JPS63153209A - Method for coating bottom of converter fitted with bottom blowing nozzle - Google Patents
Method for coating bottom of converter fitted with bottom blowing nozzleInfo
- Publication number
- JPS63153209A JPS63153209A JP30195786A JP30195786A JPS63153209A JP S63153209 A JPS63153209 A JP S63153209A JP 30195786 A JP30195786 A JP 30195786A JP 30195786 A JP30195786 A JP 30195786A JP S63153209 A JPS63153209 A JP S63153209A
- Authority
- JP
- Japan
- Prior art keywords
- converter
- slag
- blowing
- coating
- nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007664 blowing Methods 0.000 title claims abstract description 50
- 238000000576 coating method Methods 0.000 title claims abstract description 36
- 239000011248 coating agent Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims description 12
- 239000002893 slag Substances 0.000 claims abstract description 54
- 239000011261 inert gas Substances 0.000 claims abstract description 4
- 239000011247 coating layer Substances 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 229910000514 dolomite Inorganic materials 0.000 abstract description 6
- 239000010459 dolomite Substances 0.000 abstract description 6
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 abstract description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 abstract description 3
- 239000000292 calcium oxide Substances 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 abstract 1
- 239000010410 layer Substances 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000011253 protective coating Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 25
- 238000010079 rubber tapping Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 241000121220 Tricholoma matsutake Species 0.000 description 4
- 238000007670 refining Methods 0.000 description 3
- 239000011819 refractory material Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野コ
本発明は底吹きノズルを備えた転炉(以下底吹転炉とい
う)の底面コーティング方法に関し、詳細には該転炉の
底面に耐火物寿命の延長を期してスラグコーティングを
施すに当たり、底吹きノズルの閉塞を生ずることなく炉
底部に十分な厚さのコーティング層を形成することので
きる方法に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for coating the bottom surface of a converter equipped with a bottom-blowing nozzle (hereinafter referred to as a bottom-blowing converter). The present invention relates to a method for forming a coating layer of sufficient thickness on the bottom of a furnace without clogging a bottom blowing nozzle when applying a slag coating to extend the life of the furnace.
[従来の技術]
底吹き転炉を用いた吹錬においては、底吹きノズルから
アルゴン、窒素、−酸化炭素等のガスを吹込むことによ
り溶銑の攪拌を促進することができ、それにより吹錬効
率を高めることができるが、反面ガス吹込みによる熱衝
撃によって炉底部の底吹きノズル付近の耐火物寿命が著
しく短縮されるという問題があり、炉底部耐火物の寿命
はそのまま転炉の寿命となって表われてくる。この様な
ところから転炉々底部の耐火物寿命を延長すべく色々の
研究が行なわれている。こうした中にあって現在量も汎
用されているのは、出鋼中或は出鋼後に行なわれる炉底
部のスラグコーティングである。[Prior art] In blowing using a bottom-blowing converter, stirring of hot metal can be promoted by blowing gas such as argon, nitrogen, carbon oxide, etc. from the bottom-blowing nozzle. Although efficiency can be increased, there is a problem in that the thermal shock caused by gas injection significantly shortens the life of the refractory near the bottom blowing nozzle at the bottom of the furnace, and the life of the refractory at the bottom of the furnace is equal to the life of the converter. It becomes apparent. For this reason, various studies are being conducted to extend the life of the refractories at the bottom of converters. Among these, what is currently widely used is slag coating on the bottom of the furnace during or after tapping the steel.
即ちスラグコーティングとは、出鋼中或は出鋼後の転炉
スラグ中に酸化カルシウムや軽ドロマイト等を投入して
半溶融状態のスラグとし、これを転炉々底部にコーティ
ングすることにより、溶損を受けた炉底部耐火物の補修
と耐火物保護を図るものであり、殊に軽ドロマイト系ス
ラグコーティングを施すことにより転炉寿命を著しく延
長し得ることが確認されている。In other words, slag coating is a process in which calcium oxide, light dolomite, etc. are added to the converter slag during or after steel tapping to form a semi-molten slag, and this is coated on the bottom of the converter. The aim is to repair and protect the damaged bottom refractory of the converter, and it has been confirmed that applying a light dolomite slag coating can significantly extend the life of the converter.
この場合、底吹きガスの吹込みを停止した状態でスラグ
コーティングを行なうと、底吹きノズル開口部に形成さ
れたマツシュルーム(底吹きガスによる冷却により形成
される多孔性の鋼塊)の通気孔内へ溶融スラグが侵入し
て凝固しノズル閉塞を起こすので、コーティング工程を
含めた空炉中にも連続して少量の底吹きガスを流し、通
気孔の閉塞を防止している。In this case, if slag coating is performed with the bottom blowing gas stopped, the inside of the vent hole of the pine mushroom (a porous steel ingot formed by cooling by the bottom blowing gas) formed at the bottom blow nozzle opening will Since molten slag enters and solidifies, causing nozzle blockage, a small amount of bottom-blown gas is continuously flowed into the air furnace, including the coating process, to prevent the vent from clogging.
[発明が解決しようとする問題点]
ところが空炉中の底吹きガスの吹込みはノズル閉塞防止
を目的とするだけのものであって転炉操業性に直接好影
響をもたらすものではないから、従来は底吹きガス消費
量の無駄をなくす為極く少量の(0,01N 1113
7分・トン程度)の底吹きガスしか流しておらず、とも
すれば底吹きノズルが部分的に閉塞されて吹込み抵抗が
急増し、吹錬時の底吹きガスの一部が炉壁な伝って耐火
煉瓦の目地部分から漏れ出して空洞ができ、炉底部の寿
命をかえって短縮することがあった。殊に最近では転炉
寿命を更に延長すべくスラグコーティングを厚めにしよ
うとする傾向があり、こうした状況にあってはスラグコ
ーティング時のノズル閉塞は一段と発生し易くなる。[Problems to be Solved by the Invention] However, the injection of bottom-blown gas into the air furnace is only for the purpose of preventing nozzle clogging, and does not have a direct positive effect on the operability of the converter. Conventionally, a very small amount (0,01N 1113
Only 7 minutes per ton of bottom-blown gas is flowing, and if the bottom-blowing nozzle is partially blocked, the blowing resistance will increase rapidly, and some of the bottom-blown gas during blowing will reach the furnace wall. This could cause leakage from the joints of the refractory bricks, creating cavities and shortening the lifespan of the furnace bottom. In particular, recently there has been a tendency to make the slag coating thicker in order to further extend the life of the converter, and under such circumstances, nozzle clogging during slag coating becomes more likely to occur.
本発明はこの様な事情に着目してなされたものであって
、その目的は、スラグコーティング時における底吹きノ
ズルの閉塞事故を無くし且つ必要に応じた厚さのスラグ
コーティング層を転炉々底部に容易に形成することので
きる方法を提供しようとするものである。The present invention was developed in view of these circumstances, and its purpose is to eliminate the clogging of the bottom blowing nozzle during slag coating, and to coat the bottom of each converter with a slag coating layer of an appropriate thickness. The purpose is to provide a method that can be easily formed.
[問題点を解決する為の手段]
上記の目的を達成することのできた本発明方法の構成は
、底吹きノズルを備えた転炉における炉底部を空炉時に
コーティングして保護する方法において、溶融乃至半溶
融スラグのコーティング工程で、底吹きノズル1孔当た
り0.025 Nm3/ トン・分以上の速度で不活性
ガスを吹込むところに要旨を有するものである。[Means for Solving the Problems] The structure of the method of the present invention that has achieved the above object is that in a method of coating and protecting the bottom of a converter equipped with a bottom blowing nozzle when the furnace is empty, The gist is that in the coating process of semi-molten slag, inert gas is blown at a rate of 0.025 Nm3/ton-minute or more per hole of the bottom blowing nozzle.
[作用]
従来から実施されているスラグコーティング法では底吹
きノズルの閉塞事故がしばしば発生し、次チャージの吹
錬工程で底吹き効率が低下したり、或は空炉時のガス漏
れによって炉底耐火物間の目地に空洞ができ転炉寿命を
かえって短縮させることがあることは先に述べた通りで
あるが、こうした問題を生ずる理由を明確にすべく色々
検討を進めるうち次の様な事実が明らかになフてきた。[Function] In the conventional slag coating method, accidents often occur when the bottom blowing nozzle is blocked, resulting in a decrease in bottom blowing efficiency in the blowing process of the next charge, or when the furnace bottom is blocked due to gas leakage when the furnace is empty. As mentioned earlier, cavities can form in the joints between refractories, which can actually shorten the life of the converter, but as we have conducted various studies to clarify the reasons why these problems occur, we have discovered the following facts: It was obvious that something had happened.
即ち従来のスラグコーティング法では底吹きガスの減少
に重点を置いている為空炉時(スラグコーティング時を
含めて)の底吹きガス量は最少限に抑えられており、そ
の為スラグコーティング時に溶融乃至半溶融スラグがマ
ツシュルームの通気孔内へ侵入するのを確実に阻止する
ことはできず、該スラグが通気孔の内壁に付着して凝固
する結果、通気抵抗の増大更には通気孔の閉塞といった
事態に発展してくる。こうした通気孔内への溶融乃至半
溶融スラグの侵入はスラグコーティング層を厚くしよう
とすればするほど生じ易くなる為、結局のところスラグ
コーティング層を目標レベルまで厚くすることができず
、ひいては転炉寿命を満足の行く程度まで延長すること
ができなかった。In other words, in the conventional slag coating method, the emphasis is on reducing the bottom blown gas, so the amount of bottom blown gas during the empty furnace (including during slag coating) is suppressed to a minimum, and therefore, the amount of bottom blown gas during slag coating is reduced to a minimum. It is not possible to reliably prevent the semi-molten slag from entering the vent hole of the pine mushroom, and as a result, the slag adheres to the inner wall of the vent hole and solidifies, resulting in increased ventilation resistance and blockage of the vent hole. A situation develops. This kind of intrusion of molten or semi-molten slag into the vent holes becomes more likely to occur as the slag coating layer becomes thicker, so in the end the slag coating layer cannot be thickened to the target level, and as a result, the converter It was not possible to extend the life span to a satisfactory degree.
ところが前記マツシュルーム内通気孔の閉塞防止手段の
開発を期して更に研究を進めた結果、底吹きノズル1孔
当たり0.025 N m3/分以上の流量で底吹きガ
スを流しておけば、相当厚肉のスラグコーティング層を
形成しようとした場合でもマツシュルーム内通気孔が閉
塞する恐れは皆無となり、またスラグコーティング工程
で炉底耐火物の目地部に空洞を生じる様な現象も皆無と
なり、こうしたスラグコーティングを各吹錬チャージ毎
に繰り返すことによって転炉々底部の寿命を飛躍的に高
め得ることが明らかとなった。However, as a result of further research aimed at developing a means to prevent blockage of the ventilation holes in the pine mushroom, it was found that if the bottom blowing gas is flowed at a flow rate of 0.025 N m3/min or more per hole of the bottom blowing nozzle, a considerable thickness can be achieved. Even when trying to form a slag coating layer on meat, there is no risk of clogging the vents in the pine mushroom room, and there is no phenomenon of cavities being created in the joints of the hearth bottom refractory during the slag coating process. It has become clear that by repeating this for each blowing charge, the life of the bottom of the converter can be dramatically increased.
尚又ラグコーティング時に吹込まれるガスの適正流量は
、目標とするスラグコーティング層の厚さやスラグの種
類或はスラグの流動性(処理温度やスラグ組成等によっ
て変わる)等によって若干変わってくるが、酸化カルシ
ウム系或は軽ドロマイト系の内面コーティング用スラグ
を対象とし、且つ転炉吹錬を終えた溶鋼の排出後直ちに
実施される本発明においては、スラグコーティング時の
ガス吹込み量をO,025Nm3/’F−ン・分以上に
設定しておくことによって、底吹きノズルの閉塞を確実
に防止することができる。Furthermore, the appropriate flow rate of the gas blown during lag coating will vary slightly depending on the target thickness of the slag coating layer, the type of slag, and the fluidity of the slag (which varies depending on the processing temperature, slag composition, etc.). In the present invention, which targets calcium oxide-based or light dolomite-based slag for inner surface coating and is carried out immediately after discharging molten steel after converter blowing, the amount of gas blown during slag coating is O.025Nm3. By setting the value to /'F-n.min or more, clogging of the bottom blow nozzle can be reliably prevented.
尚スラグコーティングの具体的方法は、吹込みガス量を
増大した点を除けば従来例と格別具なるものではなく、
例えば吹錬完了後出鋼中或は出鋼後に精錬スラグ中にC
aOや軽ドロマイト等を加えて半溶融状態のスラグとし
、出鋼完了後転炉を傾動させて炉底部にスラグを付着さ
せればよい。The specific method of slag coating is not different from the conventional method except that the amount of blown gas is increased.
For example, C in the refining slag during or after the completion of blowing.
AO, light dolomite, etc. may be added to form slag in a semi-molten state, and after completion of tapping, the converter may be tilted to adhere the slag to the bottom of the furnace.
この間溶融スラグが溶融乃至半溶融状態にあるあいだは
、底吹きノズルから上記規定量以上のガスの吹込みを継
続しなければならないが、スラグコーティング層が凝固
した後は該ガス吹込み量を従来レベルまで低減し或は吹
込みを停止しても転炉寿命には悪影響を及ぼさない、ま
た複数の底吹きノズルを備えた転炉に通用する場合にあ
っては当然各ノズル毎に閉塞防止を図る必要があるので
、各ノズル毎のガス吹込み量を夫々0.025 N m
3/トン・分以上にしなければならない。During this period, while the molten slag is in a molten or semi-molten state, it is necessary to continue blowing gas at the specified amount or more from the bottom blowing nozzle, but after the slag coating layer has solidified, the gas blowing amount should be reduced to the conventional level. Even if the blowing is reduced to a certain level or the blowing is stopped, it will not have a negative effect on the life of the converter, and if it is applicable to a converter equipped with multiple bottom-blowing nozzles, it is natural to take precautions to prevent clogging for each nozzle. Therefore, the amount of gas blown into each nozzle was set at 0.025 N m.
Must be at least 3/ton/minute.
[実施例]
下記の標準転炉操業条件に準じ、出鋼後のスラグコーテ
ィング工程で0゜01Nm3/分・トンのN2ガスを底
吹きノズルから吹込んでいた従前方式による底吹きノズ
ル寿命の平均は1090チヤージであフだが、同様の標
準転炉操業条件に準じ、スラグコーティング時における
底吹きノズルからの82ガス吹込み量を0.025 N
m3/ )−ン・分に高めた後のノズル寿命は231
2チヤージとなり、それに伴なって転炉寿命を従来例の
2倍以上に延長し得ることが確認された。尚この転炉寿
命は炉壁スラグライン付近の耐火物の溶損寿命にほぼ対
応している。[Example] According to the following standard converter operating conditions, the average life of the bottom blowing nozzle in the conventional method in which 0.01 Nm3/min/ton of N2 gas was blown from the bottom blowing nozzle in the slag coating process after tapping was 1090 charge is enough, but according to the same standard converter operating conditions, the amount of 82 gas blown from the bottom blowing nozzle during slag coating was 0.025 N.
The nozzle life is 231 m3/ )-min.
2 charges, and it was confirmed that the converter life could be extended by more than twice that of the conventional example. Note that this converter life approximately corresponds to the erosion life of the refractories near the slag line on the furnace wall.
く標準転炉操業条件〉
供試転炉(実機)
容 量 ・・・85トン/チャージ底吹きノズル・
・・単孔式SAノズル
(Single Annealer)
炉底耐大物・・・Mg0−C
溶銑装入量・−aaトン/チャージ
精錬スラグ・・・4トン/チャージ
上吹き酸素−tsoooNm3/hr
底吹き酸素・・・なし
スラグコーテイング材・・・出鋼中に溶鋼1トン当たり
6Kgの軽ドロマイト
を精錬スラグ中に投入して半
溶融状態としコーティング用
スラグとした。Standard converter operating conditions〉 Test converter (actual machine) Capacity: 85 tons/charge bottom blowing nozzle
...Single hole SA nozzle (Single Annealer) Large furnace bottom material...Mg0-C Hot metal charging amount -aa tons/Charge refining slag...4 tons/Charge top-blown oxygen -tsoooNm3/hr Bottom-blowing oxygen ...None Slag coating material...During steel tapping, 6 kg of light dolomite per ton of molten steel was put into the refining slag to make it semi-molten and used as coating slag.
また第1図は、上記方法に準じてスラグコーティング時
の底吹きガス流量を変えた場合(スラグ厚さ:約300
mm)におけるトータル鉄分の変化を、スラグコーテ
ィングなしの場合と対比して示したグラフである。Figure 1 also shows the case where the bottom blowing gas flow rate during slag coating was changed according to the above method (slag thickness: approximately 300 mm).
Fig. 3 is a graph showing changes in total iron content in mm) in comparison with a case without slag coating.
[発明の効果]
本発明は以上の様に構成されており、スラグコーティン
グ時における底吹きガス量の増大によりガス消費量は若
干増大するものの、それによって転炉寿命を飛躍的に延
長することができるので、総合的にみれば転炉吹錬に要
する経費を大幅に低減することができた。[Effects of the Invention] The present invention is configured as described above, and although the gas consumption increases slightly due to the increase in the amount of bottom-blown gas during slag coating, it is possible to dramatically extend the life of the converter. Therefore, overall, the cost required for converter blowing could be significantly reduced.
第1図はスラグコーティング時の底吹きガス流量とトー
タル鉄分の関係を示すグラフである。
昭和62年 4月15日
昭和61年特許願第301957号
2、発明の名称
3、補正をする者
事件との関係 特許出願人
4、代理人
5、補正の対象
正 誤 表FIG. 1 is a graph showing the relationship between the bottom blowing gas flow rate and the total iron content during slag coating. April 15, 1988 Patent Application No. 301957 of 1988 2, Title of the invention 3, Relationship with the case of the person making the amendment Patent applicant 4, Agent 5, Subject of amendment Errata
Claims (1)
ーティングして保護する方法において、溶融乃至半溶融
スラグのコーティング工程で、底吹きノズル1孔当たり
0.025Nm^3/トン・分以上の底吹速度で不活性
ガスを吹込むことを特徴とする底吹きノズルを備えた転
炉の底面コーティング方法。In a method of coating and protecting the bottom of a converter equipped with a bottom-blowing nozzle when the furnace is empty, in the coating process of molten or semi-molten slag, an amount of 0.025 Nm^3/ton-min or more per hole of the bottom-blowing nozzle is applied. A method for coating the bottom surface of a converter equipped with a bottom blowing nozzle, which is characterized by blowing inert gas at a bottom blowing speed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30195786A JPS63153209A (en) | 1986-12-17 | 1986-12-17 | Method for coating bottom of converter fitted with bottom blowing nozzle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30195786A JPS63153209A (en) | 1986-12-17 | 1986-12-17 | Method for coating bottom of converter fitted with bottom blowing nozzle |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63153209A true JPS63153209A (en) | 1988-06-25 |
Family
ID=17903152
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP30195786A Pending JPS63153209A (en) | 1986-12-17 | 1986-12-17 | Method for coating bottom of converter fitted with bottom blowing nozzle |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63153209A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04276008A (en) * | 1991-03-01 | 1992-10-01 | Nippon Steel Corp | Method for operating bottom blowing converter |
-
1986
- 1986-12-17 JP JP30195786A patent/JPS63153209A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04276008A (en) * | 1991-03-01 | 1992-10-01 | Nippon Steel Corp | Method for operating bottom blowing converter |
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