JPS63120240A - Apparatus for measuring pollution level of liquid - Google Patents

Apparatus for measuring pollution level of liquid

Info

Publication number
JPS63120240A
JPS63120240A JP26688086A JP26688086A JPS63120240A JP S63120240 A JPS63120240 A JP S63120240A JP 26688086 A JP26688086 A JP 26688086A JP 26688086 A JP26688086 A JP 26688086A JP S63120240 A JPS63120240 A JP S63120240A
Authority
JP
Japan
Prior art keywords
liquid
hydraulic oil
constant pressure
piston
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26688086A
Other languages
Japanese (ja)
Inventor
Kenji Shimizu
賢治 清水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JAPAN ROOTARII JIYOINTO KK
Original Assignee
JAPAN ROOTARII JIYOINTO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JAPAN ROOTARII JIYOINTO KK filed Critical JAPAN ROOTARII JIYOINTO KK
Priority to JP26688086A priority Critical patent/JPS63120240A/en
Publication of JPS63120240A publication Critical patent/JPS63120240A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To easily and rapidly perform the taking-out and pressurization of a liquid and the measurement of the pollution level of said liquid, by a method wherein the liquid sucked from a liquid container by a pump part consisting of a piston and a cylinder through a suction part is transmitted to a measuring filter under constant pressure through a constant pressure mechanism. CONSTITUTION:A suction pipe 7 is inserted in a container receiving hydraulic oil to be measured and a piston 3 is retracted by a grip part 4 to suck the hydraulic oil in a cylinder 2. This suction operation is appropriately performed to suck the hydraulic oil in the cylinder 2 and an elastomer pipe 10. Thereafter, the container is detached from the main body and a pressure measuring part equipped with a special filter is connected to a connection screw 11. When the piston 3 is advanced by the grip part 4, the hydraulic oil is supplied to the pressure measuring part under constant pressure by the constant pressure mechanism 8 constituted of a check valve 9 and the elastomer pipe 10 and the pollution level of the hydraulic oil is measured from the quantity of the hydraulic oil passing through the special filter.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は各種油圧装置の作動油やエンジンオイル、水、
各種溶剤あるいは燃料油等の液体の汚染度を測定するた
めの液体汚染度測定装置に関するものである。
Detailed Description of the Invention (Industrial Field of Application)
The present invention relates to a liquid contamination degree measuring device for measuring the contamination degree of liquids such as various solvents or fuel oil.

(従来の技術及びその問題点) 各種自動装置や機器類、工作機械、建設機械、舷空機等
において油圧作動装置が多く使用されている。これら油
圧装置においては、油圧発生用の各種ポンプをはじめ、
制御用弁類、油圧シリンダ等全てにおいて作動油等の液
体の汚損が進行すると、その性能発揮の上から極めて大
きな影響を受ける。すなわち、これら液体の汚損が進む
と、円滑な作動性能が期待できなくなり、さらに機器類
自体にも損傷を与える様になる。そのため、適切な時期
に液体を取り出してろ過したり交換する必要があるが、
必要且つ十分な保守を行うためには、液体がどの程度汚
損しているかを常に適切に把握している必要がある。
(Prior Art and its Problems) Hydraulic actuating devices are often used in various automatic devices and equipment, machine tools, construction machinery, air planes, and the like. These hydraulic devices include various pumps for generating hydraulic pressure,
If fluids such as hydraulic oil become contaminated in all control valves, hydraulic cylinders, etc., their performance will be significantly affected. That is, as the contamination of these liquids progresses, smooth operating performance cannot be expected, and furthermore, the equipment itself may be damaged. Therefore, it is necessary to take out the liquid and filter or replace it at the appropriate time.
In order to carry out necessary and sufficient maintenance, it is necessary to properly grasp the extent to which the liquid is contaminated at all times.

液体の汚染度を的確に知るには、液体を取り出して適宜
分析し測定すればよい。精度を要する場合には大型測定
器により測定すれば、正確な結果が得られることは明ら
かである。しかし、実際の現場等においては、さほど精
度は要求されないものの、迅速かつ容易に測定できる測
定技術が要求される。そのため、加圧下の液体を特殊フ
ィルタを介して、一定圧に到達するまでの液体量によっ
て作動油等の液体の汚染度を測定する装置が知られてい
る。
To accurately determine the degree of contamination of a liquid, it is sufficient to take out the liquid, analyze it as appropriate, and measure it. It is clear that when precision is required, accurate results can be obtained by measuring with a large measuring instrument. However, in actual sites, etc., although high accuracy is not required, a measurement technique that allows quick and easy measurement is required. Therefore, an apparatus is known that measures the degree of contamination of a liquid such as hydraulic oil by passing a pressurized liquid through a special filter and measuring the amount of liquid until a constant pressure is reached.

しかし、かかる汚染度測定装置にあっては、液体に対す
る加圧装置を持たないものが多く、原則として油圧装置
の液体流通路に直接接続して測定することになる。しか
し、従来のこの種測定装置は、7 kg / tylな
いし10kg/ci程度の圧力を対重とするのに対し、
現在の油圧装置の油圧は、数10kg/e?程度、さら
に100kg/cff1以上にも及ぶことが多い。その
ため従来装置においては直接の測定ができず、取り出し
た液体を別の加圧装置により加圧して前述の測定装置に
より測定していた。
However, many of such contamination level measuring devices do not have a pressurizing device for liquid, and as a general rule, they are directly connected to the liquid flow path of a hydraulic device for measurement. However, while conventional measuring devices of this type use a pressure of about 7 kg/tyl to 10 kg/ci,
The hydraulic pressure of the current hydraulic system is several tens of kg/e? It often reaches more than 100 kg/cff1. Therefore, in the conventional device, direct measurement was not possible, and the extracted liquid was pressurized with a separate pressurizing device and then measured with the above-mentioned measuring device.

本発明は、このような作動油は勿論、エンジンオイル、
水、各揮溶剤あるいは燃料油等の液体の取り出し、加圧
及び汚染度測定が極めて容易かつ迅速に行い得る液体の
汚染度測定装置を提供することを目的とする。
The present invention applies not only to such hydraulic oil but also to engine oil,
It is an object of the present invention to provide a liquid contamination level measuring device that can extremely easily and quickly perform extraction, pressurization, and contamination level measurement of liquids such as water, various volatile solvents, or fuel oil.

(問題点を解決するための手段) この目的は、特許請求の範囲に記載の構成を右する液体
汚染度測定装置、すなわち、液体容器から液体を吸入す
るための吸入部と、この吸入部を介して吸入した液体を
加圧するためのピストン及びシリンダからなるポンプ部
と、このポンプ部の液体を一定圧で測定用フィルタに伝
達するための定圧81 !、IIとを具備する液体汚染
度測定装置によって達成されろ。
(Means for Solving the Problems) This object is to provide a liquid contamination level measuring device having the structure described in the claims, that is, a suction part for sucking liquid from a liquid container, and a suction part. A pump section consisting of a piston and a cylinder for pressurizing the liquid sucked in through the pump section, and a constant pressure 81 for transmitting the liquid of this pump section at a constant pressure to the measurement filter! , II.

本発明の液体汚染度測定装置によれば、小型軽量である
ため携帯可能であり、電動その他の加圧装置を必要とせ
ずに、人手のみで液体の取り出し、加圧及び測定が橿め
て容易に実施し得る。
According to the liquid contamination level measuring device of the present invention, it is small and lightweight, making it portable, and it is extremely easy to take out, pressurize, and measure the liquid by hand without the need for electric or other pressurizing devices. It can be implemented.

(実施例) 以下実施例を示す添付図を参照して本発明を開示する。(Example) The invention will now be disclosed with reference to the accompanying drawings, in which examples are shown.

本実施例では、潤滑油の内の作動油について説明するが
、この他にエンジンオイル、水、各種溶剤、燃料油等の
液体にも適応できろ。
In this embodiment, a description will be given of hydraulic oil among lubricating oils, but the present invention can also be applied to other liquids such as engine oil, water, various solvents, and fuel oil.

第1図は、本実施例にかかる作動油汚染度測定装置の主
要部を示す断面図である。図によれば、装置本体1の左
方には、作動油吸入及び加圧のためのピストンポンプ部
がある。このピストンポンプは、本体1の一部であるシ
リンダ2内をストロークSにわたって運動可能であるピ
ストン3、及びこのピストンを作動させる握り部4の付
いたロッド5から構成される。
FIG. 1 is a sectional view showing the main parts of the hydraulic oil contamination level measuring device according to this embodiment. According to the figure, on the left side of the main body 1 of the apparatus is a piston pump section for sucking and pressurizing hydraulic oil. This piston pump consists of a piston 3 movable over a stroke S in a cylinder 2 which is part of a body 1, and a rod 5 with a handle 4 for actuating this piston.

図下方には、作動油吸入機構がある。この吸入機構は、
チェックバルブ6を介してシリンダ2に連通ずる吸入管
7から構成される。
At the bottom of the figure is the hydraulic oil suction mechanism. This suction mechanism is
It consists of a suction pipe 7 that communicates with the cylinder 2 via a check valve 6.

図右方には、定圧機構8が配設される。この定圧機構8
は、定圧で作動するチェックバルブ9及び、シリンダ2
とこのチェックバルブ9との間を連接するリリーフバル
ブたる弾性体管10とから構成される。この弾性体管1
0はゴムチューブで作成されていて、かつ弾性体管10
の周囲の本体10aは、定常状態で弾性体管10よりも
大径に形成され、かつ空気孔13が形成されている。
A constant pressure mechanism 8 is disposed on the right side of the figure. This constant pressure mechanism 8
are check valve 9 and cylinder 2 that operate at constant pressure.
and an elastic tube 10 serving as a relief valve that connects between the check valve 9 and the check valve 9. This elastic tube 1
0 is made of a rubber tube, and the elastic tube 10
The main body 10a around the main body 10a is formed to have a larger diameter than the elastic tube 10 in a steady state, and has an air hole 13 formed therein.

従って弾性体管10と本体10aの間に空間Kが形成さ
れるので、弾性体管10内の油圧が上昇するに従って、
弾性体管10は膨張できる。
Therefore, since a space K is formed between the elastic tube 10 and the main body 10a, as the oil pressure inside the elastic tube 10 increases,
The elastic tube 10 is expandable.

そのため弾性体管10は油圧に応じて、膨張、収縮を繰
り返し、シリンダ2と弾性体管10内の油圧は常に一定
に保たれるので、計測器に一定圧力の油を供給できるこ
とになる。このように計測器に一定圧力の油が供給され
るため、測定が可能となるのであり、これに反し油圧が
常に一定でないと測定が出来なくなるのである。
Therefore, the elastic tube 10 repeatedly expands and contracts depending on the oil pressure, and the oil pressure inside the cylinder 2 and the elastic tube 10 is always kept constant, so that oil at a constant pressure can be supplied to the measuring instrument. Since oil at a constant pressure is supplied to the measuring instrument in this way, measurements can be made.On the other hand, if the oil pressure is not always constant, measurements cannot be made.

チェックバルブ9の先端は、後述する測定器接続用の接
続ねじ11が形成され、測定部のフィルタ部に連通する
。またシリンダ2と定圧機構8との間には圧力計接続ね
じ12が形成されている。
A connecting screw 11 for connecting a measuring device, which will be described later, is formed at the tip of the check valve 9, and communicates with a filter section of the measuring section. Further, a pressure gauge connecting screw 12 is formed between the cylinder 2 and the constant pressure mechanism 8.

この圧力計接続ねじ12には、作動油ポンプで加圧され
る際の圧力を測定する圧力計■が接続される。
A pressure gauge (2) is connected to this pressure gauge connection screw 12 to measure the pressure when pressurized by the hydraulic oil pump.

第2図は、本発明にかかる作動油汚染度測定装置の測定
部の例であり、接続部11aが第1図の接続ねじ11と
適合する。測定部は、圧力測定部20と、この圧力測定
部20に圧力を伝えるためにシリンダ21内を運動する
ピストン22が設けられる。ピストン22と圧力測定部
20との間は、ピストンロッド23で連結されている。
FIG. 2 shows an example of the measuring section of the hydraulic oil contamination level measuring device according to the present invention, and the connecting section 11a is compatible with the connecting screw 11 of FIG. 1. The measuring section is provided with a pressure measuring section 20 and a piston 22 that moves within a cylinder 21 to transmit pressure to the pressure measuring section 20. The piston 22 and the pressure measuring section 20 are connected by a piston rod 23.

接続部11aとシリンダ21との間には特殊フィルタ2
4があり、この特殊フィルタ24のある部分とシリンダ
21との間は、小孔25で連接されている。
A special filter 2 is installed between the connection part 11a and the cylinder 21.
4, and the part where this special filter 24 is located and the cylinder 21 are connected through a small hole 25.

圧力測定部20は、ダイヤルゲージ型であり、特殊フィ
ルタ24を通してピストン22に加えられる油の量によ
って汚染度を測定するものである。
The pressure measuring section 20 is of a dial gauge type and measures the degree of contamination based on the amount of oil added to the piston 22 through a special filter 24.

すなオ)ち、本体1を作動させろと接続ねじ11から入
ってきt:油が特殊フィルタ24を通ってピストン22
を押圧するが、汚染度がすすんでいる油は、フィルタ2
4を通過する量が少ないためピストン22が」二昇せず
従って指針26も回転数が少ない。
In other words, oil enters from the connecting screw 11 to operate the main body 1. Oil passes through the special filter 24 and reaches the piston 22.
However, oil with increasing contamination is filtered through filter 2.
Since the amount passing through the point 4 is small, the piston 22 does not rise 2" and therefore the number of revolutions of the pointer 26 is also small.

これに対し、新しい油や汚染度の少ない油は、フィルタ
24を通過する量が多いためピストン22は上昇し、指
針26.27の回転数が多くなるため、指針26.27
を見れば油の汚染度が容易に分る。まに、各指針の零復
帰は押釦28によって行われる。
On the other hand, when new oil or oil with a low degree of contamination passes through the filter 24, the piston 22 rises and the number of rotations of the pointer 26.27 increases.
The degree of oil contamination can be easily determined by looking at the . At the same time, each pointer is reset to zero using the push button 28.

本実施例にかがる作動油汚染度測定装置の動作を第3図
に基づいて説明する。
The operation of the hydraulic oil contamination degree measuring device according to this embodiment will be explained based on FIG.

接続ねし12には適宜圧力範囲の圧力計Vを接続する。A pressure gauge V having an appropriate pressure range is connected to the connection thread 12.

そこで吸入管7を被測定作動油容器Tに差し込み握り部
4によりビス1−ン3を後退させて作動油をシリンダ2
内に吸入する(第3図(a))。その後、容器Tより本
体1を外す。作動油の平均的状態の作動油が取り出せる
様に吸入管7の長さ、方向等を考慮すべきことは当然で
ある。この吸入操作を適宜行い、シリンダ2内及び弾性
体管10内に作動油を吸入する。
Therefore, the suction pipe 7 is inserted into the hydraulic oil container T to be measured, and the screw 1-3 is retracted using the grip part 4, and the hydraulic oil is pumped into the cylinder 2.
(Figure 3(a)). After that, remove the main body 1 from the container T. It goes without saying that the length, direction, etc. of the suction pipe 7 should be considered so that hydraulic oil in an average state can be taken out. This suction operation is performed as appropriate to suck the hydraulic oil into the cylinder 2 and the elastic tube 10.

この状態で、接続ねじ11へ第2図に示したような計時
装置付き圧力測定部を接続する。そこで握り部4により
ビス1−ン3を前進させて接続ねj512に接続された
圧力計の指示が一定値になるように保持する(第3図(
b))。この場合、圧力測定部により、一定圧に達する
油景から作動油の汚染度を測定することができる。その
間、定圧機構8を介して油圧を伝達しているから、加圧
ポンプ側で微妙な圧力調整を行う必要はなく、容易かつ
簡潔に作動油の汚染度測定を実施することができる。
In this state, a pressure measuring section with a timing device as shown in FIG. 2 is connected to the connecting screw 11. Then, the screw 1-3 is advanced by the grip part 4 and held so that the pressure gauge connected to the connection lug 512 indicates a constant value (see Fig. 3).
b)). In this case, the degree of contamination of the hydraulic oil can be measured by the pressure measurement unit from the oil level that reaches a certain pressure. During this time, since the hydraulic pressure is transmitted via the constant pressure mechanism 8, there is no need to make delicate pressure adjustments on the pressure pump side, and the degree of contamination of the hydraulic oil can be easily and simply measured.

(発明の効果) 上述の如く、本発明にかかる液体汚染度測定装置によれ
ば、少量の液体を吸入・加圧して簡便に液体の汚染度を
測定することができ、格別の補助装置を必要としない液
体の管理ができ、所期の目的を達成することができる。
(Effects of the Invention) As described above, according to the liquid contamination degree measuring device according to the present invention, the contamination degree of a liquid can be easily measured by sucking and pressurizing a small amount of liquid, and no special auxiliary equipment is required. It is possible to manage liquids without sacrificing the amount of water and achieve the desired purpose.

【図面の簡単な説明】 図面は本発明の実施例を示すもので、第1図は液体汚染
度測定装置の主要部を示す断面図、第2図は圧力測定部
の一部断面正面図及び第3図は使用状態を示す説明図で
ある。 1・・本体 2・・シリンダ 3・・ピストン6・・チ
ェックバルブ 7・・吸入管 8・・定圧機構 9・・チェックバルブ10・・リリー
フバルブ 11・・測定部接続ねし 12・・圧力計接続ねじ
[BRIEF DESCRIPTION OF THE DRAWINGS] The drawings show an embodiment of the present invention, and FIG. 1 is a cross-sectional view showing the main parts of a liquid contamination level measuring device, and FIG. FIG. 3 is an explanatory diagram showing the state of use. 1. Body 2. Cylinder 3. Piston 6. Check valve 7. Suction pipe 8. Constant pressure mechanism 9. Check valve 10. Relief valve 11. Measuring part connection screw 12. Pressure gauge connection screw

Claims (2)

【特許請求の範囲】[Claims] (1)液体を吸引し一定圧で特殊フィルタを通過させ、
このフィルタを通過した後の液体量を測定することによ
り液体の汚染度を測定する液体汚染度測定装置において
、 液体容器から液体を吸入するための吸入機構と、この吸
入機構を介して吸入した液体を加圧するためのピストン
及びシリンダからなるポンプ部と、このポンプ部の液体
を一定圧で測定用フィルタに伝達するための定圧機構と
を具備することを特徴とする液体汚染度測定装置。
(1) Suction the liquid and pass it through a special filter at a constant pressure,
A liquid contamination degree measuring device that measures the degree of contamination of a liquid by measuring the amount of liquid that has passed through this filter includes a suction mechanism for sucking liquid from a liquid container, and a liquid sucked through this suction mechanism. 1. A liquid contamination level measuring device comprising: a pump section consisting of a piston and a cylinder for pressurizing liquid; and a constant pressure mechanism for transmitting liquid from the pump section at a constant pressure to a measuring filter.
(2)特許請求の範囲第1項記載の液体汚染度測定装置
において、 前記定圧機構が、リリーフバルブ及びチェックバルブか
ら構成される液体汚染度測定装置。
(2) The liquid contamination level measuring device according to claim 1, wherein the constant pressure mechanism includes a relief valve and a check valve.
JP26688086A 1986-11-10 1986-11-10 Apparatus for measuring pollution level of liquid Pending JPS63120240A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26688086A JPS63120240A (en) 1986-11-10 1986-11-10 Apparatus for measuring pollution level of liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26688086A JPS63120240A (en) 1986-11-10 1986-11-10 Apparatus for measuring pollution level of liquid

Publications (1)

Publication Number Publication Date
JPS63120240A true JPS63120240A (en) 1988-05-24

Family

ID=17436940

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26688086A Pending JPS63120240A (en) 1986-11-10 1986-11-10 Apparatus for measuring pollution level of liquid

Country Status (1)

Country Link
JP (1) JPS63120240A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009243991A (en) * 2008-03-31 2009-10-22 Komatsu Ltd Fuel contamination degree determination system and fuel contamination degree determination device
CN102072889A (en) * 2010-11-24 2011-05-25 三一重机有限公司 Hydraulic oil pollution degree detection method and device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009243991A (en) * 2008-03-31 2009-10-22 Komatsu Ltd Fuel contamination degree determination system and fuel contamination degree determination device
CN102072889A (en) * 2010-11-24 2011-05-25 三一重机有限公司 Hydraulic oil pollution degree detection method and device

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