JPS6311311A - Leatherlike molded product - Google Patents
Leatherlike molded productInfo
- Publication number
- JPS6311311A JPS6311311A JP24304186A JP24304186A JPS6311311A JP S6311311 A JPS6311311 A JP S6311311A JP 24304186 A JP24304186 A JP 24304186A JP 24304186 A JP24304186 A JP 24304186A JP S6311311 A JPS6311311 A JP S6311311A
- Authority
- JP
- Japan
- Prior art keywords
- thermoplastic resin
- leather
- leather powder
- resin compound
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010985 leather Substances 0.000 claims abstract description 36
- 239000000843 powder Substances 0.000 claims abstract description 29
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 23
- 150000001875 compounds Chemical class 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 8
- 229920005989 resin Polymers 0.000 abstract description 6
- 239000011347 resin Substances 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000001746 injection moulding Methods 0.000 abstract description 4
- 238000002347 injection Methods 0.000 abstract description 3
- 239000007924 injection Substances 0.000 abstract description 3
- 239000002904 solvent Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 102000004169 proteins and genes Human genes 0.000 abstract description 2
- 108090000623 proteins and genes Proteins 0.000 abstract description 2
- 230000001050 lubricating effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 235000014593 oils and fats Nutrition 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 239000002023 wood Substances 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000088 plastic resin Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 210000004081 cilia Anatomy 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- -1 etc. Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0013—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fillers dispersed in the moulding material, e.g. metal particles
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は自動車用ハンドル等の部品、家具、鞄等の皮革
粉と熱可塑性樹脂とからなる皮革様成形品に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a leather-like molded article made of leather powder and a thermoplastic resin for parts such as automobile steering wheels, furniture, bags, etc.
（従来技術）
従来前記のような自動車部品や家具等において皮革状の
外観としたものは合成樹脂等の成形品、スチール、アル
ミ等の成形品に張着したもの或は木材等の表面に皮革を
張着したもので構成されたものが多かった。(Prior art) Conventionally, the above-mentioned automobile parts, furniture, etc. with a leather-like appearance have been made of molded products such as synthetic resin, molded products of steel, aluminum, etc., or pasted onto molded products such as wood, etc., or leather on the surface of wood, etc. Many of them were made up of things pasted together.
しかし、１−記のように皮革を張着したものは皮革が高
価であり、又張着のｆ間がかかるためコスト高となり、
又、寒暖による皮革と下生地との伸縮率が異るためズし
て生地の端部が露出したり、皮革が剥離して見苦しくな
る等の問題点があった。However, products with leather attached as described in 1-1 are expensive because the leather is expensive and it takes a long time to attach them, so the cost is high.
Furthermore, due to the difference in expansion and contraction rates between the leather and the underlying fabric due to temperature, there have been problems such as the edges of the fabric being exposed due to shrinkage, and the leather peeling off resulting in an unsightly appearance.
そこでこの問題点を解決するために皮革粉等を合成樹脂
に混入した皮革様の樹脂成形品としたものがあった。In order to solve this problem, there have been products made of leather-like resin molded products made by mixing leather powder or the like into synthetic resin.
（発明が解決しようとする問題点）
しかしながら上記の皮革様シートは皮革粉を繊維状とし
たものや、繊毛を有する塊状としたもので比較的粗い粉
状であって熱可塑性樹脂との均一な混合が難しく、又成
形時においても射出成形機のダイのライナー、キャビテ
ィ、金型等との接触抵抗が前記熱可塑性樹脂と皮革粉と
において異るためスムースに押出されず上記の成形機の
部分を破壊し、一方、製品の表面に波釘現象を生じ、且
つ射出圧の変化により製品の肉組織に疎密を生じ均質な
製品が得られない等の問題点があった。(Problems to be Solved by the Invention) However, the above-mentioned leather-like sheets are made of leather powder in the form of fibers or lumps with cilia, which are relatively coarse powders, and do not mix uniformly with the thermoplastic resin. It is difficult to mix, and even during molding, the thermoplastic resin and the leather powder have different contact resistances with the die liner, cavity, mold, etc. of the injection molding machine, so they cannot be extruded smoothly and the parts of the molding machine described above On the other hand, there were problems such as a wave peg phenomenon occurring on the surface of the product, and changes in the injection pressure causing the flesh structure of the product to become dense and dense, making it impossible to obtain a homogeneous product.
（問題点を解決するための手段）
本発明は上記の問題点を解決するために提供されたもの
であって、５０乃至２５０メツシュの乾燥皮革粉２を熱
可塑性樹脂コンパウンド（ｃｏｍｐｏｕｎｄ）と重量比
６０％以内で混合し、成形金型に注入して５成形して皮
革様成形品１としたものである。(Means for Solving the Problems) The present invention was provided in order to solve the above problems, and includes a weight ratio of 50 to 250 mesh dry leather powder 2 to a thermoplastic resin compound. The mixture was mixed within 60%, poured into a mold, and molded into 5 pieces to obtain leather-like molded product 1.
（作用）
本発明は、皮革粉２が乾燥され５０乃至２５０メツシュ
とされた従来より微細な粒子であり、且つ該皮革粉２は
蛋白質、油脂外よりなるので滑性がよく、熱可塑性樹脂
コンパウンドとの混合性が非常に良好であり、熱可塑性
樹脂コンパウンドを溶剤に溶かし樹脂液として皮革粉２
と混合する場合も樹脂液を皮革粉２が吸収しないのでよ
く混合し均質なものとなり、又、成形型の内面、成形機
のダイのライナー、キャビティ、金型等の表面との接触
抵抗が熱可塑性樹脂コンパウンドと皮革粉２とが近似し
ているので成形時の射出成形が円滑に行われ、射出圧の
変化による機台や金型の破損はなく均質で良質な皮革様
成形品が得られるものである。(Function) According to the present invention, the leather powder 2 is dried to form finer particles of 50 to 250 mesh than conventional ones, and since the leather powder 2 consists of proteins, fats and oils, it has good lubricity and is a thermoplastic resin compound. The thermoplastic resin compound is dissolved in a solvent and the resin liquid is mixed with leather powder 2.
Even when mixed with leather powder 2, the resin liquid is not absorbed by the leather powder 2, so it mixes well and becomes homogeneous.In addition, the contact resistance with the inner surface of the mold, the liner of the die of the molding machine, the cavity, the surface of the mold, etc. Since the plastic resin compound and leather powder 2 are similar, injection molding can be performed smoothly during molding, and a homogeneous and high-quality leather-like molded product can be obtained without damage to the machine base or mold due to changes in injection pressure. It is something.
（実施例）
第１図は本発明にかかる皮革様成形品の一実施例で、コ
ンソールポンクスとした皮革様成形品ｌであって、表面
１ａはシボ面となっており、第２図に示すように皮革、
或は皮酢屑が５０乃至２５０メツシュの粉粒状とされた
乾燥皮革粉２と塩化ビニール等の熱可塑性樹脂３に可塑
剤、安定剤、充填剤、添加剤等を混入した熱可塑性樹脂
コンパウンドとが粉状のま−、或は揮発性溶剤に溶解し
て樹脂液とする等して均一に混合されて成形されたもの
であり、表面１ａは成形時に形成される熱＋ｉ丁塑性樹
脂３のスキン層３ａとなっている。 尚、表面１ａのシ
ボ面は成形時の金型に設けられた皮シボ型によって形成
されたものであり、その他木目模様を金型面に設けて木
に１状に形成することもある。(Example) Fig. 1 shows an example of the leather-like molded product according to the present invention, which is a leather-like molded product l made of console ponks, and the surface 1a is a textured surface. leather, as shown
Alternatively, a thermoplastic resin compound is prepared by mixing a dried leather powder 2 containing 50 to 250 mesh of leather vinegar and a thermoplastic resin 3 such as vinyl chloride with a plasticizer, a stabilizer, a filler, an additive, etc. are uniformly mixed and molded, such as in powder form or dissolved in a volatile solvent to form a resin liquid, and the surface 1a is formed by the heat formed during molding + the amount of plastic resin 3. This is a skin layer 3a. Incidentally, the grained surface of the surface 1a is formed by a leather grain pattern provided in a mold during molding, and a wood grain pattern may also be provided on the mold surface to form a single shape on the wood.
又、表面１ａから企１、又は加熱された針により多数の
小孔４を穿つことにより皮革状の外観とし、該小孔４内
に水分を含ませることによって本皮革状のしっとりとし
た、スルしざらついた触感を持たせるようにされたもの
である。第３図は他の実施例の断面組織を示すもので表
面１ａを軽くサンディングして毛羽立たせるものである
。In addition, by making a large number of small holes 4 from the surface 1a with a needle or a heated needle, a leather-like appearance is obtained, and by impregnating moisture in the small holes 4, a moist and smooth texture similar to genuine leather is obtained. It is designed to give it a rough texture. FIG. 3 shows a cross-sectional structure of another example, in which the surface 1a is lightly sanded to make it fluffy.
又、その他熱可塑性樹脂３を発泡させて特に柔かい触感
としたもの、皮革粉２と熱可塑性樹脂コンパウンドとの
他に、綿、麻、毛等の天然繊維の皮革を破砕して得られ
た繊維又はナイロン、エステル等の合成繊維或はこれ等
の混合したもの等の繊維５を混入し、皮革粉２と絡ませ
て引裂、引張り等に対する強力を増すようにしたもの、
表面をサンディング以外の切削としたもの、裏面に布、
紙、又は布と紙の双方からなる補強生地な圧融着又は接
着して補強したもの等がある。Additionally, in addition to foaming thermoplastic resin 3 to give a particularly soft texture, leather powder 2 and thermoplastic resin compound, fibers obtained by crushing leather made of natural fibers such as cotton, linen, and wool. Or one in which fibers 5 such as synthetic fibers such as nylon and ester or mixtures thereof are mixed and entangled with leather powder 2 to increase strength against tearing, tension, etc.
The surface is cut other than sanding, the back is cloth,
There are reinforcing fabrics made of paper, or both cloth and paper, which are reinforced by pressure-fusion or gluing.
又、皮革粉２を予め塗料によって染色し、又熱可塑性樹
脂コンパウンドに顔料を混入し、或は成形後染色液に浸
することにより皮革様成形品ｌを着色する。Further, the leather-like molded article 1 is colored by dyeing the leather powder 2 in advance with a paint, by mixing a pigment into a thermoplastic resin compound, or by immersing it in a dyeing solution after molding.
以トによって自動車のハンドルその他の室内部品、箱型
の書類鞄、旅行鞄、家具等が形成されるものである。By this process, steering wheels and other interior parts of automobiles, box-shaped briefcases, travel bags, furniture, etc. are formed.
（効果）
本発明に係る皮革様成形品は５０乃至２５０メツシュの
微細な粒子状の乾燥皮革粉と熱可塑性樹脂コンパウンド
とが混合されて成形されるので皮革粉は蛋白性と油脂外
からなる微細な粒子であるため滑性に富み熱可塑性樹脂
コンパウンドと万遍なく混合することができる。(Effects) The leather-like molded product according to the present invention is molded by mixing fine dry leather powder of 50 to 250 mesh with a thermoplastic resin compound. Because it is a fine particle, it has excellent lubricity and can be mixed evenly with thermoplastic resin compounds.
又、皮革粉は上記の様に油脂外が含まれることから熱可
塑性樹脂コンパウンドが粒子内に入り込まないので抵抗
が少く、射出成形機のダイのライナー、キャビティ、金
型等の内壁面に対する接触抵抗が熱可塑性樹脂コンパウ
ンドと近似しているのでスムースに射出され、これ等を
破壊することなく、均質な皮革状表面の成形品が得られ
る。In addition, since leather powder contains oil and fat as mentioned above, the thermoplastic resin compound does not enter into the particles, so there is less resistance, and the contact resistance against the inner wall surface of the die liner, cavity, mold, etc. of the injection molding machine. Since it is similar to a thermoplastic resin compound, it can be injected smoothly and a molded product with a homogeneous leather-like surface can be obtained without destroying the compound.
４、面の簡単な説明
第１図は本発明に係る皮革様成形品の一実施例を一部切
欠して示す斜視図、第２図はその壁面の拡大断面図、第
３図は他の実施例の同断面図である。4. Brief description of surfaces Figure 1 is a partially cutaway perspective view of one embodiment of the leather-like molded product according to the present invention, Figure 2 is an enlarged cross-sectional view of its wall surface, and Figure 3 is a perspective view of another embodiment of the leather-like molded product according to the present invention. It is the same sectional view of an Example.
１・・・皮革様成形品、１ａ・・・表面、２・・・皮革
粉、３・・・熱可塑性樹脂、３ａ・・・スキン層、４・
・・小孔、５・・・繊維。DESCRIPTION OF SYMBOLS 1... Leather-like molded article, 1a... Surface, 2... Leather powder, 3... Thermoplastic resin, 3a... Skin layer, 4...
...Small pores, 5...fibers.
Claims (1)
内で熱可塑性樹脂コンパウンドに混合され、成形金型に
注入されて型成形されてなることを特徴とする皮革様成
形品。A leather-like molded article, characterized in that dried leather powder of 50 to 250 mesh is mixed with a thermoplastic resin compound at a weight ratio of 60% or less, and the mixture is injected into a mold and molded.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6735586 | 1986-03-27 | ||
| JP61-67355 | 1986-03-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6311311A true JPS6311311A (en) | 1988-01-18 |
| JPH0788024B2 JPH0788024B2 (en) | 1995-09-27 |
Family
ID=13342623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61243041A Expired - Lifetime JPH0788024B2 (en) | 1986-03-27 | 1986-10-15 | Leather-like molded product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0788024B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03101911A (en) * | 1989-09-18 | 1991-04-26 | Idemitsu Petrochem Co Ltd | Manufacture of leather tone multi-layer structure |
| JPH03162500A (en) * | 1989-11-21 | 1991-07-12 | Idemitsu Petrochem Co Ltd | Leather powder-containing resin composition, leather-like molding and production thereof |
| ITAN20100137A1 (en) * | 2010-08-06 | 2012-02-07 | Calzaturificio Superstar S R L | PROCEDURE FOR THE CONSTRUCTION OF LEATHER OR LEATHER BASED MANUFACTURED ARTICLES. |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53121902A (en) * | 1977-03-29 | 1978-10-24 | Takumi Kougiyou Kk | Simulated natural leather |
| JPS60215876A (en) * | 1984-04-06 | 1985-10-29 | Kenichi Yasuda | Leather-like material and its manufacture |
| JPS60215875A (en) * | 1984-04-06 | 1985-10-29 | Kenichi Yasuda | Leather-like material and its manufacture |
| JPS60215879A (en) * | 1984-04-06 | 1985-10-29 | Kenichi Yasuda | Leather-like material and its manufacture |
-
1986
- 1986-10-15 JP JP61243041A patent/JPH0788024B2/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53121902A (en) * | 1977-03-29 | 1978-10-24 | Takumi Kougiyou Kk | Simulated natural leather |
| JPS60215876A (en) * | 1984-04-06 | 1985-10-29 | Kenichi Yasuda | Leather-like material and its manufacture |
| JPS60215875A (en) * | 1984-04-06 | 1985-10-29 | Kenichi Yasuda | Leather-like material and its manufacture |
| JPS60215879A (en) * | 1984-04-06 | 1985-10-29 | Kenichi Yasuda | Leather-like material and its manufacture |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03101911A (en) * | 1989-09-18 | 1991-04-26 | Idemitsu Petrochem Co Ltd | Manufacture of leather tone multi-layer structure |
| JPH03162500A (en) * | 1989-11-21 | 1991-07-12 | Idemitsu Petrochem Co Ltd | Leather powder-containing resin composition, leather-like molding and production thereof |
| ITAN20100137A1 (en) * | 2010-08-06 | 2012-02-07 | Calzaturificio Superstar S R L | PROCEDURE FOR THE CONSTRUCTION OF LEATHER OR LEATHER BASED MANUFACTURED ARTICLES. |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0788024B2 (en) | 1995-09-27 |
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