JPS6156223A - Method for coating converter with slag - Google Patents
Method for coating converter with slagInfo
- Publication number
- JPS6156223A JPS6156223A JP17513784A JP17513784A JPS6156223A JP S6156223 A JPS6156223 A JP S6156223A JP 17513784 A JP17513784 A JP 17513784A JP 17513784 A JP17513784 A JP 17513784A JP S6156223 A JPS6156223 A JP S6156223A
- Authority
- JP
- Japan
- Prior art keywords
- slag
- converter
- coating
- remaining
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/44—Refractory linings
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、転炉の内張り耐火物を保護するためのスラグ
コーティング方法に関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a slag coating method for protecting the refractory lining of a converter.
従来の技術
一般に、上吹もしくは一ヒ底吹転炉にて溶鋼を溶製する
際に、該転炉の内張り耐火物はスラグとの反応による溶
損、溶鋼による摩耗あるいは熱変化によるスポーリング
現象等によってかなりの損耗を受けることt#よく知ら
れている。Conventional technology Generally, when molten steel is produced in a top-blown or bottom-blown converter, the refractory lining of the converter suffers from erosion due to reaction with slag, wear caused by the molten steel, or spalling due to thermal changes. It is well known that it is subject to considerable wear and tear due to
この耐火物の損耗は、当然転炉の寿命低下を招き耐火物
コストの上置、および修復築造に多大の手間と期間を要
することから、単に耐火物の消費増加に留まらず転炉の
生産能力の大l]な低下等の経済損失を招いている。This wear and tear of refractories naturally shortens the lifespan of the converter, increases the cost of refractories, and requires a great deal of time and effort for repair and construction. This has led to economic losses such as a large decline in
而して、精錬に用いる転炉の内張り耐火物の局゛部損耗
部等に補修用耐火物を投射、あるいは吹付は等を行ない
転炉の延命策を図る方法が通常行なわれている。Therefore, a method is usually used to prolong the life of the converter by projecting or spraying repair refractories onto locally worn parts of the refractory lining of the converter used for refining.
しかし、補修用耐火物を投射、あるいは吹付ける方法は
、高価な耐火物を用いて、■一つ修復面に対する補修効
率が極めて悪いこと、および補修に長時間を要する等の
問題点を有している。However, the method of projecting or spraying repair refractories uses expensive refractories and has problems such as extremely low repair efficiency for the repaired surface and a long time required for repair. ing.
従って、従来より前述した如き補修方法の問題点を改良
する目的で、例えば特開昭57−18111号公報に示
された如く底吹き転炉の炉底ガス吹込み羽目を用いて炉
内に残留せしめたスラグを改質して後に、該羽口からガ
ス流体を吹込んで炉壁にスラグをコーティングする方法
(以下単に底吹き羽目法と称する)が提案されている。Therefore, in order to improve the problems of the conventional repair methods as described above, for example, as shown in Japanese Patent Application Laid-Open No. 57-18111, the gas remaining in the furnace is A method has been proposed (hereinafter simply referred to as the bottom blowing method) in which the slag is reformed and then a gaseous fluid is blown through the tuyere to coat the furnace wall with the slag.
発明が解決しようとする問題点
この底吹き羽目法は、精錬後のスラグを炉壁にコーティ
ングして寿命延長を図る上でかなりの効果を期待できる
が、底吹き羽目を用いるために、該別[1の詰り防1に
を図る必要性から、一定の大流速を確保しなければなら
ず、スラグの放飛によるコーティング範囲が炉をいかに
揺動しても限定される。Problems to be Solved by the Invention This bottom blowing method can be expected to be quite effective in extending the life of the furnace by coating the furnace wall with slag after refining. [Due to the need to prevent clogging (1), a constant high flow rate must be ensured, and the coating range due to flying slag is limited no matter how the furnace is shaken.
さらに、これ等の底吹き羽目は、操業の単純化から一定
流縫域で設計されているために、前記の現象はより制約
を受ける。また、転炉内に残留するスラグのφが少ない
と底吹き羽目から吹き込まれるガスが吹き抜けを起し、
炉を揺動してもこの現象を抑制できず、結果としてスラ
グコーティングを充分に行ない得ないこと、および羽[
1のガス流鼠操作、炉の姪動等作業が難かしく、1つコ
ーティングに長時間を要する等の欠点を有している。Furthermore, since these bottom-blown slats are designed in a constant flow region to simplify operation, the above-mentioned phenomenon is more restricted. In addition, if the φ of the slag remaining in the converter is small, the gas blown from the bottom blowhole will cause blow-by.
Even if the furnace is rocked, this phenomenon cannot be suppressed, and as a result, slag coating cannot be achieved sufficiently, and the blade [
It is difficult to operate the gas flow with a mouse, move the furnace, etc., and has drawbacks such as the fact that it takes a long time to coat one coat.
本発明は、前述した如き従来のスラグコーティングの欠
点を改良したものでスラグ散飛によるコーティング範囲
が広く、■一つ炉の揺動をも必要とせず、しかも転炉内
残留スラグ量の多少に拘らずその目的の範囲に簡単、且
つ短時間で効果的にコーティングすることを可能とした
ものである。The present invention improves the drawbacks of the conventional slag coating as described above, and has a wide coating range due to slag scattering.■ It does not require any shaking of the furnace, and it can reduce the amount of slag remaining in the converter. However, it is possible to easily and effectively coat the desired area in a short period of time.
問題点を解決するための手段
本発明の特徴とするところは、残存スラグに改質剤を添
加して後に、上吹ランスを介して空気もしくは遅反応性
ガスの吹イ1け波により、該改質スラグを混合、■、つ
、放飛して冷却しつつ内壁面に凝着させる極めて優れた
スラグコーティング方法である。Means for Solving the Problems The present invention is characterized in that after adding a modifier to the remaining slag, the modifier is added to the remaining slag by blowing a single wave of air or slow-reacting gas through a top blowing lance. This is an extremely excellent slag coating method in which modified slag is mixed, scattered, and allowed to adhere to the inner wall surface while being cooled.
作用
以下本発明による転炉のスラグコーティング方法につい
て述べる。Function The slag coating method for a converter according to the present invention will be described below.
本発明者等は、上吹もしくは−L底吹転炉(以下単に転
炉と称する)の内壁面を、スラグコーテイ「
ングにより、精錬中核内壁を保護して炉寿命を延長する
方法について鋭意検討と実験を行なった結果、従来溶鉄
の精錬に用いる酸素吹込み用ランスによって、該転炉内
壁面のスラグコーティングを極めて効果的に行ない得る
ことを知見した。The present inventors have conducted intensive studies on a method of protecting the inner wall of the refining core and extending the life of the refining core by slag coating the inner wall surface of a top-blown or -L bottom-blown converter (hereinafter simply referred to as a converter). As a result of experiments, it was found that the slag coating on the inner wall surface of the converter can be applied extremely effectively using the oxygen injection lance conventionally used for refining molten iron.
すなわち本発明は転炉のランスを用いて、該ランスに空
気もしくは遅反応性ガスを通じ、内壁面の損耗部位に応
じてランスの炉底面からの高さを調節するかあるいは吹
込みガス量を増減するか、又はこの両者の組合せによっ
てスラグコーティングを行なうことにある。このコーテ
ィングは転炉内壁の略全面か、あるいはもっとも損耗の
受は易いスラグライン部、もしくはトラニオン部周辺に
、改質スラグを放飛しく吹き飛ばし)、且つ溶融軟化し
た改質スラグをランスを介して吹込まれた放飛ガスによ
って冷却しつつ凝着せしめる。That is, the present invention uses a lance of a converter, passes air or a slow-reacting gas through the lance, and adjusts the height of the lance from the bottom of the furnace or increases or decreases the amount of blown gas depending on the damaged area of the inner wall surface. slag coating, or a combination of both. This coating is applied by blowing the modified slag loosely onto almost the entire inner wall of the converter, or around the slag line or trunnion, which is most susceptible to wear and tear), and by blowing the molten and softened modified slag through a lance. It is cooled by the released gas and allowed to coagulate.
残存スラグとしては、精錬の際に生成した全量もしくは
除滓後の一部の炉内残存スラグを用いる。As the residual slag, the entire amount generated during refining or a part of the slag remaining in the furnace after slag removal is used.
改質スラグは、残存スラグに改質剤を添加して用いる。Modified slag is used by adding a modifier to residual slag.
改質剤の添加方法としては、炉外脱燐処理を施こされた
低燐銑を用いて吹錬初期、もしくは中期に、例えばMg
O含有耐火物屑、ドロマイト、およびMgOクリンカー
等を添加して、 MgO含有量が5%以上でP、、05
含有量≦1.0%の低燐高Mg[l含有スラグとする。As a method of adding the modifier, for example, Mg
By adding O-containing refractory scrap, dolomite, MgO clinker, etc., the MgO content is 5% or more and P.05
The slag is defined as a low phosphorous, high Mg[l-containing slag with a content of 1.0%.
この低燐高MgO含有スラグは、精錬中の溶鋼とスラグ
の反応を促進し、又高MgOスラグによる耐火物の溶損
を抑制し且つ、次精錬チャージの燐汚染を抑止すること
ができると共に、出鋼終了後の炉内に残存した前記の低
燐高MgOスラグに、改質剤として例えば生ドロマイト
、もしくはレンガ屑等を添加することにより、炉壁内面
に凝着したスラグからなる耐火物層の耐火度を可及的に
向−1−せしめることができることから好ましい。This low phosphorus and high MgO content slag can promote the reaction between molten steel and slag during refining, suppress the erosion of refractories by the high MgO slag, and suppress phosphorus contamination of the subsequent refining charge. By adding, for example, raw dolomite or brick scraps as a modifier to the low-phosphorous, high-MgO slag remaining in the furnace after steel tapping, a refractory layer consisting of slag adhered to the inner surface of the furnace wall is created. This is preferable because it can improve the fire resistance of the material as much as possible.
さらにまた、本発明は、通常の精錬で得られた炉内の残
存スラグに、MgO含有レンし屑と生ドロマイト、ある
いはこれ等の単体、もしくはこれ等以外の例えば、Ca
O、ZrO2等の耐火度を有する改質剤を添加してもよ
い。Furthermore, the present invention adds MgO-containing glass slag and raw dolomite to the remaining slag in the furnace obtained by ordinary refining, or these alone, or other materials such as Ca.
A modifier having a fire resistance such as O, ZrO2, etc. may be added.
次に、本発明によるスラグコーティング方法について図
に示す一実施例に基づいてさらに詳述する。Next, the slag coating method according to the present invention will be described in further detail based on an embodiment shown in the drawings.
第1図は、本発明による一ト吹転炉のスラグコーティン
グの立面断面図を示し、第2図は、上底吹転炉のスラグ
コーティングの立面断面図を示す。FIG. 1 shows an elevational sectional view of the slag coating of a one-tower blown converter according to the invention, and FIG. 2 shows an elevational sectional view of the slag coating of a top-bottom blown converter.
図において、転炉lに内張すされた耐火物2は、精錬条
件、加熱冷却とスラグ組成等によって、例えばスラグラ
イン部A、あるいはトラニオン部B等が損耗して順次拡
大する。この損耗の拡大防1にと損耗部の修復を図るた
めに、炉台によって若干異なるが、例えば+70T炉で
全量、もしくはIOT程度の残存スラグ3に、改質剤と
して例えばレンガ屑もしくは生ドロマイト等を添加する
。In the figure, a refractory 2 lined in a converter 1 gradually expands as the slag line portion A or trunnion portion B, etc. are worn out due to refining conditions, heating/cooling, slag composition, etc. In order to prevent the expansion of this wear and tear and to repair the worn parts, for example, in a +70T furnace, brick scraps or raw dolomite, etc., are added as a modifier to the remaining slag3, which is about the same as the entire amount or IOT, although it differs slightly depending on the furnace. Added.
この状態において、」二次ランス4の基端部にフレキシ
ブルホース4aに連設された酸素配管5のパルプ5aを
閉止し、空気もしくは遅反応性ガス配管6のバルブ6a
を開いて、該空気もしくは遅反応性ガスを前記のランス
4の先端に穿設した中7 孔、あるいは多孔か
らなるランス孔(図示せず)より残存スラブに吹付ける
。ランス4を介して空気もしくは遅反応性ガスを炉台に
もよるが例えば+70T炉で4000 N in” /
Hr〜30000 N m / Hr吹付けによって
、残存スラグ3は添加した改質剤と充分混合されつつ順
次散飛して、炉内壁面7に該吹込ガスによる冷却によっ
て粘着性を増加しつつ、該内壁面7へ到達時確実に凝着
する。In this state, the pulp 5a of the oxygen pipe 5 connected to the flexible hose 4a at the base end of the secondary lance 4 is closed, and the valve 6a of the air or slow-reactive gas pipe 6 is closed.
is opened, and the air or slow-reacting gas is blown onto the remaining slab through a medium hole or a multi-hole lance hole (not shown) drilled at the tip of the lance 4. Air or a slow-reacting gas is supplied via lance 4 to the furnace, depending on the furnace stand, for example, 4000 N in” / in a +70T furnace.
By spraying Hr~30,000 Nm/Hr, the remaining slag 3 is thoroughly mixed with the added modifier and scattered one after another, and the remaining slag 3 is sprayed onto the furnace inner wall surface 7 while increasing its stickiness due to cooling by the blown gas. It will definitely adhere when it reaches the inner wall surface 7.
また、前述のスラグライン部A、あるいはトラニオン部
B等の局部コーティングを行なうには、ランス4を実線
の位置8となるように転炉lの炉底内壁面9からの高さ
を高くするか、あるいはランス4に、供給するガス量を
低減することにより1図中実線矢印を主流とした放飛が
形成されスラグライン部Aが容易に修復される。さらに
、ランス4を点線の位置lOに示すように炉底内壁面9
に近く位置せしめるか、あるいは吹込みガス量を増加す
ると点線矢印を主流とした放飛の形成によりI・ラニオ
ン部Bが修復される。In addition, in order to locally coat the slag line part A or the trunnion part B, etc., it is necessary to raise the height of the lance 4 from the bottom inner wall surface 9 of the converter l so that it is at the position 8 indicated by the solid line. Alternatively, by reducing the amount of gas supplied to the lance 4, a discharge with the solid line arrow in FIG. Furthermore, the lance 4 is moved to the furnace bottom inner wall surface 9 as shown in the dotted line position lO.
If the I/runion part B is located close to or the amount of blown gas is increased, the I/runion part B is repaired by the formation of a jet with the dotted line arrow as the main flow.
また第2図に示す如く、炉底に設けた単管、もしくは多
重管からなる羽口11に炉内の残存スラグ3が差し込ま
ないように、空気又は遅反応性ガスを羽目より供給しつ
つ、前述の上吹転炉と同様にスラグコーティングを行な
う。この際には、羽目+1から供給されるガスによって
、残存スラグ3と添加された改質剤との混合が促進され
ることから、凝着したスラグの耐火度が極めて向上する
。In addition, as shown in FIG. 2, air or slow-reacting gas is supplied in order to prevent the remaining slag 3 in the furnace from being inserted into the tuyere 11, which is a single tube or multiple tubes provided at the bottom of the furnace. Slag coating is performed in the same manner as in the above-mentioned top blowing converter. At this time, the gas supplied from the slat +1 promotes the mixing of the remaining slag 3 and the added modifier, so that the refractoriness of the adhered slag is greatly improved.
なお、吹込みに用いる遅反応性ガスとしては、不活性ガ
スであるAr、 N2.およびCO2と、これ等に必要
に応じて酸素を40%以下混合したものを含むものであ
り、特に残存スラグ3の溶融状態が悪く凝結に近い場合
、もしくは改質剤を融合したい際には、吹込みガス中に
酸素を混合して用いることにより残存スラグ3の溶融状
態の保持と改質剤の融合促進を大巾に向−にせしめるこ
とができるが、酸素が40%より多くなると放飛体の冷
却が阻害される。Note that the slow-reactive gases used for blowing include inert gases such as Ar, N2. and CO2, and a mixture of these and less than 40% oxygen as necessary.Especially when the remaining slag 3 is poorly melted and close to condensation, or when it is desired to fuse the modifier, By mixing oxygen in the blown gas, it is possible to maintain the molten state of the remaining slag 3 and promote the fusion of the modifier, but if the oxygen content exceeds 40%, projectiles cooling is inhibited.
実施例
170T、l吹転炉を用い、第1図に示す方法で本発明
のスラグコーティングを行った。実施条件は表−1に示
した。Example 17 The slag coating of the present invention was carried out using a 70T blowing converter according to the method shown in FIG. The implementation conditions are shown in Table-1.
本誌のスラグコーティング実施例(表−1)の内No、
1.2は精錬中にMgO含有レンし屑3 T/chと化
ドロマイ)4T/chを添加し、出鋼後の炉内残存スラ
グに、更にレンガ屑2Tと生ドロマイトlTを添加して
コーティングを行なったもので、いずれも優れたコーテ
ィングが得られた。またNo、3.4は通常の精錬スラ
グにレンガ屑3 T/chと生ドロマイトI T/ch
を榛加したもので同等のコーテイング量が得られた。Among the slag coating examples (Table 1) in this magazine, No.
1.2 is a coating method in which 3 T/ch of MgO-containing brick scraps and 4 T/ch of dolomite (chemical dolomite) are added during refining, and 2 T/ch of brick scraps and raw dolomite 1 T are added to the slag remaining in the furnace after tapping. Excellent coatings were obtained in all cases. Also, No. 3.4 is ordinary refined slag, brick scraps 3 T/ch and raw dolomite I T/ch.
The same amount of coating was obtained with the addition of
次に、 170T上底吹転炉を用い、炉底羽口を用いた
従来方法と第2図に示す本発明方法との比較を行った。Next, using a 170T top-bottom blowing converter, a comparison was made between a conventional method using a bottom tuyere and the method of the present invention shown in FIG.
結果を表−2に示した。The results are shown in Table-2.
発明の効果
表−2で明らかなように、従来方法に比較して1本発明
方法はスラグコーティング処理時間が短かく、しかもコ
ーティング付着縁も大巾に改善され、炉寿命延長による
耐火物コストの大巾な節減が達成された。さらに、低燐
高MgOスラグを用いた際には、次チャージの燐汚染が
全く見られなかった。As is clear from Table 2 of Effects of the Invention, compared to the conventional method, the method of the present invention shortens the slag coating treatment time, and also greatly improves the coating adhesion, resulting in a reduction in refractory costs by extending the life of the furnace. Significant savings were achieved. Furthermore, when the low phosphorous high MgO slag was used, no phosphorus contamination was observed in the subsequent charge.
ll 表−2ll Table-2
第1図は、I−吹転炉のスラグコーティング方法の立面
断面図を示し、第2図は、L底吹転炉のスラグコーティ
ング方法のζ面断面図を示す。FIG. 1 shows an elevational cross-sectional view of the slag coating method for an I-blown converter, and FIG. 2 shows a zeta-plane cross-sectional view of the slag coating method for an L-bottom blowing converter.
Claims (1)
転炉内壁面にコーティングする方法において、該残存ス
ラグに改質剤を添加して後に、上吹ランスを介して、空
気もしくは遅反応性ガスの吹付け流により、該改質スラ
グを混合且つ放飛して冷却しつつ転炉の周壁面に凝着せ
しめることを特徴とした転炉のスラグコーティング方法
。In a method of coating the inner wall surface of the converter with the remaining slag after the completion of refining in a top-blown or top-bottom blown converter, after adding a modifier to the remaining slag, air or slow A slag coating method for a converter, characterized in that the reformed slag is mixed and scattered by a spray flow of a reactive gas, and is allowed to adhere to the peripheral wall surface of the converter while being cooled.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17513784A JPS6156223A (en) | 1984-08-24 | 1984-08-24 | Method for coating converter with slag |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17513784A JPS6156223A (en) | 1984-08-24 | 1984-08-24 | Method for coating converter with slag |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6156223A true JPS6156223A (en) | 1986-03-20 |
Family
ID=15990933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17513784A Pending JPS6156223A (en) | 1984-08-24 | 1984-08-24 | Method for coating converter with slag |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6156223A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63137117A (en) * | 1986-11-27 | 1988-06-09 | Nkk Corp | Repairing method for furnace body |
JPH0297612A (en) * | 1988-10-03 | 1990-04-10 | Kawasaki Steel Corp | Method for coating slag in converter for steel-making |
JPH0542988U (en) * | 1991-11-15 | 1993-06-11 | 株式会社東芝 | refrigerator |
JPH06212233A (en) * | 1992-10-16 | 1994-08-02 | Technological Resources Pty Ltd | Method of protecting refractory lining in gas space of metallurgical reacting container |
US6627256B1 (en) * | 1998-10-05 | 2003-09-30 | Kawasaki Steel Corporation | Method for slag coating of converter wall |
KR100399308B1 (en) * | 1998-12-21 | 2004-02-05 | 주식회사 포스코 | A method of slag splash coating in an oxygen converter |
KR100758435B1 (en) * | 2001-06-27 | 2007-09-14 | 주식회사 포스코 | A Method for Removing Reclained lump steel on the Converter Throat Using Nitrogen Blowing |
-
1984
- 1984-08-24 JP JP17513784A patent/JPS6156223A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63137117A (en) * | 1986-11-27 | 1988-06-09 | Nkk Corp | Repairing method for furnace body |
JPH0297612A (en) * | 1988-10-03 | 1990-04-10 | Kawasaki Steel Corp | Method for coating slag in converter for steel-making |
JPH0542988U (en) * | 1991-11-15 | 1993-06-11 | 株式会社東芝 | refrigerator |
JPH06212233A (en) * | 1992-10-16 | 1994-08-02 | Technological Resources Pty Ltd | Method of protecting refractory lining in gas space of metallurgical reacting container |
US6627256B1 (en) * | 1998-10-05 | 2003-09-30 | Kawasaki Steel Corporation | Method for slag coating of converter wall |
KR100625372B1 (en) * | 1998-10-05 | 2006-09-18 | 제이에프이 스틸 가부시키가이샤 | Method for slag coating of converter wall |
KR100399308B1 (en) * | 1998-12-21 | 2004-02-05 | 주식회사 포스코 | A method of slag splash coating in an oxygen converter |
KR100758435B1 (en) * | 2001-06-27 | 2007-09-14 | 주식회사 포스코 | A Method for Removing Reclained lump steel on the Converter Throat Using Nitrogen Blowing |
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