JPS6316883A - Three dimensional groove profiling sensing method - Google Patents
Three dimensional groove profiling sensing methodInfo
- Publication number
- JPS6316883A JPS6316883A JP61160129A JP16012986A JPS6316883A JP S6316883 A JPS6316883 A JP S6316883A JP 61160129 A JP61160129 A JP 61160129A JP 16012986 A JP16012986 A JP 16012986A JP S6316883 A JPS6316883 A JP S6316883A
- Authority
- JP
- Japan
- Prior art keywords
- electron beam
- welding
- groove
- line
- steel pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000010894 electron beam technology Methods 0.000 claims abstract description 46
- 238000003466 welding Methods 0.000 claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 abstract description 33
- 239000010959 steel Substances 0.000 abstract description 33
- 238000005516 engineering process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000000744 eyelid Anatomy 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Landscapes
- Welding Or Cutting Using Electron Beams (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ボイラ、タービン部品等の三次元構造物の電
子ビーム又はレーザビームによる切断、又は溶接加工位
置決めの開先倣いセンシング方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a groove tracing sensing method for cutting or welding positioning of three-dimensional structures such as boilers and turbine parts using electron beams or laser beams.
従来技術における溶接形鋼管の電子ビーム溶接の場合の
例を第6図及び第7図に示す。Examples of conventional electron beam welding of welded steel pipes are shown in FIGS. 6 and 7.
第6図は、溶接形鋼管開先倣い合せ要領の例。Figure 6 shows an example of how to match the grooves of welded steel pipes.
第7図は、第6図の要領でセントした後、溶接した後の
ビードの目外れ発生状況の一例である。FIG. 7 shows an example of a situation in which a bead misalignment occurs after welding after centrifugation as shown in FIG. 6.
第6図に示すように、従来、溶接形鋼管01の電子ビー
ム溶接における開先倣い合せ要領は、fPシーム開開先
0依
03により同時に水平合せし,溶接形鋼管01の開先位
置02をセットした後,電子ビーム溶接を行う。04は
鋼管置きブロック、05は電子ビームガン、06は電子
ビームである。As shown in FIG. 6, the conventional method for aligning grooves in electron beam welding of welded steel pipes 01 is to simultaneously align the fP seam grooves 0 and 03 horizontally, and to align the groove position 02 of the welded steel pipes 01 at the same time. After setting, perform electron beam welding. 04 is a steel pipe placement block, 05 is an electron beam gun, and 06 is an electron beam.
ところが、このようにして溶接を行った場合,第7図に
示すように,溶接形鋼管01の開先断面02は必ずしも
溶接形鋼管01の07で示す中心Oを通らず,電子ビー
ム溶接のようにビーX幅の狭い溶接方法の場合の開先許
客月外れ値02膿程度に比べ格段に大きなビームの目外
れ08を生じてしまうことが多い。However, when welding is performed in this manner, as shown in Fig. 7, the groove cross section 02 of the welded steel pipe 01 does not necessarily pass through the center O indicated by 07 of the welded steel pipe 01, and as in electron beam welding, When using a welding method with a narrow beam X width, a much larger beam deviation 08 often occurs compared to the groove tolerance value 02, which is about 02.
溶接形鋼管01の開先加工、溶接は、厚板プレス曲げ1
加工後、開先機械加工して密着させて溶接を行うが、長
尺鋼管のねじれ等のだ片面溶接終了後真空中のまま電子
ビームガン05又は溶接形鋼管01を反転移動c、、c
’させる必要があり、真空中のまま、遠隔操作による開
先合せするか、一端真空を解除して直接的に開先合せセ
ンシングを行う必要がある。Beveling and welding of welded steel pipe 01 is performed by thick plate press bending 1
After processing, the groove is machined and welded in close contact, but after welding on one side of the long steel pipe due to twisting, etc., the electron beam gun 05 or the welded steel pipe 01 is reversely moved in a vacuum c,,c
It is necessary to perform groove alignment by remote control while in a vacuum, or to release the vacuum and perform groove alignment sensing directly.
ところが上記の方法は、遠隔操作のため。However, the above method is for remote control.
精度が不十分であることや、真空排気の時間を有するた
め生産効率の低下につながる欠点がある。There are drawbacks such as insufficient accuracy and the time required for vacuum evacuation, which leads to a decrease in production efficiency.
従来技術においては、溶接形鋼管の開先加工位置決め精
度が、電子ビーム溶接のようにビード幅の狭い溶接の場
合の必要開先精度に見合ったものとなっておらず、その
ため入念な開先合せ、特にビーム軸と断面開先線との一
致及び溶接形鋼管表面での開先幅方向のビーム位置中心
と開先幅方向中心との一致が少なくとも必要である。In conventional technology, the positioning accuracy of the groove for welded steel pipes is not up to the required groove accuracy for welding with narrow bead widths such as electron beam welding, and therefore, careful groove alignment is required. In particular, it is necessary at least to match the beam axis with the cross-sectional groove line, and to match the beam position center in the groove width direction on the surface of the welded steel pipe with the groove width direction center.
開先幅方向中心とビーム軸中心が一致するよ゛うなセン
シング技術は、CNC制御によるX線センシング等の活
用によシ、高精度位置決めが可能となっているが、開先
断面深さ方向(溶接形鋼管の場合、半径方向)の開先線
とビーム軸のセンシング位置決め技術は、現状目視設定
できるのみであり、精度上不十分で、ややもすれば目外
れを生じやすい。Sensing technology in which the center in the groove width direction coincides with the center of the beam axis enables high-precision positioning by utilizing CNC-controlled X-ray sensing, etc.; In the case of welded steel pipes, sensing positioning technology for the groove line (in the radial direction) and the beam axis currently only allows for visual setting, which is insufficient in terms of accuracy and tends to result in misalignment.
加えて、現状の上記セツティングは、真空解除した状態
で行う必要があり、生産効率の点から不十分である。In addition, the current setting described above must be performed in a vacuum-released state, which is insufficient in terms of production efficiency.
本発明は上記問題点を解決するために三角錐状、又は微
小穴を有したタブ板を被加工物両端面に取付け、目標地
点に弱ビームを照射してタブ板面内のビーム照射点の三
次元座標系の2地点を設定し、ビーム軸姿勢を開先断面
溶接線に合せる開先倣いセンシング位置決め方法である
。すなわち、電子ビーム及びレーザビーム等の高エネル
ギービームで直線上の溶接を行う溶接方法において、被
加工物の溶接開先線延長上端部に仮固定された開先セン
シング用タブ板の面の延長線上に2個の微小穴を設け、
その2個の微小穴と電子ビームガンとを結ぶ三次元座標
系によるビーム照射点を精密位置決めしてビーム軸姿勢
1.開先中心を高精度倣い制御することを特徴とする三
次元開先倣いセンシング方法を提供するものである。In order to solve the above problems, the present invention attaches a tab plate having a triangular pyramid shape or a microhole to both end faces of the workpiece, irradiates a weak beam to a target point, and adjusts the beam irradiation point within the tab plate surface. This is a groove tracing sensing positioning method that sets two points in a three-dimensional coordinate system and aligns the beam axis attitude with the groove cross-section weld line. In other words, in a welding method that performs welding in a straight line with a high-energy beam such as an electron beam or a laser beam, welding is carried out in a straight line on the extension line of the surface of the groove sensing tab plate temporarily fixed to the upper end of the weld groove line extension of the workpiece. Two micro holes are provided in the
The beam irradiation point is precisely positioned using a three-dimensional coordinate system connecting the two microholes and the electron beam gun, and the beam axis posture 1. The present invention provides a three-dimensional groove tracing sensing method characterized by highly accurate tracing control of the groove center.
本発明の三次元開先倣いセンシング方法は上記のような
センシング方法となるので、ビーム軸姿勢を制御するた
めのタブ板によシ三次元座標系の2点センシングを可能
とし、その制御信号によシ母材ワーク、又は電子ビーム
ガン姿勢を制御できるものであシ、真空中においても母
材ワーク姿勢を制御するターンデープル又はターニング
ローラの使用及び移動型電子ビームガンの採用等からス
テッピングモータ匍(御により電子ビームガン姿勢制御
を高精度かつ遠隔操作で短時間に位置決めできる三次元
開先倣いセンシング方法である。Since the three-dimensional groove tracing sensing method of the present invention is the sensing method described above, it is possible to sense two points in the three-dimensional coordinate system using the tab plate for controlling the beam axis attitude, and the control signal is It is possible to control the posture of the base material workpiece or the electron beam gun.The use of a turning table or turning roller that controls the posture of the base material workpiece even in a vacuum, and the adoption of a moving electron beam gun, make it possible to control the posture of the base material workpiece or the electron beam gun. This is a three-dimensional groove scanning sensing method that enables positioning of electron beam gun attitude control with high precision and remote control in a short time.
以下9本発明を図面に示す実施例に基づいて具体的に説
明する。第1図は本発明の第1実、雄側に係る三次元開
先倣いセンシング方法を適用した溶接形鋼管の電子ビー
ム溶接の場合のセンシング目金せ要領を示す斜視図。第
2図は本第1実施例に係る第1図■−■矢視の側面図。Hereinafter, nine embodiments of the present invention will be specifically described based on embodiments shown in the drawings. FIG. 1 is a perspective view showing a sensing fitting procedure in the case of electron beam welding of a welded steel pipe to which a three-dimensional groove tracing sensing method according to the first embodiment of the present invention is applied. FIG. 2 is a side view of the first embodiment taken along the arrows ■--■ in FIG.
第3図は本第1実施例に係る三角錐タブ板を用いた三次
元センシング位置決め要領を示す斜視図。第4図は本発
明の第2実施例に係る第1図の三角錐タブ板に替わる2
枚のタブ板を用いた側面図。第5図は本第2実施例に係
る2枚のタブ板を用いた三次元センシング位置決めの要
領を示す斜視図である。以下にその説明をする。第1図
は三角錐タブ板1を溶接形鋼管2の両端面4箇所に取付
けて移動台車9上のターニングローラ8によシ支持回転
できるようにした三次元開先センシング(溶接線方向(
X方向)、溶接線垂直方向(Y方向)、溶接形鋼管の板
厚方向(Z方向))するもので、三角錐タブ板1の長手
方向で開先線3の延長方向にケガキ線4を引き、その途
中にセンシング用微小ポンチ穴5a、5bを2個設けて
おり。FIG. 3 is a perspective view showing a three-dimensional sensing positioning procedure using the triangular pyramid tab plate according to the first embodiment. FIG. 4 shows a second embodiment of the present invention which replaces the triangular pyramid tab plate shown in FIG. 1.
A side view using two tab plates. FIG. 5 is a perspective view showing the procedure for three-dimensional sensing positioning using two tab plates according to the second embodiment. The explanation will be given below. Figure 1 shows three-dimensional groove sensing (in the welding line direction) in which triangular pyramidal tab plates 1 are attached to four locations on both end faces of a welded steel pipe 2 and can be supported and rotated by turning rollers 8 on a moving cart 9.
(X direction), welding line perpendicular direction (Y direction), thickness direction of welded steel pipe (Z direction). Two small punch holes 5a and 5b for sensing are provided in the middle of the pull.
その点を一定加工距離離れた電子ビームガン6より弱ビ
ーム7を照射し、電子ビームガン6の照射位置を合せる
ことにより溶接開先倣い一電子ビームガン姿勢制御を行
うものである。第2,3図は第1図の詳細図面であシ。A weak beam 7 is irradiated from an electron beam gun 6 at a certain distance away from that point, and by aligning the irradiation position of the electron beam gun 6, the welding groove is copied and the attitude of the electron beam gun is controlled. Figures 2 and 3 are detailed drawings of Figure 1.
溶接形鋼管2の開先線3の延長上で溶接形鋼管端面に三
角錐タブ板1を取付け、開先線延長としてケガキ線4を
引き、三角錐タブ板1の平行部にセンシング用微小ポン
チ穴5a(B)を設け、斜面部先端に開用微小ポンチ穴
5b+(A)を設けである。センシング要領は前記ポン
チ穴A(XO2yO1zO)を所定加工距離λ離れた位
置A ’(xo、 yo、 zo−H)で電子ビームガ
ン6より弱ビーム7を照射し、ポンチ穴5bの中心に電
子ビーム点が−≠するように電子ビームガン姿勢、電子
ビームガン位置を調整する。次にポンチ穴Aより距離d
だけ離れたポンチ穴B (xo十d、 yo、 zo十
h)に弱ビ°−ム7を照射し、ポンチ穴5aの中心に電
子ビーム中心が一致するように電子ビームガン姿勢、電
子ビームガン中心位置を調整すると B ′位置の座標
は(xo+d、 yo、 zo−t4) となる調整
である。このようにして各々電子ビームガン位置をA
’(xo、 yo、 zo−H)及びB ’(xo十d
、 yo、 zo−H)となるように調整する。こうし
て溶接形鋼管2の板厚方向(Z方向)に電子ビーム軸が
一致し、かつ開先線3の中心に電子ビーム軸が一致する
ようにすることによシ溶接形鋼管中心019と合致して
目外れのない溶接ができるようにしたものである。又、
第2実施例の第4.5図においては開先線11延長上の
溶接形鋼管12の両端にタブ板13を外表面及び内表面
に2枚取付け、開先線11の延長線上にケガキ線14を
引き、タブ板13上のケガキ線中心14に微小貫通穴1
5及び16を明け、所定の距離離れた位置の電子ビーム
ガン17より弱ビーム18を照射し、2枚のタブ板13
0貫通穴15.16を同時に電子ビーム18が通るよう
に電子ビームガン17の位置及び電子ビームガン姿勢を
調整することにより、開先中心合せ及び電子ビーム軸合
せを行う。この結果、電子ビームガン位置は下位置に設
定でき、溶接形鋼管中心019と合致して目外れのない
良好な電子ビーム溶接が可能となる三次元開先倣いセン
シング方法である。Attach the triangular pyramid tab plate 1 to the end face of the welded steel pipe on the extension of the groove line 3 of the welded steel pipe 2, draw a marking line 4 as an extension of the groove line, and insert a micro-punch for sensing into the parallel part of the triangular pyramid tab plate 1. A hole 5a (B) is provided, and a small punch hole 5b+ (A) for opening is provided at the tip of the slope portion. The sensing procedure is to irradiate the punch hole A (XO2yO1zO) with a weak beam 7 from the electron beam gun 6 at a position A' (xo, yo, zo-H) that is a predetermined processing distance λ away, and place the electron beam point at the center of the punch hole 5b. Adjust the electron beam gun attitude and position so that -≠. Next, distance d from punch hole A
Irradiate the weak beam 7 to the punch hole B (xo 1d, yo, zo 1h) that is 100 m apart, and adjust the electron beam gun posture and electron beam gun center position so that the electron beam center coincides with the center of the punch hole 5a. By adjusting , the coordinates of the B' position become (xo+d, yo, zo-t4). In this way, each electron beam gun position is set to A.
'(xo, yo, zo-H) and B'(xo ten d
, yo, zo-H). In this way, by aligning the electron beam axis with the plate thickness direction (Z direction) of the welded steel pipe 2 and the center of the groove line 3, the electron beam axis is aligned with the welded steel pipe center 019. This makes it possible to weld without missing marks. or,
In FIG. 4.5 of the second embodiment, two tab plates 13 are attached to the outer and inner surfaces of both ends of the welded steel pipe 12 on the extension of the groove line 11, and a marking line is placed on the extension of the groove line 11. 14, and make a minute through hole 1 at the center 14 of the marking line on the tab plate 13.
5 and 16, a weak beam 18 is irradiated from the electron beam gun 17 located a predetermined distance apart, and the two tab plates 13 are
By adjusting the position and attitude of the electron beam gun 17 so that the electron beam 18 passes through the zero through holes 15 and 16 at the same time, groove center alignment and electron beam axis alignment are performed. As a result, the electron beam gun position can be set to the lower position, and this is a three-dimensional groove tracing sensing method that aligns with the welded steel pipe center 019 and enables good electron beam welding without misalignment.
以上、具体的に説明したように本発明においては従来セ
ンシング技術で問題であった三次元センシング(特に深
さ方向であるZ方向)が可能となシ、高精度かつ効率的
な位置決めが可能で、電子ビーム軸の適正制御が可能で
ある。これにより、大型構造物で厚板溶接の深さ方向の
目外れのない高品質溶接が可能である。As specifically explained above, the present invention enables three-dimensional sensing (especially in the Z direction, which is the depth direction), which was a problem with conventional sensing technology, and enables highly accurate and efficient positioning. , it is possible to properly control the electron beam axis. This makes it possible to perform high-quality welding of thick plates without misalignment in the depth direction on large structures.
第1図は本発明の第1実施例に係る三次元倣いセンシン
グ方法を適用した溶接形鋼管の電子ビーム溶接の場合の
センシング目金せ要領を示す斜視図、第2図は本第1実
施例に係る第1図■−■矢視の側面図、第3図は本第1
実施例に係る三角錐タブ板を用いた三次元センシング位
置決め要領を示す斜視図、第4図は本発明の第2実施例
に係る2枚のタブ板を用いた三次元センシング位置決め
要領を示す側面図、第5図は本第2実施例に係る2枚の
タブ板を用いた三次元センシ、ング位置決め要領を示す
斜視図、第6図は従来の溶接形鋼管開先倣い合せ要領の
斜視図、第7図は従来の第6図に係る溶接形鋼管開先倣
い合せ要領で電子ビーム溶接を行った場合の電子ビーム
溶接の目外れ状況を示す説明図である。
1・・・三角錐タブ板、2・・・溶接形鋼管、3・・・
開先線、4・・・ケガキ線1 5a、 5b・・・微小
ポンチ穴。
6・・・電子ビームガン、7・・・弱ビーム、8・・・
ターニングローラ、9・・・移動台車、11・・・開先
線。
12・・・溶接形鋼管、13・・・タブ板、14・・・
ケガキ線、15.16・・・微小貫通穴、17・・・電
子ビームガン、18・・・弱ビーム、19・・・鋼管中
心、01・・・溶接形鋼管、02・・・開先、03・・
・ダイヤルゲージ、04・・・鋼管置きブロック、05
・・・電子ビームガン、06・・・電子ビーム、07・
・・溶接形鋼。
管中心、08・・・電子ビームの目外れ。FIG. 1 is a perspective view showing a sensing eyelid procedure in the case of electron beam welding of a welded steel pipe to which the three-dimensional scanning sensing method according to the first embodiment of the present invention is applied, and FIG. Figure 1 is a side view from the ■-■ arrow direction, and Figure 3 is from this book
A perspective view showing a three-dimensional sensing positioning procedure using a triangular pyramid tab plate according to an embodiment, and FIG. 4 is a side view showing a three-dimensional sensing positioning procedure using two tab plates according to a second embodiment of the present invention. Figure 5 is a perspective view showing how to position the three-dimensional sensor using two tab plates according to the second embodiment, and Figure 6 is a perspective view showing how to align the grooves of a conventional welded steel pipe. , FIG. 7 is an explanatory diagram showing a misalignment of electron beam welding when electron beam welding is performed according to the conventional welded steel pipe groove alignment procedure shown in FIG. 6. 1...Triangular pyramid tab plate, 2...Welded steel pipe, 3...
Bevel line, 4...Score line 1 5a, 5b...Minute punch hole. 6...Electron beam gun, 7...Weak beam, 8...
Turning roller, 9... Moving trolley, 11... Beveling line. 12... Welded steel pipe, 13... Tab plate, 14...
Marking line, 15.16... Micro through hole, 17... Electron beam gun, 18... Weak beam, 19... Center of steel pipe, 01... Welded steel pipe, 02... Groove, 03・・・
・Dial gauge, 04...Steel pipe placement block, 05
...Electron beam gun, 06...Electron beam, 07.
...Welded shaped steel. Tube center, 08... electron beam misses the mark.
Claims (1)
直線上の溶接を行う溶接方法において、被加工物の溶接
開先線延長上端部に仮固定された開先センシング用タブ
板の面の延長線上に2個の微小穴を設け、その2個の微
小穴と電子ビームガンとを結ぶ三次元座標系によるビー
ム照射点を精密位置決めしてビーム軸姿勢、開先中心を
高精度倣い制御することを特徴とする三次元開先倣いセ
ンシング方法。In a welding method in which welding is carried out in a straight line using a high-energy beam such as an electron beam or a laser beam, welding is carried out on the extension line of the surface of the groove sensing tab plate temporarily fixed to the upper end of the weld groove line extension of the workpiece. The method is characterized by providing two microholes and precisely positioning the beam irradiation point using a three-dimensional coordinate system that connects the two microholes and an electron beam gun, thereby controlling the beam axis posture and groove center with high precision. Three-dimensional groove tracing sensing method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61160129A JPH067995B2 (en) | 1986-07-08 | 1986-07-08 | Three-dimensional groove profile sensing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61160129A JPH067995B2 (en) | 1986-07-08 | 1986-07-08 | Three-dimensional groove profile sensing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6316883A true JPS6316883A (en) | 1988-01-23 |
JPH067995B2 JPH067995B2 (en) | 1994-02-02 |
Family
ID=15708495
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61160129A Expired - Lifetime JPH067995B2 (en) | 1986-07-08 | 1986-07-08 | Three-dimensional groove profile sensing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH067995B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100482921B1 (en) * | 2000-09-04 | 2005-04-14 | 주식회사 포스코 | a manufacturing method of Ni-base conductor roll by electron beam welding |
JP2009119489A (en) * | 2007-11-14 | 2009-06-04 | Sanyo Special Steel Co Ltd | Method of removing liquid stuck to inner surface of steel tube |
-
1986
- 1986-07-08 JP JP61160129A patent/JPH067995B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100482921B1 (en) * | 2000-09-04 | 2005-04-14 | 주식회사 포스코 | a manufacturing method of Ni-base conductor roll by electron beam welding |
JP2009119489A (en) * | 2007-11-14 | 2009-06-04 | Sanyo Special Steel Co Ltd | Method of removing liquid stuck to inner surface of steel tube |
Also Published As
Publication number | Publication date |
---|---|
JPH067995B2 (en) | 1994-02-02 |
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Legal Events
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EXPY | Cancellation because of completion of term |