JPS63132750A - Casting method for clad steel ingot - Google Patents
Casting method for clad steel ingotInfo
- Publication number
- JPS63132750A JPS63132750A JP27887386A JP27887386A JPS63132750A JP S63132750 A JPS63132750 A JP S63132750A JP 27887386 A JP27887386 A JP 27887386A JP 27887386 A JP27887386 A JP 27887386A JP S63132750 A JPS63132750 A JP S63132750A
- Authority
- JP
- Japan
- Prior art keywords
- casting
- mold
- metal
- clad
- cladding metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、クラッド鋳塊の鋳造方法に関するものであり
、特に広幅の合わせ材を使った場合でも全体に界面がき
れいで接着性に優れ、かつ母材の清浄度も高いクラッド
金属板(以下“クラツド鋼板”の例で述べる)用鋳塊を
有利に鋳造するための手段について提案するものである
。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for casting clad ingots, and in particular, even when using wide laminated materials, the entire interface is clean and the adhesive properties are excellent. The present invention proposes a means for advantageously casting an ingot for clad metal plate (hereinafter described as an example of "clad steel plate"), which also has a high cleanliness of the base material.
(従来の技術)
合わせ材(芯材)のまわりに母材金属溶湯を注いで鋳ぐ
るみクラッド鋳塊を得る方法は、例えば特開昭39−3
259号公報や特開昭60−257947号公報等の開
示に見られるとおり既知のものである。(Prior art) A method of obtaining a cast clad ingot by pouring molten base metal around a laminating material (core material) is described, for example, in JP-A-39-3.
This is a known thing as seen in disclosures such as No. 259 and Japanese Unexamined Patent Publication No. 60-257947.
最近、このクラツド材に関しての使途は大きく拡がって
おり、実際のユーザーの要求も広範囲に亘っているのが
実情で、例えばクラツド比に対しても一定ではなく多種
類にわたっている。こうした要請に応えられる有利なり
ラッド鋳塊の製造技術として、合わせ材を鋳型内に水平
に置いて母材金属溶湯(以下は「溶鋼」の例でのべる)
の注入量を変更することにより、種々のクラツド比のも
のを少ない設備で実現するという従来技術が提案されて
いる。Recently, the uses of this cladding material have been greatly expanded, and the reality is that the actual user requirements are wide-ranging.For example, the cladding ratio is not constant, and there are many types. An advantageous rad ingot manufacturing technology that meets these demands is to place the composite material horizontally in the mold and use the base metal molten metal (the following is an example of "molten steel").
A conventional technique has been proposed in which various cladding ratios can be realized with a small amount of equipment by changing the injection amount of .
すなわち、特開昭60−257947号公報に開示され
ている技術がそれであり、その概略を示すと、板状の合
わせ材を、鋳型内に注入する溶鋼の迫り上がる場面と平
行になる姿勢:すなわち水平に保持する一方、合わせ材
位置との関連において下注ぎする溶鋼の量:すなわち注
入溶鋼の高さを調節することにより、所望のクラツド比
のもが得られるようにした技術である。That is, the technique disclosed in Japanese Patent Application Laid-Open No. 60-257947 is the technique, and its outline is as follows: A plate-shaped laminated material is placed in a position parallel to the rising scene of molten steel being injected into a mold: This technique allows a desired cladding ratio to be obtained by holding the molten steel horizontally and adjusting the amount of molten steel to be poured (i.e., the height of the poured molten steel) in relation to the position of the laminate.
すなわち、大断面の鋳型内に、一定厚みの合わせ材を所
定位置(鋳型底面に対してほぼ水平)に中空支持(懸吊
もしくは下部支持)し、一方鋳型内の残余鋳造空間に注
入する溶鋼の量を変化させることにより、鋳ぐるみ鋳塊
のクラツド比を任意に変化させ、もってユーザーの要求
する種々のクラツド比に対応する鋼塊を、少ない鋳型と
予め用意した合わせ材で間に合うようにした技術である
。In other words, a composite material of a certain thickness is hollowly supported (suspended or supported below) in a predetermined position (almost horizontally with respect to the bottom of the mold) in a large-section mold, while molten steel is injected into the remaining casting space in the mold. A technology that allows the cladding ratio of cast ingots to be arbitrarily changed by changing the amount of ingots, thereby making it possible to produce steel ingots that meet the various cladding ratios required by users with a small number of molds and pre-prepared mating materials. It is.
その結果多種の鋳型及び多種の合わせ材を予め用意する
必要がな(なり、少数の合わせ材を製作しておけば、ユ
ーザーからのオーダーに応じて即座に対応でき、製造工
程が大幅に短縮できる利点がある。As a result, there is no need to prepare many types of molds and various types of laminate materials in advance (by manufacturing a small number of laminate materials, you can immediately respond to orders from users, and the manufacturing process can be significantly shortened. There are advantages.
(発明が解決しようとする問題点)
ところが、上記従来技術で得た鋳塊について、分塊圧延
〜厚板圧延を施して製品板とし、それを超音波探傷試験
したところ、第4図に示すように、合わせ材1と母材と
の界面;とりわけ湯上り口2から遠いエツジ部1eにス
ペーサタイト系(MnO−5iO□−AlzOs)を代
表とする非金属介在物3が観察され、これがクラッド接
着強度を低下させているという現象をつきとめた。しか
も、この傾向は合わせ材の幅が大きい(>1400mm
)程、顕著であった。(Problems to be Solved by the Invention) However, when the ingot obtained by the above-mentioned conventional technique was subjected to blooming rolling to thick plate rolling to obtain a product plate, and an ultrasonic flaw detection test was performed on the product plate, the result was as shown in Fig. 4. As shown, non-metallic inclusions 3 typified by spacer-tite (MnO-5iO□-AlzOs) are observed at the interface between the laminated material 1 and the base material; especially at the edge portion 1e far from the hot water outlet 2; We have identified a phenomenon that reduces strength. Moreover, this tendency occurs when the width of the laminated material is large (>1400 mm).
), it was more noticeable.
そこで、注入速度を上げてみたところ前記介在物のトラ
ップは無くなるものの湯面変動が激しくなり、母材側の
清浄性が悪くなるという新らたな問題が生じた。Therefore, when the injection speed was increased, the inclusion traps disappeared, but a new problem occurred: the level of the molten metal fluctuated violently, and the cleanliness of the base material deteriorated.
要するに、本発明の目的は、広幅の合わせ材を使うとき
に起る上述した問題点を克服するのに有利な鋳造法につ
いての開発成果を提案するところにある。In summary, the object of the present invention is to propose a development of a casting method that is advantageous in overcoming the above-mentioned problems that arise when using wide laminates.
(問題点を解決するための手段)
上述の如き要請に対し本発明は、次の事項を骨子とする
構成、すなわち;
合わせ材を定盤と水平に配設した鋳型内残余鋳造空間内
に、該合わせ材とは異なる成分の鋳ぐるみ用母材溶鋼を
、該合わせ材から外れた位置に設けた湯上り口を通じて
下注ぎ注入することにより、クラッド鋳塊を鋳造する方
法において、広幅の合わせ材を鋳ぐるむに当り、前記鋳
ぐるみ溶鋼を複数個の湯上り口から注入することを特徴
とするクラッド鋳塊の鋳造方法、
を採用することにより、合わせ材エツジ部と溶鋼界面に
非金属介在物が集積しないようにした技術である。(Means for Solving the Problems) In response to the above-mentioned demands, the present invention has a configuration based on the following points, namely: In the remaining casting space in the mold in which the laminated material is arranged horizontally to the surface plate, In a method of casting a clad ingot, a wide cladding material is cast by pouring base material molten steel for castings, which has a composition different from that of the cladding material, through an outlet provided at a position separate from the cladding material. By employing a method for casting a clad ingot characterized by injecting the cast molten steel from a plurality of inlets during casting, non-metallic inclusions are prevented from forming at the interface between the edge of the mating material and the molten steel. This is a technology that prevents them from accumulating.
(作 用)
健全な界面清浄性を実現するには、鋳込みに係わる鋳型
耐火物、合わせ材の清浄度、溶鋼自身の清浄度について
の配慮を前程とした上で次のような対策が必要である。(Function) In order to achieve sound interfacial cleanliness, it is necessary to take the following measures, with consideration given to the cleanliness of the mold refractories and mating materials involved in casting, and the cleanliness of the molten steel itself. be.
実験によれば、溶1ij14の注入速度が速ければ非金
属介在物3が合わせ材lの表面にトラップされる確率は
小さくなることが判った。従って、合わせ材1表面の溶
鋼4の渦流れを高速かつ均一にすれば上記トラップは解
消され清浄界面が得られる筈である。この点、湯上り口
2の口径を大きくし、注入速度も上げれば結果が顕れる
が、それも合わせ材1が小さい場合に限られ、広幅材に
なるとエツジ部に介在物層が生成する。According to experiments, it has been found that the higher the injection speed of the melt 1ij 14, the lower the probability that the nonmetallic inclusions 3 will be trapped on the surface of the laminated material 1. Therefore, if the vortex flow of the molten steel 4 on the surface of the laminated material 1 is made uniform at high speed, the above-mentioned trap will be eliminated and a clean interface will be obtained. In this regard, increasing the diameter of the outlet 2 and increasing the injection speed will produce better results, but this is only possible when the laminated material 1 is small, and if the material is wide, an inclusion layer will form at the edges.
そこで、本発明者らは、広幅材については湯上り口を複
数配設することによって対処した。その結果、該合わせ
材1表面に沿った溶鋼4の流れが均等化し、上述した広
幅材エツジ部1eへの介在物の付着が抑制できるように
なったのである。Therefore, the inventors of the present invention dealt with the problem by arranging a plurality of hot water outlets for the wide material. As a result, the flow of the molten steel 4 along the surface of the laminated material 1 is equalized, and the adhesion of inclusions to the above-mentioned wide material edge portion 1e can be suppressed.
第3図は、界面接着性に及ぼす湯上り口2と合わせ材幅
との影響を示す図であり、場面の変動が大きくなり溶鋼
の酸化を導いて母材の介在物量が増大する臨界: 8.
Ot/win以下では、該合わせ材幅が1400mmを
超えると、湯上り口2は2個以上にする必要のあること
が判る。FIG. 3 is a diagram showing the influence of the hot water outlet 2 and the width of the mating material on the interfacial adhesion, and shows the criticality where the fluctuation of the scene becomes large, leading to oxidation of the molten steel and increasing the amount of inclusions in the base metal: 8.
At Ot/win or less, if the width of the laminated material exceeds 1400 mm, it is found that it is necessary to have two or more hot water outlet ports 2.
もちろん、湯上り口20個数は合わせ材10幅の他に注
入速度にも影響するので、これを考慮して個数を決定す
る。なお、これらの関係については、次式で表現するこ
とができる。Of course, the number of the 20 hot water outlets affects the pouring speed as well as the width of the laminated material 10, so the number is determined taking this into consideration. Note that these relationships can be expressed by the following equation.
−W
ここで、Wは合わせ材幅(”) 、nは湯上り口の個数
、Wは単一湯上り口での注入速度(t/min )Kは
nによって決る定数で、n−1のとき1500゜n=2
のとき1900、n=3のとき2300である。-W Here, W is the width of the laminated material (''), n is the number of hot water outlets, W is the injection rate at a single hot water hot water outlet (t/min), and K is a constant determined by n, which is 1500 when n-1.゜n=2
1900 when n=3, and 2300 when n=3.
(実施例)
第2図に示す鋳造装置を用いて2Nクラツド鋼板を鋳造
した例で述べる。鋳型5はW(幅)1.7m−L(長さ
)2.0m−H(高さ)1.2mの内のり寸法を有する
ものであり、これを下注ぎ鋳込ロアつき底盤6上に設置
し、その内部にD(厚み) 100 m−W(幅)1.
5m−L (長さ) 1.7 mの大きさの低炭素鋼の
合わせ材1を支持体8を介して中空支持した。前記支持
体8の高さくH)は60mmであり、合わせ材1の底盤
側の面に剥離剤を塗布した。(Example) An example will be described in which a 2N clad steel plate was cast using the casting apparatus shown in FIG. The mold 5 has inner dimensions of W (width) 1.7 m - L (length) 2.0 m - H (height) 1.2 m, and is installed on a bottom plate 6 with a bottom pouring casting lower. and inside it D (thickness) 100 m-W (width) 1.
A laminated material 1 made of low carbon steel and having a size of 5 m-L (length) 1.7 m was supported in a hollow manner via a support 8. The height H) of the support 8 was 60 mm, and a release agent was applied to the bottom plate side surface of the laminated material 1.
次に、上記鋳型5内空間に、第1表に示す各種の条件で
構造用鋼を注入して上記合わせ材1を鋳ぐるみ、wl、
7m−L2.0m−Hl、Omの鋼塊を得、その後この
鋼塊を分塊圧延して幅1.75m−厚み250龍×lR
のスラブを製造し、冷却後績スラブの四周を切断して剥
離し、2mクラツド板とした。Next, structural steel is injected into the inner space of the mold 5 under various conditions shown in Table 1, and the laminated material 1 is poured into the mold, wl,
A steel ingot of 7m-L2.0m-Hl, Om was obtained, and then this steel ingot was bloomed to form a width of 1.75m-thickness of 250mm x lR.
After cooling, the four circumferences of the slab were cut and peeled to obtain a 2 m clad plate.
得られたクランド板について超音波探傷を行っ、 た。Ultrasonic flaw detection was performed on the obtained gland plate.
その結果を第1表にあわせて示すが、広幅材を用いた場
合、本発明法にあっては界面の欠陥および母材について
の欠陥は全く見られなかった。The results are also shown in Table 1. When a wide material was used, no defects at the interface or defects in the base material were observed in the method of the present invention.
(発明の効果)
以上説明したように本発明によれば、広幅の合わせ材を
用いてクラッド鋳塊を製造する場合でもエツジ部におけ
る界面接着不良や母材内への介在物欠陥もなく、高歩留
りで安価なりラッド材を得ることができる。(Effects of the Invention) As explained above, according to the present invention, even when manufacturing a clad ingot using wide-width laminated materials, there is no interface adhesion failure at the edges or inclusion defects in the base material, and the high Rud material can be obtained at a low yield.
第1図は、本発明法(複数口)に従って鋳造する例を説
明する鋳型の平面図、
第2図は、水平型クラッド鋳塊鋳造装置の断面図、
第3図は、界面接着性に及ぼす湯上り口と合わせ材幅と
の影響を示すグラフ、
第4図は、従来法(単口)に従って鋳造する例を説明す
る鋳型の平面図である。
1・・・合わせ材 2・・・湯上り口3・・・
介在物 4・・・溶鋼5・・・鋳型
6・・・底盤7・・・鋳込口 8・
・・支持体第1図
第2図
第3図
告わせオ才の十晶(mm)
第4図Fig. 1 is a plan view of a mold illustrating an example of casting according to the method of the present invention (multiple holes), Fig. 2 is a cross-sectional view of a horizontal clad ingot casting device, and Fig. 3 is an effect on interfacial adhesion. FIG. 4 is a graph showing the influence of the spout and the width of the mating material. FIG. 4 is a plan view of a mold illustrating an example of casting according to the conventional method (single mouth). 1... Laminated material 2... Bath outlet 3...
Inclusions 4... Molten steel 5... Mold
6... Bottom plate 7... Casting port 8.
...Support figure 1 figure 2 figure 3 figure 10 crystals (mm) figure 4
Claims (1)
間内に、該合わせ材とは異なる成分の鋳ぐるみ金属溶湯
を、該合わせ材から外れた位置に設けた湯上り口を通じ
て下注ぎ注入することにより、クラッド鋳塊を鋳造する
方法において、広幅の合わせ材を鋳ぐるむに当り、前記
鋳ぐるみ金属溶湯を複数個の湯上り口から注入すること
を特徴とするクラッド鋳塊の鋳造方法。1. Into the remaining casting space in the mold in which the cladding material is placed horizontally to the surface plate, pour the molten metal with a composition different from that of the cladding material through the hot water outlet set at a position away from the cladding material. A method for casting a clad ingot by pouring the molten metal into the casting injecting the molten metal from a plurality of inlets when casting a wide composite material. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27887386A JPS63132750A (en) | 1986-11-25 | 1986-11-25 | Casting method for clad steel ingot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27887386A JPS63132750A (en) | 1986-11-25 | 1986-11-25 | Casting method for clad steel ingot |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63132750A true JPS63132750A (en) | 1988-06-04 |
Family
ID=17603304
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27887386A Pending JPS63132750A (en) | 1986-11-25 | 1986-11-25 | Casting method for clad steel ingot |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63132750A (en) |
-
1986
- 1986-11-25 JP JP27887386A patent/JPS63132750A/en active Pending
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