
回転軸8に対して、偏心して配置されている。
いま、上記の脱水した海苔の一定量を網5の上
に供給し、もみ手となる回転羽根2を時計方向に
回転させながら、揉捻面となる多孔回転盤4をモ
ーター7によつて反対方向に回転させる。同時
に、入口10より乾燥空気を送入し、整流板11
によつて整流された空気を網5の下面から送入す
る。
網上の海苔は、通風によつて乾燥されながら、
揉みこまれる。すなわち、網上にある海苔は回転
羽根の下面と網の上面との間に挾まれ、こすられ
る。こうして、海苔はバラバラになり、幾分カー
ルされながら収縮乾燥される。
(ニ) 実施例 1
図示の装置で回転羽根として4mm厚のテフロン
板を使用し、多孔回転盤は60meshの篩を使用し
た。また判定基準は試料を2cm角に切断し、収縮
後4mm角の篩を90重量%以上通過したものを良好
とした。乾物換算10g量の愛知県産生海苔を試料
とした。上記試料を表―1の水分にまで、予め乾
燥したのち、図示の装置に投入し、通風しなが
ら、揉み込みを行つた。以下2例について示す。
(1) 雰囲気 28℃、湿度60%
羽根の回転数 300回/分
篩 〃 100回/分
羽根と篩との間隔 1mm
上記の条件で表―1の水分から揉み込みを開
始して最終水分30%まで乾燥した結果、揉み込
み開始水分70%以上が良好であつた。
(2) 雰囲気 28℃、湿度60%
羽根の回転数 300回/分
篩 〃 100回/分
羽根と篩との間隔 1mm
上記の条件で水分80%の海苔を表―2の水分
まで揉み込み終了させて羽根を上げて、多孔性
円盤に乾燥空気を送つて30%まで乾燥した結果
揉み込み終了水分45%以下で良好であつた。
(a) Industrial Application Field The present invention relates to a method of drying seaweed and an apparatus for carrying out the method. (b) Conventional techniques and problems In general, most of seaweed is produced into sheets of seaweed and consumed. In producing this sheet nori, a large amount of water is used from the time the seaweed is shredded to the time it is made into paper.As a result, a considerable amount of nutritional components are washed away from the thin sections of the seaweed. It was deteriorating. In addition, recently, bulk dried products and vacuum freeze-dried products have been seen, but because the leaves are dried as they are, they have the disadvantage of being large in shape, making roasting difficult, and increasing costs. (c) Means for solving the problems The present invention aims to provide a method for drying seaweed that eliminates these drawbacks, as well as an apparatus for carrying out the method. , a seaweed drying method characterized by performing an operation of pinching and rubbing the seaweed in the process of reducing the moisture content of the seaweed from 70% to 45%, and a perforated rotary disk with permeable holes, and a structure that is distributed on the rotary disk. The rotary blades are carefully arranged, and the rotary disk is equipped with a blower for blowing air from below, and the seaweed is pinched and rubbed between the lower end surface of the rotary blade and the perforated rotary disk. The drying equipment for seaweed is characterized by: In the drying method of the present invention, first, the picked seaweed fronds are washed with fresh water or salt water (1 to 3% solution),
Immediately perform centrifugal dehydration, or perform centrifugal dehydration without rinsing. In this way, the water content is approximately 75-85%
Obtain dehydrated seaweed fronds. This is then subjected to a drying process and dried through ventilation until the moisture content is approximately 30%. During this drying process, the moisture content is reduced from about 70% to about 45%.
In the process of reducing the amount of seaweed to 50%, the seaweed is pinched and rubbed. The operation of pinching and rubbing the seaweed, so-called kneading, is performed by moving the kneading hands and the kneading surface in opposite directions, or by moving the kneading hands or the kneading surface. FIG. 1 shows a drying and kneading device suitable for performing the above-mentioned ventilation drying and kneading. In the figure, reference numeral 1 denotes a rotating blade, which is made up of two Teflon plates 2, 2 attached to a rotating shaft 3.
The rotating shaft 3 is structured so that it can be moved up and down a certain distance by the upward force applied to the Teflon plates 2, 2. Further, the lower surface 2' of the Teflon plates 2, 2
As shown in the figure, the Teflon plate is formed at an angle of, for example, 30 to 60 degrees with respect to a multi-hole rotary disk, which will be described later, and the thickness of the Teflon plate is, for example, 3 to 10 mm. 4 is a perforated rotary disk with ventilation, 50 to 100
It is made up of a mesh stainless steel net 5 stretched over a frame 6, and a rotating shaft 8 of a motor 7 is attached to the center of the frame 6. Reference numeral 9 denotes a wind box provided on the lower surface of the multi-hole rotary disk 4, which has an inlet 10 for dry air and a rectifying plate 11 inside. Further, the shaft 3 of the rotary blade 1 is eccentrically arranged with respect to the rotary shaft 8 of the motor 7. Now, a certain amount of the above-mentioned dehydrated seaweed is supplied onto the net 5, and while rotating the rotary blades 2, which serve as kneading hands, clockwise, the multi-hole rotary disc 4, which serves as the kneading surface, is moved in the opposite direction by the motor 7. Rotate. At the same time, dry air is introduced from the inlet 10, and the rectifying plate 11
The air rectified by the net 5 is introduced from the lower surface of the net 5. The seaweed on the net is dried by ventilation,
Being massaged. That is, the seaweed on the net is caught between the lower surface of the rotating blade and the upper surface of the net and rubbed. In this way, the nori is shrunk and dried while being broken up and somewhat curled. (iv) Example 1 In the illustrated apparatus, a Teflon plate with a thickness of 4 mm was used as a rotary blade, and a 60 mesh sieve was used as a perforated rotary disk. In addition, the criterion was that the sample was cut into 2 cm square pieces and passed through a 4 mm square sieve in an amount of 90% or more by weight after shrinkage. The sample was seaweed produced in Aichi Prefecture, weighing 10g in terms of dry matter. The above sample was dried in advance to the moisture content shown in Table 1, and then placed in the device shown in the figure and rubbed while being ventilated. Two examples will be shown below. (1) Atmosphere 28℃, Humidity 60% Rotation speed of impeller 300 times/min Sieve 〃 100 times/min Distance between impeller and sieve 1mm Under the above conditions, start kneading from the moisture content in Table 1 until the final moisture content is 30 %, the moisture content at the start of kneading was 70% or more. (2) Atmosphere 28℃, Humidity 60% Rotation speed of impeller 300 times/min Sieve 〃 100 times/min Distance between impeller and sieve 1mm Under the above conditions, the seaweed with a moisture content of 80% was kneaded to the moisture content in Table 2. Then, the blade was raised and drying air was sent to the porous disk to dry it to 30%. As a result, the moisture content at the end of kneading was 45% or less, which was good.
【表】【table】
【表】
実施例 2
雰囲気 40℃、湿度30%
風 量 1m3/分
羽根の回転数 300回/分
篩 〃 100回/分
海苔の初期水分 80重量%
海苔の最終水分 40 〃
海苔の大きさ 約3cm角
脱水済の海苔葉体を約3cm角の大きさに切断し
上記の条件により乾燥したところ羽根と篩との間
隔を大きくした場合でも海苔の投入量を多くすれ
ば良好な製品ができる結果を得た。また海苔の大
きさを約2cm角に切断したときも同様の結果であ
つた。
なお、判定基準は実施例1と同様に4mm角の篩
にて行つた。[Table] Example 2 Atmosphere 40℃, Humidity 30% Air volume 1m3 /min Number of rotations of blades 300 times/min Sieve 100 times/min Initial moisture of seaweed 80% by weight Final moisture of seaweed 40 Size of seaweed Approximately 3 cm square When dehydrated seaweed leaves were cut into approximately 3 cm square pieces and dried under the above conditions, even if the distance between the blades and the sieve was increased, a good product could be obtained by increasing the amount of seaweed input. Got the results. Similar results were obtained when the seaweed was cut into approximately 2 cm square pieces. Note that the criteria for the evaluation were the same as in Example 1, using a 4 mm square sieve.
【表】
上記乾燥揉み込み工程を経た海苔は、次いで焙
焼され、製品となる。
(ホ) 本発明の効果
本発明によれば、焙焼しやすい形状の乾燥、揉
み込み海苔を得ることができる。しかも得られた
海苔は栄養成分の流出を極力おさえたものとな
る。
また、焙焼して得られた製品は水中において鮮
やかなグリーン色を呈しながら、迅速にひろが
る。[Table] The seaweed that has undergone the drying and kneading process described above is then roasted to become a product. (e) Effects of the present invention According to the present invention, it is possible to obtain dried and kneaded seaweed in a shape that is easy to roast. Moreover, the obtained seaweed will be one in which the leakage of nutritional components is suppressed as much as possible. Furthermore, the roasted product exhibits a bright green color in water and spreads quickly.
第1図は本発明方法を実施するための装置の斜
視図にして、一部を切開して示す図、第2図は回
転羽根の下端部と多孔回転盤の網を示す断面拡大
図である。
1…回転羽根、4…多孔回転盤、9…風箱。
Fig. 1 is a perspective view of an apparatus for carrying out the method of the present invention, with a part cut away, and Fig. 2 is an enlarged cross-sectional view showing the lower end of the rotary blade and the mesh of the multi-hole rotary disk. . 1... Rotating blade, 4... Multi-hole rotary disk, 9... Wind box.
Claims (1)
から45%になる過程において、海苔を挾んでこす
る操作を行うことを特徴とする海苔の乾燥方法。 2 通気性をもつ多孔回転盤と、該回転盤上に偏
心して配設された回転羽根を備え、上記回転盤に
下から送風するための送風装置を設け、回転羽根
の下端面と多孔回転盤との間で、海苔を挾んでこ
する操作を行うようにしたことを特徴とする海苔
の乾燥装置。[Claims] 1. When drying seaweed, the water content of seaweed is 70%.
A method of drying seaweed that is characterized by an operation of pinching and rubbing the seaweed during the process of drying it to 45%. 2. A perforated rotary disk with ventilation, a rotary blade eccentrically arranged on the rotary disk, a blower device for blowing air from below to the rotary disk, and a lower end surface of the rotary blade and a rotary blade arranged eccentrically on the rotary disk. A drying device for seaweed, characterized in that the seaweed is pinched and rubbed between the seaweed and the seaweed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59198309A JPS6174564A (en) | 1984-09-21 | 1984-09-21 | Method and apparatus for drying laver |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59198309A JPS6174564A (en) | 1984-09-21 | 1984-09-21 | Method and apparatus for drying laver |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6174564A JPS6174564A (en) | 1986-04-16 |
JPS6317430B2 true JPS6317430B2 (en) | 1988-04-13 |
Family
ID=16388985
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59198309A Granted JPS6174564A (en) | 1984-09-21 | 1984-09-21 | Method and apparatus for drying laver |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6174564A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0907260D0 (en) | 2009-04-28 | 2009-06-10 | Ge Healthcare Uk Ltd | Method and apparatus for maintaining microcarrier beads in suspension |
CN101589841B (en) * | 2009-06-08 | 2012-11-14 | 徐洪 | Plastic shade for dried purple seaweed |
CN104207312A (en) * | 2014-08-03 | 2014-12-17 | 杜金潞 | Natural tuber mustard airing dehydration equipment |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58216675A (en) * | 1983-03-24 | 1983-12-16 | Riken Shokuhin Kk | Preparation of curled dry wakame |
JPS5939273A (en) * | 1982-08-27 | 1984-03-03 | Shirako:Kk | Preparation of non-plate roast laver product |
-
1984
- 1984-09-21 JP JP59198309A patent/JPS6174564A/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5939273A (en) * | 1982-08-27 | 1984-03-03 | Shirako:Kk | Preparation of non-plate roast laver product |
JPS58216675A (en) * | 1983-03-24 | 1983-12-16 | Riken Shokuhin Kk | Preparation of curled dry wakame |
Also Published As
Publication number | Publication date |
---|---|
JPS6174564A (en) | 1986-04-16 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
EXPY | Cancellation because of completion of term |