JPS63132002A - Manufacture of door - Google Patents
Manufacture of doorInfo
- Publication number
- JPS63132002A JPS63132002A JP28037786A JP28037786A JPS63132002A JP S63132002 A JPS63132002 A JP S63132002A JP 28037786 A JP28037786 A JP 28037786A JP 28037786 A JP28037786 A JP 28037786A JP S63132002 A JPS63132002 A JP S63132002A
- Authority
- JP
- Japan
- Prior art keywords
- core material
- door
- door core
- press
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000011162 core material Substances 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔技術分野〕
この発明は、ドア用芯材の外面に表面化粧材を貼着して
なる内装ドア等のドアの製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Technical Field] The present invention relates to a method of manufacturing a door such as an interior door in which a decorative surface material is adhered to the outer surface of a door core material.
〔背景技術］
従来、第２図に示すように、枠組したドア用芯材１２の
外面に縦框表面材１５および平面部表面材１６からなる
外装用の表面化粧材１１を貼着して形成される、いわゆ
るフランシュドア等の木製の内装ドアが多く提供されて
いる。[Background Art] Conventionally, as shown in FIG. 2, an exterior decorative surface material 11 consisting of a vertical frame surface material 15 and a flat surface material 16 is attached to the outer surface of a framed door core material 12. There are many wooden interior doors such as so-called Franche doors.
かかる内装ドアの製造方法においては、第２図に示すよ
うに、ドア用芯材１２の外面に接着剤を塗布し、ドア用
芯材１２の両側部に断面コ字形の′ 縦框表面材１５を
それぞれ嵌着して配置させるとともに両面に平面部表面
材１６をそれぞれ配置させ、ついでドア用芯材１２を表
面化粧材１１とともに固定盤１３上に載置し、この固定
盤１３上に設けた押圧治具１４にドア用芯材１２の両側
面を当てて、ドア用芯材１２を固定盤１３の上方から上
部プレス盤（図示せず）でプレスし、ドア用芯材１２の
外面に表面化粧材１１を圧締接着させるようにしている
。In this method of manufacturing an interior door, as shown in FIG. 2, an adhesive is applied to the outer surface of the door core material 12, and vertical frame surface materials 15 having a U-shaped cross section are formed on both sides of the door core material 12. were respectively fitted and arranged, and the flat surface material 16 was placed on both sides, and then the door core material 12 was placed on the fixed plate 13 together with the surface decorative material 11, and the door core material 12 was placed on the fixed plate 13. Both sides of the door core material 12 are applied to the pressing jig 14, and the door core material 12 is pressed from above the fixed platen 13 with an upper press plate (not shown), and the outer surface of the door core material 12 is pressed. The decorative material 11 is pressed and bonded.
しかしながら、このような子線接着方法では、第３図（
Ａ）に示すように、ｋ！框表面材１５が直角に折曲され
ずに変形して折曲されドア用芯材１２と縦框表面材１５
との間にすき間ａが生じてドアの端部が直角に形成され
なかったり、第２図（Ｂ）に示すように、縦框表面材１
５の接合部に切れ目すが生じたり、第３図（Ｃ）に示す
ように、縦框表面材１５と平面部表面材１６との接合部
にすき間や段差Ｃが生じるなどの問題があった。However, in such a child wire adhesion method, as shown in Fig. 3 (
As shown in A), k! The stile surface material 15 is not bent at right angles but is deformed and bent to form the door core material 12 and the vertical stile surface material 15.
If the end of the door is not formed at a right angle due to a gap a between the stile surface material 1 and
There were problems such as a gap or step C being formed at the joint between the vertical stile surface material 15 and the flat surface material 16, as shown in FIG. 3(C). .
この発明の目的は、ドア用芯材の外面に表面化粧材を圧
締接着する際のドア用芯材と表面化粧材との接着性能の
向上を図り、ドアの端部を直角に形成するとともに表面
化粧材間の接合部にすき間や切れ目３段差等が発生する
のを防止したドアの製造方法を提供することである。The purpose of this invention is to improve the adhesion performance between the door core material and the surface decorative material when press-bonding the surface decorative material to the outer surface of the door core material, and to form the edges of the door at right angles. To provide a method for manufacturing a door that prevents the occurrence of gaps, cuts, three-step differences, etc. at joints between decorative surface materials.
〔発明の開示］
この発明のドアの製造方法は、表面化粧材を接着剤を介
して両面および両側面に配置したドア用芯材を固定盤上
に載置し、この固定盤上に設けた押圧治具に前記ドア用
芯材の一側面を当て他側面より側部プレス盤にてドア用
芯材をプレスし、ついで前記固定盤の上方より上部プレ
ス盤にてドア用芯材の表面をプレスし、さらに前記側部
プレス盤のプレス圧を上げてドア用芯材の側面をプレス
してドア用芯材の周囲に表面化粧材を圧締接着するもの
である。[Disclosure of the Invention] The method for manufacturing a door of the present invention includes placing a core material for a door on both surfaces and both sides thereof with a decorative surface material through an adhesive, and placing the door core material on a fixed platen. Place one side of the door core material on a pressing jig, press the door core material from the other side with a side press machine, and then press the surface of the door core material from above the fixed plate with an upper press machine. Then, the pressing pressure of the side press plate is increased to press the side surface of the door core material to press and bond the surface decorative material around the door core material.
このように、この発明によれば、ドア用芯材に表面化粧
材を圧締接着するに当たって、ドア用芯材の側面を側部
プレス盤によって側方からもプレスするとともにこの側
部プレス盤で二度押しするようにしたので、２回目の強
いプレスによって歪みが矯正され、ドアの端部で表面化
粧材を直角に折曲させることができ、かつ表面化粧材の
接合部にすき間や切れ目、段差等が発生するのを防止す
ることができる。As described above, according to the present invention, when press-bonding the decorative surface material to the door core material, the side surface of the door core material is also pressed from the side by the side press machine, and the side press machine also presses the side surface of the door core material from the side. Since it is pressed twice, distortions are corrected by the second strong press, and the surface decorative material can be bent at right angles at the edge of the door, and there are no gaps or cuts in the joints of the surface decorative material. It is possible to prevent steps from occurring.
その結果、ドアの寸法精度が向上し、不良率の低下につ
ながる。As a result, the dimensional accuracy of the door improves, leading to a reduction in the defective rate.
実施例
この発明の一実施例を第１図に基づいて説明する。すな
わち、このドアの製造方法は、第１図に示すように、表
面化粧材ｌを接着剤を介して両面および両側面に配置し
たドア用芯材２を固定盤３上に載置し、この固定盤３上
に設けた押圧治具４に前記ドア用芯材２の一側面を当て
他側面より側部プレス盤５にてドア用芯材２をプレスし
、ついで前記固定盤３の上方より上部プレス盤６にてド
ア用芯材２の表面をプレスし、さらに前記側部プレス盤
５のプレス圧を上げてドア用芯材２の側面をプレスして
ドア用芯材２の周囲に表面化粧材ｌを圧締接着するもの
である。Embodiment An embodiment of the present invention will be explained based on FIG. That is, as shown in FIG. 1, this door manufacturing method involves placing a door core material 2 with a decorative surface material L disposed on both surfaces and both sides with an adhesive on a fixed platen 3; One side of the door core material 2 is placed on a pressing jig 4 provided on the fixed plate 3, and the door core material 2 is pressed from the other side using the side press plate 5, and then from above the fixed plate 3. The surface of the door core material 2 is pressed by the upper press board 6, and the pressing pressure of the side press board 5 is increased to press the side surface of the door core material 2, thereby forming a surface around the door core material 2. The decorative material 1 is pressed and bonded.
前記表面化粧材ｌは、断面コ字形の一対の縦框表面材７
と一対の平面部表面材８とから形成され、縦框表面材７
は外面に接着剤を塗布したドア用芯材１２の両側部に、
また平面部表面材８はドア用芯材２の両面にそれぞれ配
置される。The surface decorative material l is a pair of vertical frame surface materials 7 having a U-shaped cross section.
and a pair of planar surface materials 8, and vertical frame surface materials 7.
are on both sides of the door core material 12 whose outer surface is coated with adhesive,
Further, the flat surface materials 8 are arranged on both sides of the door core material 2, respectively.
前記押圧治具４はドア用芯材２を表面化粧材１とともに
固定盤３上面にＳ”ｉ置させた状態において一方の″１
１１框表面材７の側方に配置され、他方の縦框表面材７
の側方には四部プレス盤５が配置される。また、平面部
表面材８の上方には上部プレス盤６が配置される。The pressing jig 4 is used when the door core material 2 and the decorative surface material 1 are placed S"i on the upper surface of the fixed plate 3.
11 placed on the side of the stile surface material 7, and the other vertical stile surface material 7
A four-part press plate 5 is arranged on the side of the press plate 5. Further, an upper press plate 6 is arranged above the flat surface material 8.
この実施例におけるドアの製造方法を第１図に基づいて
詳細に説明する。The door manufacturing method in this embodiment will be explained in detail with reference to FIG.
ドア用芯材２の外面全体に接着剤を塗布するとともに表
面化粧材１を配置させる。ドア用芯材２を固定盤３上に
載置し、押圧治具４に表面化粧材１の一方の側面を当接
し、他方の側面より側部プレス盤５にて常温、圧力約３
Ｋｇ／ｃ！Ａでプレスする。Adhesive is applied to the entire outer surface of the door core material 2, and the surface decorative material 1 is placed. The door core material 2 is placed on the fixed platen 3, one side of the surface decorative material 1 is brought into contact with the pressing jig 4, and the other side is pressed with the side press plate 5 at room temperature and under a pressure of about 3.
Kg/c! Press A.
ついで、上部プレス盤６にてドア用芯材２の表面を常温
、圧力約１２Ｋｇ／ａｄでプレスした後、側部プレス盤
５を一旦後退させ、再び側部プレス盤５にて常温、圧力
約３．５にｇ／−でドア用芯材２の側面をプレスしその
状態のままで５〜１０分間放置した後上部プレス盤６お
よび側部プレス盤５共にドア用芯材２より取り外す。Next, the surface of the door core material 2 is pressed on the upper press plate 6 at room temperature and under a pressure of about 12 kg/ad, and then the side press plate 5 is moved back and then pressed again on the side press plate 5 at room temperature and under a pressure of about 12 kg/ad. At 3.5 g/-, the side surface of the door core material 2 is pressed and left in that state for 5 to 10 minutes, after which both the upper press plate 6 and the side press plate 5 are removed from the door core material 2.
このようにドア用芯材２の側面を側部プレス盤５によっ
て側方からもプレスするとともに側部プレス盤で二度押
しするようにしたので、２回目の強いプレスによって歪
みが矯正され、ドアの端部において表面化粧材ｌを直角
に折曲させることができ、ｍ１表面材７とドア用芯材２
との間にすき間が生じたり、′＃１框表框材面材７合部
に切れ目が生したり、縦＋■表面材７と平面部表面材１
との接合部にすき間や段差が生じるのを防止することが
できる。In this way, since the side surface of the door core material 2 is pressed from the side by the side press machine 5 and pressed twice by the side press machine, the distortion is corrected by the second strong press, and the door The decorative surface material 1 can be bent at a right angle at the end of the m1 surface material 7 and the door core material 2.
There may be a gap between the ``#1 stile surface stile surface material 7 joint, or there may be a gap between the vertical +■ stile surface material 7 and the planar surface material 1.
It is possible to prevent gaps or steps from forming at the joint with the
この発明のドアの製造方法によれば、ドア用芯材に表面
化粧材を圧締接着するに当たって、ドア用芯材の側面を
側部プレス盤によって側方からもプレスするとともにこ
の側部プレス盤で二度押しするようにしたので、２回目
の強いフ゛レスによって歪みが矯正され、ドアの端部で
表面化粧材を直角に折曲させることができ、かつ表面化
粧材の接合部にすき間や切れ目、段差等が発生するのを
防止することができる。According to the door manufacturing method of the present invention, when pressing and adhering the surface decorative material to the door core material, the side surface of the door core material is also pressed from the side by the side press machine, and the side press machine also presses the side surface of the door core material from the side. Since the door is pressed twice, the distortion is corrected by the second strong press, and the facing material can be bent at right angles at the edge of the door, and there are no gaps or cuts in the joints of the facing material. , it is possible to prevent the occurrence of steps, etc.
その結果、ドアの寸法精度が向上し、不良率の低下につ
ながるという効果がある。As a result, the dimensional accuracy of the door is improved and the defect rate is reduced.
第１図はこの発明の一実施例におけるドアの断面図、第
２図は従来のドアの製造方法におけるドアの断面図、第
３図は従来のドアの製造方法における問題点を示す説明
図である。
１．１１・・・表面化粧材、２．１２・・・ドア用芯材
、３４１３・・・固定盤、４．１４・・・押圧治具、５
・・・側部プレス盤、６・・・上部プレス盤
奸俣士FIG. 1 is a sectional view of a door in an embodiment of the present invention, FIG. 2 is a sectional view of a door in a conventional door manufacturing method, and FIG. 3 is an explanatory diagram showing problems in the conventional door manufacturing method. be. 1.11... Surface decorative material, 2.12... Door core material, 3413... Fixed plate, 4.14... Pressing jig, 5
...Side press board, 6...Top press board Kanmatashi
Claims (1)
たドア用芯材を固定盤上に載置し、この固定盤上に設け
た押圧治具に前記ドア用芯材の一側面を当て他側面より
側部プレス盤にてドア用芯材をプレスし、ついで前記固
定盤の上方より上部プレス盤にてドア用芯材の表面をプ
レスし、さらに前記側部プレス盤のプレス圧を上げてド
ア用芯材の側面をプレスしてドア用芯材の周囲に表面化
粧材を圧締接着することを特徴とするドアの製造方法。A door core material with a decorative surface material arranged on both sides and both sides with an adhesive is placed on a fixed plate, and one side of the door core material is applied to a pressing jig provided on the fixed plate. Press the door core material from the other side using the side press machine, then press the surface of the door core material from above the fixed plate using the upper press machine, and then increase the pressing pressure of the side press machine. A method for producing a door, which comprises pressing the side surface of a door core material and press-bonding a surface decorative material around the door core material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28037786A JPH0796208B2 (en) | 1986-11-25 | 1986-11-25 | Door manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28037786A JPH0796208B2 (en) | 1986-11-25 | 1986-11-25 | Door manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63132002A true JPS63132002A (en) | 1988-06-04 |
| JPH0796208B2 JPH0796208B2 (en) | 1995-10-18 |
Family
ID=17624168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28037786A Expired - Lifetime JPH0796208B2 (en) | 1986-11-25 | 1986-11-25 | Door manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0796208B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101653669B1 (en) * | 2015-01-15 | 2016-09-05 | 주식회사 필룩스 | Apparatus for finishing system |
-
1986
- 1986-11-25 JP JP28037786A patent/JPH0796208B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0796208B2 (en) | 1995-10-18 |
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