JPS6310146B2 - - Google Patents
Info
- Publication number
- JPS6310146B2 JPS6310146B2 JP57030579A JP3057982A JPS6310146B2 JP S6310146 B2 JPS6310146 B2 JP S6310146B2 JP 57030579 A JP57030579 A JP 57030579A JP 3057982 A JP3057982 A JP 3057982A JP S6310146 B2 JPS6310146 B2 JP S6310146B2
- Authority
- JP
- Japan
- Prior art keywords
- compound
- urea
- reaction
- compounds
- groups
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- -1 urethane compound Chemical class 0.000 claims description 83
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 47
- 150000003839 salts Chemical class 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 23
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 23
- 239000004202 carbamide Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 16
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 16
- 229910052794 bromium Inorganic materials 0.000 claims description 16
- 229910052740 iodine Inorganic materials 0.000 claims description 16
- 239000011630 iodine Substances 0.000 claims description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- 239000010948 rhodium Substances 0.000 claims description 15
- GWEHVDNNLFDJLR-UHFFFAOYSA-N 1,3-diphenylurea Chemical compound C=1C=CC=CC=1NC(=O)NC1=CC=CC=C1 GWEHVDNNLFDJLR-UHFFFAOYSA-N 0.000 claims description 13
- 239000007800 oxidant agent Substances 0.000 claims description 13
- 229910052763 palladium Inorganic materials 0.000 claims description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 11
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 11
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 10
- 150000002828 nitro derivatives Chemical class 0.000 claims description 10
- 229910001882 dioxygen Inorganic materials 0.000 claims description 8
- 229910052703 rhodium Inorganic materials 0.000 claims description 7
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 6
- 150000002941 palladium compounds Chemical class 0.000 claims 1
- 150000003284 rhodium compounds Chemical class 0.000 claims 1
- 235000013877 carbamide Nutrition 0.000 description 55
- 238000006243 chemical reaction Methods 0.000 description 54
- 150000003672 ureas Chemical class 0.000 description 44
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 29
- 239000003054 catalyst Substances 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- FJVZDOGVDJCCCR-UHFFFAOYSA-M potassium periodate Chemical compound [K+].[O-]I(=O)(=O)=O FJVZDOGVDJCCCR-UHFFFAOYSA-M 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 8
- 125000002723 alicyclic group Chemical group 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 125000000623 heterocyclic group Chemical group 0.000 description 6
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 125000004093 cyano group Chemical group *C#N 0.000 description 5
- 229910000765 intermetallic Inorganic materials 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- 150000003673 urethanes Chemical class 0.000 description 5
- KATOLVAXCGIBLO-UHFFFAOYSA-N 1,3-dibenzylurea Chemical class C=1C=CC=CC=1CNC(=O)NCC1=CC=CC=C1 KATOLVAXCGIBLO-UHFFFAOYSA-N 0.000 description 4
- LUBJCRLGQSPQNN-UHFFFAOYSA-N 1-Phenylurea Chemical compound NC(=O)NC1=CC=CC=C1 LUBJCRLGQSPQNN-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- 101150003085 Pdcl gene Proteins 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 150000004677 hydrates Chemical class 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 3
- ADFXKUOMJKEIND-UHFFFAOYSA-N 1,3-dicyclohexylurea Chemical class C1CCCCC1NC(=O)NC1CCCCC1 ADFXKUOMJKEIND-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 229910052787 antimony Inorganic materials 0.000 description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- QFWPJPIVLCBXFJ-UHFFFAOYSA-N glymidine Chemical compound N1=CC(OCCOC)=CN=C1NS(=O)(=O)C1=CC=CC=C1 QFWPJPIVLCBXFJ-UHFFFAOYSA-N 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- YPLPZEKZDGQOOQ-UHFFFAOYSA-M iron oxychloride Chemical compound [O][Fe]Cl YPLPZEKZDGQOOQ-UHFFFAOYSA-M 0.000 description 3
- 239000003446 ligand Substances 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 125000000962 organic group Chemical group 0.000 description 3
- 150000002902 organometallic compounds Chemical class 0.000 description 3
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000006479 redox reaction Methods 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 125000001174 sulfone group Chemical group 0.000 description 3
- 125000003375 sulfoxide group Chemical group 0.000 description 3
- 229910052716 thallium Inorganic materials 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- YBJHBAHKTGYVGT-ZKWXMUAHSA-N (+)-Biotin Chemical compound N1C(=O)N[C@@H]2[C@H](CCCCC(=O)O)SC[C@@H]21 YBJHBAHKTGYVGT-ZKWXMUAHSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- BFLWAUWLGJKDMJ-UHFFFAOYSA-N 1-butyl-3-ethylurea Chemical compound CCCCNC(=O)NCC BFLWAUWLGJKDMJ-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- RYECOJGRJDOGPP-UHFFFAOYSA-N Ethylurea Chemical compound CCNC(N)=O RYECOJGRJDOGPP-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- XGEGHDBEHXKFPX-UHFFFAOYSA-N N-methylthiourea Natural products CNC(N)=O XGEGHDBEHXKFPX-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001450 anions Chemical group 0.000 description 2
- 125000006615 aromatic heterocyclic group Chemical group 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- XVDWZTJGQBNPFX-UHFFFAOYSA-N cyclobutylurea Chemical compound NC(=O)NC1CCC1 XVDWZTJGQBNPFX-UHFFFAOYSA-N 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- DRHWBADNSVQEGH-UHFFFAOYSA-L diiodyloxylead Chemical compound O=I(=O)O[Pb]OI(=O)=O DRHWBADNSVQEGH-UHFFFAOYSA-L 0.000 description 2
- MTZQAGJQAFMTAQ-UHFFFAOYSA-N ethyl benzoate Chemical compound CCOC(=O)C1=CC=CC=C1 MTZQAGJQAFMTAQ-UHFFFAOYSA-N 0.000 description 2
- LBKPGNUOUPTQKA-UHFFFAOYSA-N ethyl n-phenylcarbamate Chemical compound CCOC(=O)NC1=CC=CC=C1 LBKPGNUOUPTQKA-UHFFFAOYSA-N 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- CUILPNURFADTPE-UHFFFAOYSA-N hypobromous acid Chemical compound BrO CUILPNURFADTPE-UHFFFAOYSA-N 0.000 description 2
- 229910052741 iridium Inorganic materials 0.000 description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910001510 metal chloride Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- XGEGHDBEHXKFPX-NJFSPNSNSA-N methylurea Chemical compound [14CH3]NC(N)=O XGEGHDBEHXKFPX-NJFSPNSNSA-N 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- NALMPLUMOWIVJC-UHFFFAOYSA-N n,n,4-trimethylbenzeneamine oxide Chemical compound CC1=CC=C([N+](C)(C)[O-])C=C1 NALMPLUMOWIVJC-UHFFFAOYSA-N 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 229910017464 nitrogen compound Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- VLZLOWPYUQHHCG-UHFFFAOYSA-N nitromethylbenzene Chemical compound [O-][N+](=O)CC1=CC=CC=C1 VLZLOWPYUQHHCG-UHFFFAOYSA-N 0.000 description 2
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 2
- 229910052762 osmium Inorganic materials 0.000 description 2
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 2
- REIUXOLGHVXAEO-UHFFFAOYSA-N pentadecan-1-ol Chemical compound CCCCCCCCCCCCCCCO REIUXOLGHVXAEO-UHFFFAOYSA-N 0.000 description 2
- LLYCMZGLHLKPPU-UHFFFAOYSA-M perbromate Chemical compound [O-]Br(=O)(=O)=O LLYCMZGLHLKPPU-UHFFFAOYSA-M 0.000 description 2
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 229910052711 selenium Inorganic materials 0.000 description 2
- 239000011669 selenium Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000011697 sodium iodate Substances 0.000 description 2
- 235000015281 sodium iodate Nutrition 0.000 description 2
- 229940032753 sodium iodate Drugs 0.000 description 2
- JQWHASGSAFIOCM-UHFFFAOYSA-M sodium periodate Chemical compound [Na+].[O-]I(=O)(=O)=O JQWHASGSAFIOCM-UHFFFAOYSA-M 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 2
- 229910052714 tellurium Inorganic materials 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- BKVIYDNLLOSFOA-UHFFFAOYSA-N thallium Chemical compound [Tl] BKVIYDNLLOSFOA-UHFFFAOYSA-N 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
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- 150000002823 nitrates Chemical class 0.000 description 1
- IPVBXZMWDWJWHR-UHFFFAOYSA-N nitrocyclobutane Chemical compound [O-][N+](=O)C1CCC1 IPVBXZMWDWJWHR-UHFFFAOYSA-N 0.000 description 1
- NJNQUTDUIPVROZ-UHFFFAOYSA-N nitrocyclohexane Chemical compound [O-][N+](=O)C1CCCCC1 NJNQUTDUIPVROZ-UHFFFAOYSA-N 0.000 description 1
- CJSZWOGCKKDSJG-UHFFFAOYSA-N nitrocyclopentane Chemical compound [O-][N+](=O)C1CCCC1 CJSZWOGCKKDSJG-UHFFFAOYSA-N 0.000 description 1
- MCSAJNNLRCFZED-UHFFFAOYSA-N nitroethane Chemical compound CC[N+]([O-])=O MCSAJNNLRCFZED-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000013110 organic ligand Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- PZKNFJIOIKQCPA-UHFFFAOYSA-N oxalic acid palladium Chemical compound [Pd].OC(=O)C(O)=O PZKNFJIOIKQCPA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- ZFLIKDUSUDBGCD-UHFFFAOYSA-N parabanic acid Chemical compound O=C1NC(=O)C(=O)N1 ZFLIKDUSUDBGCD-UHFFFAOYSA-N 0.000 description 1
- RPESBQCJGHJMTK-UHFFFAOYSA-I pentachlorovanadium Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[V+5] RPESBQCJGHJMTK-UHFFFAOYSA-I 0.000 description 1
- NEEYQSLHJZSEKP-UHFFFAOYSA-I pentasilver pentaoxido(oxo)-lambda7-iodane Chemical compound [Ag+].[Ag+].[Ag+].[Ag+].[Ag+].[O-]I([O-])([O-])([O-])([O-])=O NEEYQSLHJZSEKP-UHFFFAOYSA-I 0.000 description 1
- LLYCMZGLHLKPPU-UHFFFAOYSA-N perbromic acid Chemical class OBr(=O)(=O)=O LLYCMZGLHLKPPU-UHFFFAOYSA-N 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-M periodate Chemical compound [O-]I(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-M 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- SKJJGBRWKOFYAD-UHFFFAOYSA-N piperidin-1-ylurea Chemical compound NC(=O)NN1CCCCC1 SKJJGBRWKOFYAD-UHFFFAOYSA-N 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- JLKDVMWYMMLWTI-UHFFFAOYSA-M potassium iodate Chemical compound [K+].[O-]I(=O)=O JLKDVMWYMMLWTI-UHFFFAOYSA-M 0.000 description 1
- 239000001230 potassium iodate Substances 0.000 description 1
- 235000006666 potassium iodate Nutrition 0.000 description 1
- 229940093930 potassium iodate Drugs 0.000 description 1
- ORQYPOUSZINNCB-UHFFFAOYSA-N potassium;hypobromite Chemical compound [K+].Br[O-] ORQYPOUSZINNCB-UHFFFAOYSA-N 0.000 description 1
- UJQKSBYNVKHMFX-UHFFFAOYSA-N potassium;hypoiodite Chemical compound [K+].I[O-] UJQKSBYNVKHMFX-UHFFFAOYSA-N 0.000 description 1
- ACAYDTMSDROWHW-UHFFFAOYSA-M potassium;iodic acid;iodate Chemical compound [K+].OI(=O)=O.[O-]I(=O)=O ACAYDTMSDROWHW-UHFFFAOYSA-M 0.000 description 1
- VXLUZERCXISKBW-UHFFFAOYSA-M potassium;perbromate Chemical compound [K+].[O-]Br(=O)(=O)=O VXLUZERCXISKBW-UHFFFAOYSA-M 0.000 description 1
- GGRFBEZDBAZSBG-UHFFFAOYSA-K praseodymium(3+);tribromate Chemical compound [Pr+3].[O-]Br(=O)=O.[O-]Br(=O)=O.[O-]Br(=O)=O GGRFBEZDBAZSBG-UHFFFAOYSA-K 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- ZQZJKHIIQFPZCS-UHFFFAOYSA-N propylurea Chemical compound CCCNC(N)=O ZQZJKHIIQFPZCS-UHFFFAOYSA-N 0.000 description 1
- MZVRPCYUUFGMLJ-UHFFFAOYSA-N pyrrolidin-1-ylurea Chemical compound NC(=O)NN1CCCC1 MZVRPCYUUFGMLJ-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002468 redox effect Effects 0.000 description 1
- LACSDIAFVPRAER-UHFFFAOYSA-M rubidium(1+);bromate Chemical compound [Rb+].[O-]Br(=O)=O LACSDIAFVPRAER-UHFFFAOYSA-M 0.000 description 1
- QUXRPHKFJTZUIH-UHFFFAOYSA-N rubidium(1+);hypoiodite Chemical compound [Rb+].I[O-] QUXRPHKFJTZUIH-UHFFFAOYSA-N 0.000 description 1
- CIOUAZZDKTZOPK-UHFFFAOYSA-M rubidium(1+);iodate Chemical compound [Rb+].[O-]I(=O)=O CIOUAZZDKTZOPK-UHFFFAOYSA-M 0.000 description 1
- VSKZPMJZTZBXCF-UHFFFAOYSA-M rubidium(1+);periodate Chemical compound [Rb+].[O-]I(=O)(=O)=O VSKZPMJZTZBXCF-UHFFFAOYSA-M 0.000 description 1
- JNFXLBYFDYRNBF-UHFFFAOYSA-K samarium(3+);tribromate Chemical compound [Sm+3].[O-]Br(=O)=O.[O-]Br(=O)=O.[O-]Br(=O)=O JNFXLBYFDYRNBF-UHFFFAOYSA-K 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- XQLMNMQWVCXIKR-UHFFFAOYSA-M silver bromate Chemical compound [Ag+].[O-]Br(=O)=O XQLMNMQWVCXIKR-UHFFFAOYSA-M 0.000 description 1
- YSVXTGDPTJIEIX-UHFFFAOYSA-M silver iodate Chemical compound [Ag+].[O-]I(=O)=O YSVXTGDPTJIEIX-UHFFFAOYSA-M 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- XUXNAKZDHHEHPC-UHFFFAOYSA-M sodium bromate Chemical compound [Na+].[O-]Br(=O)=O XUXNAKZDHHEHPC-UHFFFAOYSA-M 0.000 description 1
- NYCVSSWORUBFET-UHFFFAOYSA-M sodium;bromite Chemical compound [Na+].[O-]Br=O NYCVSSWORUBFET-UHFFFAOYSA-M 0.000 description 1
- CRWJEUDFKNYSBX-UHFFFAOYSA-N sodium;hypobromite Chemical compound [Na+].Br[O-] CRWJEUDFKNYSBX-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- NAMOWWYAIVZKKA-UHFFFAOYSA-L strontium bromate Chemical compound [Sr+2].[O-]Br(=O)=O.[O-]Br(=O)=O NAMOWWYAIVZKKA-UHFFFAOYSA-L 0.000 description 1
- JKGZNVNIOGGUKH-UHFFFAOYSA-L strontium;diiodate Chemical compound [Sr+2].[O-]I(=O)=O.[O-]I(=O)=O JKGZNVNIOGGUKH-UHFFFAOYSA-L 0.000 description 1
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical class CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- LAJZODKXOMJMPK-UHFFFAOYSA-N tellurium dioxide Chemical compound O=[Te]=O LAJZODKXOMJMPK-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- QQNXEJGSLIDJHD-UHFFFAOYSA-K thulium(3+);tribromate Chemical compound [Tm+3].[O-]Br(=O)=O.[O-]Br(=O)=O.[O-]Br(=O)=O QQNXEJGSLIDJHD-UHFFFAOYSA-K 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229940087291 tridecyl alcohol Drugs 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- DSYMXPNUZLZKOA-UHFFFAOYSA-K trisodium;dihydroxy-trioxido-oxo-$l^{7}-iodane Chemical compound [Na+].[Na+].[Na+].OI(O)([O-])([O-])([O-])=O DSYMXPNUZLZKOA-UHFFFAOYSA-K 0.000 description 1
- 229940057402 undecyl alcohol Drugs 0.000 description 1
- 239000010969 white metal Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- BUGCDNRPNRJANA-UHFFFAOYSA-K yttrium(3+);tribromate Chemical compound [Y+3].[O-]Br(=O)=O.[O-]Br(=O)=O.[O-]Br(=O)=O BUGCDNRPNRJANA-UHFFFAOYSA-K 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
本発明はウレタン化合物の製造法に関する。さ
らに詳しくは酸化剤の存在下に尿素化合物を一酸
化炭素および有機ヒドロキシル化合物と反応させ
て酸化的にカルボニル化することによつてウレタ
ン化合物を製造する方法に関する。
ウレタン化合物はカーバメイト系農薬などに用
いられる重要な化合物であり、最近ではホスゲン
を使用しないイソシアナート類製造の原料とし
て、その安価な製造方法が要望されている。
このようなウレタン化合物を一酸化炭素を用い
て製造する方法としては、芳香族ニトロ化合物、
芳香族ニトロソ化合物、芳香族アゾ化合物、芳香
族アゾキシ化合物などを酸化剤の不存在下で還元
的にウレタン化する方法および芳香族アミノ化合
物を酸化的にウレタン化する方法が知られてい
る。
さらにN・N′−ジアリール尿素を酸化的にウ
レタン化する方法も提案されている(特開昭55−
120552号公報)。この方法では主触媒として第
族貴金属またはその化合物を用い、助触媒として
塩化銅、塩化鉄、オキシ塩化鉄、塩化バナジウ
ム、オキシ塩化バナジウムなどの、反応系におい
てレドツクス反応を行なうことのできる金属を含
む塩化物を反応系中に溶解させておく必要があ
る。しかしながら溶解したこれらの金属塩化物は
反応容器や配管、バルブなどの金属材料に対する
腐食性が大きく、このため高価な金属材料を使用
しなければならないという設備上の問題がある。
さらに溶解したこれらの金属塩化物を生成物であ
る芳香族ウレタンのような高沸点物質から分離、
回収するためには、はん雑な操作と多大の費用を
要するという欠点があつた。
本発明者らは、これらの欠点を克服すべく、尿
素化合物を酸化的にウレタン化してウレタン化合
物を製造する方法について鋭意研究を重ねた結果
これらの欠点の主要原因となつているルイス酸や
レドツクス反応を行う元素の塩化物を用いないで
接触的に反応を進行させ得る全く新しい触媒系を
見出し、この知見に基づいて本発明を完全するに
至つた。
すなわち、本発明は酸化剤の存在下に尿素化合
物を一酸化炭素及び有機ヒドロキシル化合物と反
応させてウレタン化合物を製造するに当り、
(i) 白金族金属および白金族元素を含む化合物の
中から選ばれた少くとも1種、と
(ii) 臭素またはヨウ素のオキソ酸およびその塩の
中から選ばれた少くとも1種
とから成る触媒系を用いることを特徴とするウレ
タン化合物の製造法を提供するものである。
本発明の大きな特徴は白金族金属および白金族
元素を含む化合物の中から選ばれた少くとも1種
と臭素またはヨウ素のオキソ酸およびその塩の中
から選ばれた少くとも1種とを組み合わせた触媒
系にあり、この触媒系を用いることによつて尿素
化合物から選択性よく、かつ高収率でウレタン化
合物が得られることにある。
これらの事実は今まで全く知られていなかつた
実に驚くべきことであつて前述の先行技術(特開
昭55−120552号公報)からも全く予想できなかつ
ことである。
すなわち、先行技術においては白金族化合物を
主触媒とし、反応系においてレドツクス反応を行
うことのできる元素の塩化物を助触媒とする触媒
系を用いており、実施例に見られる代表的な触媒
系は、塩化パラジウムにオキシ塩化鉄を組み合わ
せたものである。このような系においては2価の
パラジウムが反応に関与しており反応の進行とと
もに還元されて0価のパラジウムになり、これが
3価のオキシ塩化鉄によつて再酸化されて2価の
パラジウムに戻ると同時に3価の鉄は還元されて
2価の鉄となり、さらにこの2価の鉄が酸化剤に
よつて再酸化されて3価の鉄に戻るといつた、い
わゆるワツカー反応型の触媒サイクルによつて主
生成物であるウレタン化合物を与えているものと
考えられる。
このように先行技術の方法では反応系において
レドツクス作用を有する元素の塩化物が主触媒の
再酸化剤として必須であることが示されている。
そのような機能を有する元素としては周期表の
a〜a族およびb〜b族の元素の中から
選ばれたレドツクス反応を受けることのできるも
のであつて具体的には、銅、亜鉛、水銀、タリウ
ム、スズ、チタン、ヒ素、アンチモン、ビスマ
ス、バナジウム、クロム、モリブデン、タングス
テン、マンガン、鉄、コバルト、ニツケルが挙げ
られており、その中で、銅、バナジウム、マンガ
ン、モリブデン、タングステン、アンチモン、鉄
のみが実施例に記載されているにすぎない。
これに対して本発明方法は、臭素またはヨウ素
のオキソ酸またはその塩を用いるものであつて、
この方法では臭素またはヨウ素と酸素とから構成
される陰イオン部が重要な役割を果しており、陽
イオン部はどのようなものであつてもかまわな
い。
従つて本発明の反応は先行技術に記載されてい
る反応とは全く異なる反応機構で進行しているも
のと指定される。
本発明で用いられる臭素またはヨウ素のオキソ
酸やその塩が、本反応においてどのような機構で
作用しているのか詳細なことは明らかではない
が、白金族金属や白金族元素を含む化合物と組合
わせた場合、尿素化合物の酸化的ウレタン化反応
の触媒成分として重要な作用をしていることは明
らかである。すなわち、臭素またはヨウ素のオキ
ソ酸またはその塩のみを用いた場合、本反応のウ
レタン化反応は実質上まつたく進行しないし、ま
た白金族金属又は白金族元素を含む化合物のみを
用いた場合でも、本反応の条件下ではウレタン化
反応はほとんど進行しないか、あるいは進行して
も少量のウレタン化合物を与えるに過ぎず、特に
金属状態の白金族元素のみを用いた場合は、ウレ
タン化合物はほとんど得られない。例えば、パラ
ジウムは本反応に対して有効な触媒性分の1つで
あるが、0価の金属パラジウムであるパラジウム
黒のみでは本反応は実質的にほとんど進行しな
い。しかし、これに臭素またはヨウ素のオキソ酸
やその塩、例えば過ヨウ素酸カリウムを加える
と、高収率、高選択率でウレタンが得られるよう
になる。
このように本発明方法においては、金属状態の
固体の白金族化合物をも触媒成分の1つとして用
いることができ、このことは高価な白金族化合物
を反応系からろ過などの簡単な方法で分離、回収
し得ることを示しており、工業的に有利である。
また、本発明で用いられる臭素またはヨウ素の
オキソ酸やその塩類は前記の先行技術において用
いられているような重金属類の塩化物とは異なり
分離、回収が容易であつて、生成物中に汚染物質
として混入しないことも本発明の大きな特徴の1
つである。
本発明方法において用いられる白金族金属及び
白金属元素を含む化合物については、成分として
パラジウム、ロジウム、白金、ルテニウム、イリ
ジウム、オスミウムなどの白金属元素から選ばれ
た少なくとも1種を含むものであれば特に制限は
なく、これらの元素が金属状態であつてもよい
し、化合物を形成する成分であつてもよい。ま
た、これらの触媒成分は活性炭、グラフアイト、
シリカ、アルミナ、シリカ−アルミナ、シリカ−
チタニア、チタニア、ジルコニア、硫酸バリウ
ム、炭酸カルシウム、アスベスト、ベントナイ
ト、ケイソウ土、ポリマー、イオン交換樹脂、ゼ
オライト、モレキユラーシーブ、ケイ酸マグネシ
ウム、マグネシアなどの担体に担持されたもので
あつてもよい。
金属状態の白金族元素として、例えばパラジウ
ム、ロジウム、白金、ルテニウム、イリジウム及
びオスミウムなどの金属、これらの金属黒、これ
らの金属イオンを含む触媒成分を前記のような担
体に担持したのち、水素やホルムアルデヒドで還
元処理したもの、及びこれらの金属を含む合金あ
るいは金属間化合物などが用いられる。また、合
金あるいは金属間化合物はこれらの白金属金属同
士のものであつてもよいし、他の元素、例えばセ
レン、テルル、イオウ、アンチモン、ビスマス、
銅、銀、金、亜鉛、スズ、バナジウム、鉄、コバ
ルト、ニツケル、水銀、鉛、タリウム、クロム、
モリブデン、タングステンなどを含むものであつ
てもよい。
一方、白金族元素を含む化合物としては、例え
ばハロゲン化物、硫酸塩、硝酸塩、リン酸塩、ホ
ウ酸塩などの無機塩類;酢酸塩、シユウ酸塩、ギ
酸塩などの有機酸塩類;シアン化物類;水酸化物
類;酸化物類;硫化物類;ニトロ基、シアノ基、
ハロゲン、シユウ酸イオンなどのアニオンを含む
金属酸塩及びアンモニア、アミン類、ホスフイン
類、一酸化炭素、キレート配位子などを含む塩又
は錯体などの金属の錯化合物類;有機配位子又は
有機基を有する有機金属化合物類などがあげられ
る。
これらの触媒成分の中では、パラジウム又はロ
ジウム若しくはその両方を含むものが特に好まし
く、このようなものとしては、例えばPd黒;Pd
−C、Pd−Al2O3、Pd−SiO2、Pd−TiO2、Pd−
ZrO2、Pd−BaSO4、Pd−CaCO3、Pd−アスベ
スト、Pd−ゼオライト、Pd−モレキユラーシー
ブなどの担持パラジウム触媒類;Pd−Pb、Pd−
Se、Pd−Te、Pd−Hg、Pd−Tl、Pd−P、Pd
−Cu、Pd−Ag、Pd−Fe、Pd−Co、Pd−Ni、
Pd−Rhなどの合金又は金属間化合物類;及びこ
れらの合金又は金属間化合物を前記のような担体
に担持したもの;PdCl2、PdBr2、PdI2、Pd
(NO3)2、PdSO4などの無機塩類;Pd
(OCOCH3)2、シユウ酸パラジウムなどの有機酸
塩類;Pd(CN)2;PdO;PdS;M2〔PdX4〕、M2
〔PdX6〕で表わされるパラジウム酸塩類(Mはア
ルカリ金属またはアンモニウムイオンを表わし、
Xはニトロ基またはシアノ基またはハロゲンを表
わす。);〔Pd(NH3)4〕X2、〔Pd(en)2〕X2などの
パラジウムのアンミン錯体類(Xは上記と同じ意
味をもち、enはエチレンジアミンを表わす);
PdCl2(PhCN)2、PdCl2(PR3)2、Pd(CO)
(PR3)3、Pd(PPh3)4、PdCl(R)(PPh3)2、Pd
(C2H4)(PPh3)2、Pd(C3H5)2などの錯化合物又
は有機金属化物類(Rは有機基を表わす;Pd
(acac)2などのキレート配位子が配位した錯化合
物類;Rh黒;Pdと同様な担持ロジウム触媒類;
Pdと同様なPh合金又は金属間化合物類及びこれ
らを担体に担持したもの;RhCl3及び水和物、
RhBr3及び水和物、RhI3及び水和物、Ph2(SO4)3
及び水和物などの無機塩類;Rh2(OCOCH3)4;
Rh2O3、PhO2;M3〔RhX6〕及び水和物(M、X
は前記と同じ意味をもつ);〔Rh(NH3)5〕X3、
〔Rh(en)3〕X3などのロジウムのアンミン錯体
類;Rh4(CO)12、Rh6(CO)16などのロジウムカル
ボニルクラスター類;〔RhCl(CO)2〕2、RhCl
(PR3)3、RhCl(PPh3)3、RhX(CO)L2(R、Xは
前記と同じ意味をもち、Lは有機リン化合物及び
有機ヒ素化合物からなる配位子である)、RhH
(CO)(PPh3)3などの錯化合物又は有機金属化合
物類があげられる。
本発明においては、これらの白金族金属又は白
金族元素を含む化合物を1種だけ用いてもよい
し、また2種以上混合して用いてもよく、その使
用量については特に制限はないが、通常白金族元
素を含む成分が尿素化合物に対して、0.0001〜50
モル%の範囲であるのが望ましい。
本発明方法において用いられる臭素またはヨウ
素のオキソ酸およびその塩とは、酸化数が正1、
3、5、7の臭素またはヨウ素の酸素酸および塩
のことであつて、具体的には次亜臭素酸、臭素
酸、過臭素酸、次亜ヨウ素酸、亜ヨウ素酸、ヨウ
素酸、オルト過ヨウ素酸、メタ過ヨウ素酸および
これらの酸の塩のことである。このような塩とし
ては例えば次亜臭素酸ナトリウム、次亜臭素酸カ
リウムなどの次亜臭素酸塩類;亜臭素酸ナトリウ
ムなどの亜臭素酸塩類;臭素酸リチウム、臭素酸
ナトリウム、臭素数カリウム、臭素酸ルビジウ
ム、臭素酸セシウム、臭素酸マグネシウム、臭素
酸カルシウム、臭素酸ストロンチウム、臭素酸バ
リウム、臭素酸銀、臭素酸カドミウム、臭素酸ア
ルミニウム、臭素酸イツトリウム、臭素酸ランタ
ン、臭素酸セリウム、臭素酸プラセオジム、臭素
酸ネオジム、臭素酸サマリウム、臭素酸ガドリニ
ウム、臭素酸ジスプロシウム、臭素酸ホルミウ
ム、臭素酸ツリウム、臭素酸鉛、臭素酸アンモニ
ウムなどの臭素酸塩類;過臭素酸カリウムなどの
過臭素酸塩類;次亜ヨウ素酸ナトリウム、次亜ヨ
ウ素酸カリウム、次亜ヨウ素酸ルビジウム、次亜
ヨウ素酸セシウム、次亜ヨウ素酸カルシウム、次
亜ヨウ素酸バリウム等の次亜ヨウ素酸塩類;ヨウ
素酸リチウム、ヨウ素酸ナトリウム、ヨウ素酸カ
リウム、ヨウ素酸水素カリウム、ヨウ素酸ルビジ
ウム、ヨウ素酸セシウム、ヨウ素酸マグネシウ
ム、ヨウ素酸カルシウム、ヨウ素酸ストロンチウ
ム、ヨウ素酸バリウム、ヨウ素酸銀、ヨウ素酸
金、ヨウ素酸カドミウム、ヨウ素酸アルミニウ
ム、ヨウ素酸インジウム、ヨウ素酸ランタン、ヨ
ウ素酸セリウム、ヨウ素酸プロセオジム、ヨウ素
酸ネオジム、ヨウ素酸ガドリニウム、ヨウ素酸
鉛、ヨウ素酸アンモニウムなどのヨウ素酸塩類;
過ヨウ素酸リチウム、メタ過ヨウ素酸ナトリウ
ム、オルト過ヨウ素酸二水素三ナトリウム、オル
ト過ヨウ素酸三水素二ナトリウム、メタ過ヨウ素
酸カリウム、オルト過ヨウ素酸三水素二カリウ
ム、二メソ過ヨウ素酸水素三カリウム、過ヨウ素
酸ルビジウム、過ヨウ素酸セシウム、過ヨウ素酸
バリウム、メタ過ヨウ素酸銀、メソ過ヨウ素酸
銀、オルト過ヨウ素酸銀、オルト過ヨウ素酸三水
素銀、過ヨウ素酸カドミウム、過ヨウ素酸鉛、過
ヨウ素酸アンモニウムなどの過ヨウ素酸塩類など
が用いられる。
本発明の方法においては、これらの臭素または
ヨウ素のオキソ酸およびその塩類はそのままで反
応系に加えてもよいし、あるいは反応系でこれら
の化合物を生成させるようなものを加える方法で
もよい。
このような臭素またはヨウ素のオキソ酸および
その塩類の中で、特に好ましいのはヨウ素のオキ
ソ酸およびその塩類である。
本発明で用いられる臭素またはヨウ素のオキソ
酸およびその塩類の量については、特に制限はな
いが、使用される白金族元素を含む成分の中の金
属元素の量に対して、通常0.001〜10000倍モルの
範囲で使用されるのが好ましい。
本発明の原料として用いられる尿素化合物は式
で示されるような尿素結合を1分子中に少くとも
1つ含む化合物のことである。ここで、Nに連な
る2本の線は、窒素原子と他の原子又は基との結
合手を表わす。このような原子又は基としては水
素、ハロゲン、アルカリ金属原子、ヒドロキシル
基、アミノ基、脂肪族基、脂環族基、芳香脂肪族
基、複素環式基、芳香族基などがある。またこれ
らの窒素はそれ自身、環を構成する要素となつて
いてもよいし、尿素結合自身が環を構成する一部
となつているようなものであつてもよい。
このような尿素化合物としては未置換尿素、モ
ノ置換尿素、ジ置換尿素、トリ置換尿素、テトラ
置換尿素などいずれであつてもよい。
モノ置換尿素としては例えば、メチル尿素、エ
チル尿素、プロピル尿素、ブチル尿素、ヘキシル
尿素等の脂肪族モノ置換尿素類;シクロプロピル
尿素、シクロブチル尿素、シクロヘキシル尿素等
の脂環族モノ置換尿素類;ベンジル尿素、β−フ
エネチル尿素等の芳香脂肪族モノ置換尿素類;フ
ラニル尿素、チオフエニル尿素等の複素環式モノ
置換尿素類;フエニル尿素、トリル尿素、ナフチ
ル尿素等の芳香族モノ置換尿素類などが用いられ
る。ジ置換尿素としては例えば、N,N−ジメチ
ル尿素、N,N−ジエチル尿素、N,N−ジプロ
ピル尿素、N,N−ジブチル尿素、N,N−ジヘ
キシル尿素、N−エチル−N−メチル尿素、N−
エチル−N−ブチル尿素等の脂肪族N,N−ジ置
換尿素類;N,N−ジシクロプロピル尿素、N,
N−ジシクロブチル尿素、N,N−ジシクロヘキ
シル尿素、N−シクロプロピル−N−メチル尿
素、N−シクロヘキシル−N−エチル尿素等の脂
環族N,N−ジ置換尿素類;N,N−ジベンジル
尿素、N−ベンジル−N−メチル尿素等の芳香脂
肪族N,N−ジ置換尿素類;N,N−ジフラニル
尿素、N,N−ジチオフエニル尿素、N−フラニ
ル−N−メチル尿素等の複素環式N,N−ジ置換
尿素類;N,N−ジフエニル尿素、N,N−ジト
リル尿素、N,N−ジナフチル尿素、N−フエニ
ル−N−メチル尿素、N−フエニル−N−トリル
尿素、N−ナフチル−N−ベンジル尿素、N−フ
エニル−N−シクロヘキシル尿素等の芳香族N,
N−ジ置換尿素類;N,N′−ジメチル尿素、N,
N′−ジエチル尿素、N,N′−ジプロピル尿素、
N,N′−ジブチル尿素、N,N′−ジヘキシル尿
素、N−エチル−N′−メチル尿素、N−エチル
−N′−ブチル尿素、N−ヘキシル−N′−メチル
尿素などの脂肪族N,N′−ジ置換尿素類;N,
N′−ジシクロプロピル尿素、N,N′−ジシクロ
ブチル尿素、N,N′−ジシクロヘキシル尿素、
N−シクロプロピル−N′−メチル尿素、N−シ
クロヘキシル−N′−エチル尿素等の脂環族N,
N′−ジ置換尿素類;N,N′−ジベンジル尿素、
N−ベンジル−N′−メチル尿素等の芳香脂肪族
N,N′−ジ置換尿素類;N,N′−ジフラニル尿
素、N,N′−ジチオフエニル尿素等の複素環式
N,N′−ジ置換尿素類;N,N′−ジフエニル尿
素、N,N′−ジトリル尿素、N,N′−ジナフチ
ル尿素、N−フエニル−N′−トリル尿素、N−
フエニル−N′−ナフチル尿素、N−フエニル−
N′−エチル尿素、N−ナフチル−N′−ベンジル
尿素、N−フエニル−N′−シクロヘキシル尿素
等の芳香族N,N′−ジ置換尿素類およびピペリ
ジル尿素、ピロリジニル尿素等の環状窒素化合物
の尿素類などが用いられる。トリ置換尿素類とし
ては例えばトリメチル尿素、トリエチル尿素、ト
リプロピル尿素、トリブチル尿素、トリヘキシル
尿素、N,N−ジメチル−N′−エチル尿素、N,
N−ジエチル−N′−ブチル尿素、N−メチル−
N−エチル−N′−ブチル尿素等の脂肪族トリ置
換尿素類;トリシクロプロピル尿素、トリシクロ
ヘキシル尿素、N,N′−ジシクロヘキシル−
N′−メチル尿素、N−シクロヘキシル−N−エ
チル−N′−ブチル尿素、N,N−ジエチル−
N′−シクロブチル尿素等の脂環族トリ置換尿素
類;トリフラニル尿素、トリチオフエニル尿素、
N,N′−ジフラニル−N−メチル尿素等の複素
環式トリ置換尿素類;トリフエニル尿素、トリト
リル尿素、トリナフチル尿素、N,N−ジフエニ
ル−N′−メチル尿素、N,N′−ジフエニル−N
−シクロヘキシル尿素、N,N−ジメチル−
N′−フエニル尿素、N−フエニル−N−エチル
−N′−ベンジル尿素等の芳香族トリ置換尿素
類;N−エチルピペリジル尿素、N−メチルピロ
リジニル尿素等のN−置換の環状窒素化合物の尿
素類などが用いられる。
テトラ置換尿素としては例えばテトラメチル尿
素、テトラエチル尿素、テトラプロピル尿素、テ
トラヘキシル尿素、ジエチルジメチル尿素、エチ
ルトリメチル尿素等の脂肪族テトラ置換尿素類;
テトラシクロプロピル尿素、テトラシクロヘキシ
ル尿素、ジシクロヘキシルジエチル尿素、シクロ
ブチルトリメチル尿素等の脂肪族テトラ置換尿素
類;テトラベンジル尿素、トリベンジルメチル尿
素、ジベンジルジエチル尿素、ベンジルトリメチ
ル尿素等の芳香脂肪族テトラ置換尿素類;テトラ
フラニル尿素、テトラチオフエニル尿素、フラニ
ルトリメチル尿素等の複素環式テトラ置換尿素
類;テトラフエニル尿素、テトラトリル尿素、テ
トラナフチル尿素、メチルトリフエニル尿素、ジ
エチルジフエニル尿素、ジシクロヘキシルジフエ
ニル尿素、ナフチルトリエチル尿素等の芳香族テ
トラ置換尿素類などが用いられる。また尿素結合
を環の構成要素とする環状尿素化合物としては例
えば、2−イミダゾロン、2−イミダゾリドン、
ビオチン、ビタントイン、N,N′−ヘキサメチ
レン尿素、パラバン酸、ベンツイミダゾリドンな
どが用いられる。
さらには分子内に2個以上の尿素結合を有する
化合物、例えばN,N′−ジメチルカルバモイル
ヘキサメチレンジアミン、N,N′−ジフエニル
カルバモイルフエニレンジアミンなどのポリアミ
ンのポリ尿素類あるいは次式で表わされるような
構造単位を有するポリメリツク尿素類なども用い
ることができる。
またこれらの置換尿素類においては置換基の1
個以上の水素が他の置換基、例えば低級脂肪族
基、アミノ基、カルボキシル基、エステル基、ア
ルコキシ基、シアノ基、ハロゲン、ニトロ基、ウ
レタン基、スルホキシド基、スルホン基、カルボ
ニル基、アミド基、芳香族基、芳香脂肪族基など
によつて置換されているものであつてもよい。
イソシアナート類の製造原料としてのウレタン
化合物を得るためにはN,N′−ジ置換尿素類が
好ましく、特に芳香族ウレタン化合物はN,
N′−ジアリール尿素類を用いることによつて容
易に製造される。
これらの尿素化合物は1種またはそれ以上で用
いられる。
本発明に用いる有機ヒドロキシル化合物は、一
価又は多価のアルコール類、あるいは一価又は多
価のフエノール類であり、このようなアルコール
類としては、例えば炭素数1〜20の直鎖又は分枝
鎖の一価又は多価アルカノールやアルケノール、
一価又は多価のシクロアルカノールやシクロアル
ケノールやアラルキルアルコールなどがあげられ
る。さらにこれらのアルコール類は不活性な他の
置換基、例えばハロゲン原子、シアノ基、アルコ
キシ基、スルホキシド基、スルホン基、カルボニ
ル基、エステル基、アミド基などを含んでいても
よい。
このようなアルコール類の具体例として、メタ
ノール、エタノール、プロパノール(各異性体)
ブタノール(各異性体)、ペンタノール(各異性
体)、ヘキサノール(各異性体)、ヘプタノール
(各異性体)、オクタノール(各異性体)、ノニル
アルコール(各異性体)、デシルアルコール(各
異性体)、ウンデシルアルコール(各異性体)、ラ
ウリルアルコール(各異性体)、トリデシルアル
コール(各異性体)、テトラデシルアルコール
(各異性体)、ペンタデシルアルコール(各異性
体)などの脂肪族アルコール類;シクロヘキサノ
ール、シクロヘプタノールなどのシクロアルカノ
ール類;エチレングリコールモノメチルエーテ
ル、エチレングリコールモノエチルエーテル、ジ
エチレングリコールモノメチルエーテル、ジエチ
レングリコールモノエチルエーテル、トリエチレ
ングリコーモノメチルエーテル、トリエチレング
リコールモノエチルエーテル、プロピレングリコ
ールモノメチルエーテル、プロピレングリコール
モノエチルエーテルなどのアルキレングリコール
モノエーテル類;エチレングリコール、プロピレ
ングリコール、ジエチレングリコール、ジプロピ
レングリコール、グリセリン、ヘキサントリオー
ル、トリメチロールプロパンなどの多価アルコー
ル類;ベンジルアルコールなどのアラルキルアル
コール類などが用いられる。
またフエノール類としては例えば、フエノー
ル、各種アルキルフエノール、各種アルコキシフ
エノール、各種ハロゲン化フエノール、ジヒドロ
キシベンゼン、4.4′−ジヒドロキシ−ジフエニル
メタン、ビスフエノール−A、ヒドロキシナフタ
レンなどが用いられる。
本発明において用いられる酸化剤としては、通
常の酸化剤を使用しうるが、好ましいものは分子
状酸素又は有機ニトロ化合物若しくはこれらの混
合物である。特に好ましいのは分子状酸素であ
る。この分子状酸素とは純酸素又は酸素を含むも
のであつて空気でもよいし、あるいは空気又は純
酸素に反応を阻害しない他のガス、例えば窒素、
アルゴン、ヘリウム、炭素ガスなどの不活性ガス
を加えて希釈したものであつてもよい。また場合
によつては、水素、一酸化炭素、炭化水素、ハロ
ゲン化炭化水素などのガスを含んでいてもよい。
また、有機ニトロ化合物としては脂環族、脂肪
族及び芳香族のいずれのニトロ化合物であつても
よい。脂環族ニトロ化合物としては、例えばニト
ロシクロブタン、ニトロシクロペンタン、ニトロ
シクロヘキサン、ジニトロシクロヘキサン(各異
性体)、ビス−(ニトロシクロヘキシル)−メタン
などが、脂肪族ニトロ化合物としては、例えばニ
トロメタン、ニトロエタン、ニトロプロパン(各
異性体)、ニトロブタン(各異性体)、ニトロペン
タン(各異性体)、ニトロヘキサン(各異性体)、
ニトロデカン(各異性体)、1,2−ジニトロエ
タン、ジニトロプロパン(各異性体)、ジニトロ
ブタン(各異性体)、ジニトロペンタン(各異性
体)、ジニトロヘキサン(各異性体)、ジニトロデ
カン(各異性体)、フエニルニトロメタン、ビス
−(ニトロメチル)−シクロヘキサン、ビス−(ニ
トロメチル)−ベンゼンなどが、芳香族ニトロ化
合物としては、例えばニトロベンゼン、ジニトロ
ベンゼン(各異性体)、ニトロトルエン(各異性
体)、ジニトロトルエン(各異性体)、ニトロピリ
ジン(各異性体)、ジニトロピリジン(各異性
体)、ニトロナフタレン(各異性体)、ジニトロナ
フタレン(各異性体)等があげられる。
また、これらのニトロ化合物において、少なく
とも1個の水素が他の置換基、例えばハロゲン原
子、アミノ基、シアノ基、アルキル基、脂環族
基、芳香族基、アラルキル基、アルコキシ基、ス
ルホキシド基、スルホン基、カルボニル基、エス
テル基、アミド基などで置換されていてもよい。
本発明において酸化剤が分子状酸素の場合は、
次のような一般的な反応式に従つて進行する。
(ここでR1、R2、R3、R4は水素、アルカリ金属
原子、ヒドロキシル基、アミノ基、脂肪族基、脂
環族基、芳香脂肪族基、複素環式基、芳香族基か
ら選ばれた原子又は基を、Rは有機基を表わす。)
分子状酸素は当量よりも少なくても、多くても
よいが、酸素/一酸化炭素又は酸素/有機ヒドロ
キシル化合物の混合物は爆発限界外で使用すべき
である。
また、有機ニトロ化合物を酸化剤として用いる
場合、有機ニトロ化合物自体も反応に与かりウレ
タンとなるので、その有機基の構造が尿素化合物
の置換基と異なれば、それぞれの構造に応じたウ
レタン化合物が得られ、両者の構造が同じであれ
ば同じウレタン化合物が得られることはいうまで
もない。
この場合、ウレタン化反応は例えば次のような
反応式に従つて進行する。
(ここでR1、R2、R3、R4およびRは前記と同じ
意味をもち、R5は有機ニトロ化合物の有機残基
を表わす。)
有機ニトロ化合物だけを酸化剤として用いる場
合、尿素化合物と有機ニトロ化合物の量比は、尿
素基2モル当りニトロ基1モルとなるようにする
のが好ましいが、もちろんこの化学量論量比から
離れたところで実施してもかまわない。一般に尿
素基のニトロ基に対する当量比は1.1:1ないし
4:1、好ましくは1.5:1ないし2.5:1で実施
される。
もちろん分子状酸素あるいはその他の酸化剤を
同時に使用する場合には有機ニトロ化合物は化学
量論量より少なくてもよい。
本発明方法においては、反応溶媒として有機ヒ
ドロキシル化合物を過剰に用いることが好ましい
が、必要に応じて反応に悪影響を及ぼさない溶媒
を用いることもできる。このような溶媒として
は、例えばベンゼン、トルエン、キシレン、メシ
チレンなどの芳香族炭化水素類;クロルベンゼ
ン、ジクロルベンゼン、トリクロルベンゼン、フ
ルオロベンゼン、クロルトルエン、クロルナフタ
レン、ブロムナフタリンなどのハロゲン化芳香族
炭化水素類;クロムヘキサン、クロルシクロヘキ
サン、トリクロルトリフルオロエタン、塩化メチ
レン、四塩化炭素などのハロゲン化脂肪族炭化水
素あるいはハロゲン化脂肪族炭化水素類;アセト
ニトリル、ベンゾニトリルなどのニトリル類、ス
ルホラン、メチルスルホラン、ジメチルスルホラ
ンなどのスルホン類;テトラヒドロフラン、1,
4−ジオキサン、1,2−ジメトキシエタンなど
のエーテル類、アセトン、メチルエチルケトンな
どのケトン類;酢酸エチル、安息香酸エチルなど
のエステル類;N,N−ジメチルホルムアミド、
N,N−ジメチルアセトアミド、N−メチルピロ
リドン、ヘキサメチルホスホルアミドなどのアミ
ド類などがあげられる。
本発明方法において、反応をより効率的に行う
ために必要に応じて他の添加物を反応系に加える
こともできる。このような添加物として、例えば
ゼオライト類、含窒素化合物とハロゲン化水素と
の塩類、ハロゲン化オニウム化合物、3級アミン
類、およびハロゲン化水素酸、ホウ酸、アルミン
酸、炭酸、ケイ酸、有機酸などの酸のアルカリ金
属塩やアルカリ土類金属塩類が好適である。
本発明方法において、反応は通常80〜300℃、
好ましくは120〜220℃の温度範囲で行われる。ま
た反応圧力は1〜500Kg/cm2、好ましくは20〜300
Kg/cm2の範囲であり、反応時間は反応系、触媒系
及びその他の反応条件によつて異なるが、通常数
分〜数時間である。
また、本発明の反応は回分式でも実施しうる
し、連続的に反応成分を供給しながら連続的に反
応液を抜き出す連続方式でも実施しうる。
次に実施例によつて本発明をさらに詳細に説明
するが、本発明はこれらの実施例に限定されるも
のではない。
実施例 1
内容積140mlの撹拌式オートクレーブにN,
N′−ジフエニル尿素20mmol、エタノール40ml、
パラジウム黒0.5mgatom、メタ過ヨウ素酸カリウ
ム1mmolを入れ系内を一酸化炭素で置換した
後、一酸化炭素を80Kg/cm2、次いで酸素6Kg/cm2
ご圧入し全圧を86Kg/cm2にした。撹拌しながら
160℃で1時間反応させた後、反応混合物をロ過
してロ液を分析した結果、N,N′−ジフエニル
尿素の反応率は96%、N−フエニルカルバミン酸
エチルの収率は94%で選択率は98%であつた。
実施例 2〜9
実施例1におけるメタ過ヨウ素酸カリウムの代
りに種々の臭素またはヨウ素のオキソ酸またはそ
の塩(1mmol)を用いた以外は、全く実施例1
と同様の反応を行つた。その結果を第1表に示
す。
なお実施例8および9は反応時間2時間で行つ
たものである。
The present invention relates to a method for producing urethane compounds. More specifically, the present invention relates to a method for producing a urethane compound by reacting a urea compound with carbon monoxide and an organic hydroxyl compound in the presence of an oxidizing agent to oxidatively carbonylate it. Urethane compounds are important compounds used in carbamate pesticides and the like, and recently there has been a demand for an inexpensive method for producing them as raw materials for producing isocyanates without using phosgene. As a method for producing such urethane compounds using carbon monoxide, aromatic nitro compounds,
A method of reductively urethanizing an aromatic nitroso compound, an aromatic azo compound, an aromatic azoxy compound, etc. in the absence of an oxidizing agent, and a method of oxidatively urethanizing an aromatic amino compound are known. Furthermore, a method of oxidatively converting N・N'-diarylurea into urethane has also been proposed (Japanese Patent Application Laid-Open No. 1983-1999-
Publication No. 120552). In this method, a group noble metal or its compound is used as the main catalyst, and a metal capable of carrying out a redox reaction in the reaction system, such as copper chloride, iron chloride, iron oxychloride, vanadium chloride, vanadium oxychloride, etc., is used as a promoter. It is necessary to dissolve the chloride in the reaction system. However, these dissolved metal chlorides are highly corrosive to metal materials such as reaction vessels, piping, valves, etc., and therefore there is an equipment problem in that expensive metal materials must be used.
Furthermore, these dissolved metal chlorides are separated from high boiling point substances such as aromatic urethane products,
The drawback is that recovery requires complicated operations and a large amount of cost. In order to overcome these drawbacks, the present inventors have conducted intensive research on a method for producing urethane compounds by oxidatively urethanizing urea compounds. We have discovered a completely new catalyst system that allows the reaction to proceed catalytically without using the chloride of the element that carries out the reaction, and based on this knowledge we have completed the present invention. That is, in the present invention, in producing a urethane compound by reacting a urea compound with carbon monoxide and an organic hydroxyl compound in the presence of an oxidizing agent, (i) a compound selected from platinum group metals and compounds containing platinum group elements; and (ii) at least one selected from bromine or iodine oxoacids and salts thereof. It is something. A major feature of the present invention is that at least one selected from platinum group metals and compounds containing platinum group elements is combined with at least one selected from bromine or iodine oxoacids and salts thereof. By using this catalyst system, urethane compounds can be obtained from urea compounds with good selectivity and in high yields. These facts are truly surprising and were completely unknown until now, and could not have been expected from the prior art mentioned above (Japanese Patent Laid-Open Publication No. 120552/1983). That is, in the prior art, a catalyst system is used in which a platinum group compound is used as a main catalyst and a chloride of an element capable of carrying out a redox reaction is used as a co-catalyst. is a combination of palladium chloride and iron oxychloride. In such a system, divalent palladium is involved in the reaction, and as the reaction progresses, it is reduced to zero-valent palladium, which is reoxidized by trivalent iron oxychloride to divalent palladium. At the same time as it returns, trivalent iron is reduced to divalent iron, and this divalent iron is further oxidized by an oxidizing agent and returns to trivalent iron, a so-called Watzker reaction type catalytic cycle. It is thought that the urethane compound, which is the main product, is produced by As described above, it has been shown that in the prior art method, the chloride of an element having a redox effect is essential as a reoxidizing agent for the main catalyst in the reaction system. Elements that have such a function are those that can undergo redox reactions selected from the elements of groups a to a and groups b to b of the periodic table, and specifically include copper, zinc, and mercury. , thallium, tin, titanium, arsenic, antimony, bismuth, vanadium, chromium, molybdenum, tungsten, manganese, iron, cobalt, and nickel. Among them, copper, vanadium, manganese, molybdenum, tungsten, antimony, Only iron is mentioned in the examples. In contrast, the method of the present invention uses a bromine or iodine oxo acid or a salt thereof,
In this method, an anion part composed of bromine or iodine and oxygen plays an important role, and the cation part can be of any type. Therefore, the reaction of the present invention is designated as proceeding by a completely different reaction mechanism than the reactions described in the prior art. Although the detailed mechanism by which the bromine or iodine oxoacids and their salts used in the present invention act in this reaction is not clear, they do not combine with platinum group metals or compounds containing platinum group elements. It is clear that when combined, they play an important role as a catalyst component in the oxidative urethanization reaction of urea compounds. That is, when only a bromine or iodine oxoacid or its salt is used, the urethanization reaction of this reaction does not substantially proceed quickly, and even when only a platinum group metal or a compound containing a platinum group element is used, Under the conditions of this reaction, the urethanization reaction hardly progresses, or even if it does progress, only a small amount of urethane compound is produced. Especially when only platinum group elements in the metallic state are used, almost no urethane compound is obtained. do not have. For example, palladium is one of the effective catalytic components for this reaction, but the reaction hardly progresses if only palladium black, which is zero-valent metal palladium, is used alone. However, if bromine or iodine oxoacid or its salt, such as potassium periodate, is added to this, urethane can be obtained in high yield and high selectivity. In this way, in the method of the present invention, a solid platinum group compound in a metallic state can also be used as one of the catalyst components, which means that the expensive platinum group compound can be separated from the reaction system by a simple method such as filtration. , it has been shown that it can be recovered, which is industrially advantageous. Furthermore, the bromine or iodine oxoacids and their salts used in the present invention are easy to separate and recover, unlike the chlorides of heavy metals used in the prior art, and are free from contamination in the product. One of the major features of the present invention is that it does not mix as a substance.
It is one. The platinum group metals and platinum element-containing compounds used in the method of the present invention may contain at least one platinum metal element such as palladium, rhodium, platinum, ruthenium, iridium, or osmium as a component. There are no particular limitations on these elements, and these elements may be in a metallic state or may be components forming a compound. In addition, these catalyst components include activated carbon, graphite,
Silica, alumina, silica - alumina, silica -
It may be supported on a carrier such as titania, titania, zirconia, barium sulfate, calcium carbonate, asbestos, bentonite, diatomaceous earth, polymer, ion exchange resin, zeolite, molecular sieve, magnesium silicate, magnesia, etc. . Examples of platinum group elements in the metallic state include metals such as palladium, rhodium, platinum, ruthenium, iridium, and osmium, these metal blacks, and catalyst components containing these metal ions on the above-mentioned carrier, and then hydrogen and Those reduced with formaldehyde, alloys or intermetallic compounds containing these metals, etc. are used. In addition, the alloy or intermetallic compound may be made of these white metals, or may be made of other elements such as selenium, tellurium, sulfur, antimony, bismuth,
Copper, silver, gold, zinc, tin, vanadium, iron, cobalt, nickel, mercury, lead, thallium, chromium,
It may also contain molybdenum, tungsten, or the like. On the other hand, compounds containing platinum group elements include, for example, inorganic salts such as halides, sulfates, nitrates, phosphates, and borates; organic acid salts such as acetates, oxalates, and formates; and cyanides. ; Hydroxides; Oxides; Sulfides; Nitro group, cyano group,
Complex compounds of metals such as metal salts containing anions such as halogens and oxalate ions, and salts or complexes containing ammonia, amines, phosphines, carbon monoxide, chelate ligands, etc.; organic ligands or organic Examples include organometallic compounds having groups. Among these catalyst components, those containing palladium or rhodium or both are particularly preferred, such as Pd black; Pd black;
-C, Pd- Al2O3 , Pd- SiO2 , Pd - TiO2 , Pd-
Supported palladium catalysts such as ZrO 2 , Pd-BaSO 4 , Pd-CaCO 3 , Pd-asbestos, Pd-zeolite, Pd-molecular sieve; Pd-Pb, Pd-
Se, Pd-Te, Pd-Hg, Pd-Tl, Pd-P, Pd
−Cu, Pd−Ag, Pd−Fe, Pd−Co, Pd−Ni,
Alloys or intermetallic compounds such as Pd-Rh; and these alloys or intermetallic compounds supported on the above-mentioned supports; PdCl 2 , PdBr 2 , PdI 2 , Pd
(NO 3 ) 2 , PdSO 4 and other inorganic salts; Pd
(OCOCH 3 ) 2 , organic acid salts such as palladium oxalate; Pd(CN) 2 ; PdO; PdS; M 2 [PdX 4 ], M 2
Palladate salts represented by [PdX 6 ] (M represents an alkali metal or ammonium ion,
X represents a nitro group, a cyano group, or a halogen. ); palladium ammine complexes such as [Pd(NH 3 ) 4 ]X 2 , [Pd(en) 2 ]X 2 (X has the same meaning as above, and en represents ethylenediamine);
PdCl 2 (PhCN) 2 , PdCl 2 (PR 3 ) 2 , Pd(CO)
(PR 3 ) 3 , Pd (PPh 3 ) 4 , PdCl(R) (PPh 3 ) 2 , Pd
(C 2 H 4 )(PPh 3 ) 2 , Pd(C 3 H 5 ) 2 and other complex compounds or organometallic compounds (R represents an organic group; Pd
Complex compounds coordinated with chelate ligands such as (acac) 2 ; Rh black; supported rhodium catalysts similar to Pd;
Ph alloys or intermetallic compounds similar to Pd and those supported on carriers; RhCl 3 and hydrates,
RhBr 3 and hydrates, RhI 3 and hydrates, Ph 2 (SO 4 ) 3
and inorganic salts such as hydrates; Rh 2 (OCOCH 3 ) 4 ;
Rh 2 O 3 , PhO 2 ; M 3 [RhX 6 ] and hydrate (M,
has the same meaning as above); [Rh(NH 3 ) 5 ]X 3 ,
Ammine complexes of rhodium such as [Rh(en) 3 ]X 3 ; Rhodium carbonyl clusters such as Rh 4 (CO ) 12 and Rh 6 (CO) 16 ;
(PR 3 ) 3 , RhCl(PPh 3 ) 3 , RhX(CO)L 2 (R and X have the same meanings as above, and L is a ligand consisting of an organic phosphorus compound and an organic arsenic compound), RhH
Examples include complex compounds such as (CO)(PPh 3 ) 3 and organometallic compounds. In the present invention, only one type of these platinum group metals or compounds containing platinum group elements may be used, or two or more types may be used as a mixture, and there is no particular restriction on the amount used. Normally, components containing platinum group elements are 0.0001 to 50% relative to urea compounds.
A range of mole % is desirable. The bromine or iodine oxo acids and their salts used in the method of the present invention have an oxidation number of positive 1,
Oxygen acids and salts of 3, 5, and 7 bromine or iodine, specifically hypobromous acid, bromic acid, perbromate acid, hypoiodic acid, iodic acid, iodic acid, orthoperfusate. Refers to iodic acid, metaperiodic acid, and salts of these acids. Examples of such salts include hypobromites such as sodium hypobromite and potassium hypobromite; bromites such as sodium bromite; lithium bromate, sodium bromate, potassium bromine, and bromine. Rubidium bromate, cesium bromate, magnesium bromate, calcium bromate, strontium bromate, barium bromate, silver bromate, cadmium bromate, aluminum bromate, yttrium bromate, lanthanum bromate, cerium bromate, praseodymium bromate , bromates such as neodymium bromate, samarium bromate, gadolinium bromate, dysprosium bromate, holmium bromate, thulium bromate, lead bromate, ammonium bromate; perbromates such as potassium perbromate; Hypoiodates such as sodium iodate, potassium hypoiodite, rubidium hypoiodite, cesium hypoiodite, calcium hypoiodite, barium hypoiodite; lithium iodate, sodium iodate, Potassium iodate, potassium hydrogen iodate, rubidium iodate, cesium iodate, magnesium iodate, calcium iodate, strontium iodate, barium iodate, silver iodate, gold iodate, cadmium iodate, aluminum iodate, iodine Iodates such as indium iodate, lanthanum iodate, cerium iodate, proseodymium iodate, neodymium iodate, gadolinium iodate, lead iodate, ammonium iodate;
Lithium periodate, sodium metaperiodate, trisodium dihydrogen orthoperiodate, disodium trihydrogen orthoperiodate, potassium metaperiodate, dipotassium trihydrogen orthoperiodate, dihydrogen mesoperiodate tripotassium, rubidium periodate, cesium periodate, barium periodate, silver metaperiodate, silver mesoperiodate, silver orthoperiodate, silver trihydrogen orthoperiodate, cadmium periodate, Periodates such as lead iodate and ammonium periodate are used. In the method of the present invention, these bromine or iodine oxoacids and their salts may be added to the reaction system as they are, or they may be added to the reaction system in a way that produces these compounds. Among such bromine or iodine oxoacids and their salts, particularly preferred are iodine oxoacids and salts thereof. The amount of the bromine or iodine oxoacid and its salts used in the present invention is not particularly limited, but is usually 0.001 to 10,000 times the amount of the metal element in the platinum group element-containing component used. Preferably, it is used in a molar range. The urea compound used as a raw material in the present invention has the formula It refers to a compound containing at least one urea bond in one molecule as shown in the following. Here, the two lines connected to N represent bonds between the nitrogen atom and other atoms or groups. Such atoms or groups include hydrogen, halogen, alkali metal atoms, hydroxyl groups, amino groups, aliphatic groups, alicyclic groups, araliphatic groups, heterocyclic groups, and aromatic groups. Further, these nitrogens themselves may be elements constituting the ring, or the urea bond itself may be a part constituting the ring. Such urea compounds may be unsubstituted urea, monosubstituted urea, disubstituted urea, trisubstituted urea, tetrasubstituted urea, or the like. Examples of monosubstituted ureas include aliphatic monosubstituted ureas such as methylurea, ethylurea, propylurea, butylurea, and hexylurea; alicyclic monosubstituted ureas such as cyclopropylurea, cyclobutylurea, and cyclohexylurea; benzyl; Aroaliphatic monosubstituted ureas such as urea and β-phenethylurea; heterocyclic monosubstituted ureas such as furanylurea and thiophenyl urea; aromatic monosubstituted ureas such as phenyl urea, tolylurea and naphthylurea, etc. are used. It will be done. Examples of the disubstituted urea include N,N-dimethylurea, N,N-diethylurea, N,N-dipropylurea, N,N-dibutylurea, N,N-dihexylurea, and N-ethyl-N-methylurea. , N-
Aliphatic N,N-disubstituted ureas such as ethyl-N-butylurea; N,N-dicyclopropylurea, N,
Alicyclic N,N-disubstituted ureas such as N-dicyclobutylurea, N,N-dicyclohexylurea, N-cyclopropyl-N-methylurea, N-cyclohexyl-N-ethylurea; N,N-dibenzylurea , N-benzyl-N-methylurea and other aromatic aliphatic N,N-disubstituted ureas; N,N-difuranylurea, N,N-dithiophenylurea, N-furanyl-N-methylurea and other heterocyclic ureas N,N-disubstituted ureas; N,N-diphenylurea, N,N-ditolylurea, N,N-dinaphthylurea, N-phenyl-N-methylurea, N-phenyl-N-tolylurea, N- Aromatic N such as naphthyl-N-benzylurea, N-phenyl-N-cyclohexylurea,
N-disubstituted ureas; N,N'-dimethylurea, N,
N'-diethylurea, N,N'-dipropylurea,
Aliphatic N such as N,N'-dibutylurea, N,N'-dihexylurea, N-ethyl-N'-methylurea, N-ethyl-N'-butylurea, N-hexyl-N'-methylurea , N'-disubstituted ureas; N,
N'-dicyclopropylurea, N,N'-dicyclobutylurea, N,N'-dicyclohexylurea,
Alicyclic N such as N-cyclopropyl-N'-methylurea, N-cyclohexyl-N'-ethylurea,
N'-disubstituted ureas; N,N'-dibenzylurea,
Aroaliphatic N,N'-disubstituted ureas such as N-benzyl-N'-methylurea; heterocyclic N,N'-disubstituted ureas such as N,N'-difuranylurea and N,N'-dithiophenyl urea; Substituted ureas; N,N'-diphenylurea, N,N'-ditolyl urea, N,N'-dinaphthylurea, N-phenyl-N'-tolylurea, N-
Phenyl-N'-naphthylurea, N-phenyl-
Aromatic N,N'-disubstituted ureas such as N'-ethyl urea, N-naphthyl-N'-benzylurea, N-phenyl-N'-cyclohexyl urea, and cyclic nitrogen compounds such as piperidyl urea and pyrrolidinyl urea. Urea etc. are used. Examples of trisubstituted ureas include trimethylurea, triethylurea, tripropylurea, tributylurea, trihexylurea, N,N-dimethyl-N'-ethylurea, N,
N-diethyl-N'-butylurea, N-methyl-
Aliphatic trisubstituted ureas such as N-ethyl-N'-butylurea; tricyclopropylurea, tricyclohexylurea, N,N'-dicyclohexyl-
N'-methylurea, N-cyclohexyl-N-ethyl-N'-butylurea, N,N-diethyl-
Alicyclic trisubstituted ureas such as N'-cyclobutyl urea; trifuranylurea, trithiophenyl urea,
Heterocyclic trisubstituted ureas such as N,N'-difuranyl-N-methylurea; triphenylurea, tritolylurea, trinaphthylurea, N,N-diphenyl-N'-methylurea, N,N'-diphenyl-N
-cyclohexylurea, N,N-dimethyl-
Aromatic trisubstituted ureas such as N'-phenyl urea and N-phenyl-N-ethyl-N'-benzylurea; N-substituted cyclic nitrogen compounds such as N-ethylpiperidylurea and N-methylpyrrolidinyl urea Ureas and the like are used. Examples of tetra-substituted ureas include aliphatic tetra-substituted ureas such as tetramethylurea, tetraethylurea, tetrapropylurea, tetrahexylurea, diethyldimethylurea, and ethyltrimethylurea;
Aliphatic tetra-substituted ureas such as tetracyclopropyl urea, tetracyclohexyl urea, dicyclohexyl diethyl urea, cyclobutyl trimethyl urea; aromatic aliphatic tetra-substituted ureas such as tetrabenzyl urea, tribenzyl methyl urea, dibenzyl diethyl urea, benzyl trimethyl urea, etc. Ureas: Heterocyclic tetra-substituted ureas such as tetrafuranylurea, tetrathiophenylurea, furanyltrimethylurea; tetraphenylurea, tetratolylurea, tetranaphthylurea, methyltriphenylurea, diethyldiphenylurea, dicyclohexyldiphenylurea , aromatic tetra-substituted ureas such as naphthyltriethylurea, etc. are used. Examples of cyclic urea compounds having a urea bond as a ring component include 2-imidazolone, 2-imidazolidone,
Biotin, bitantoin, N,N'-hexamethylene urea, parabanic acid, benzimidazolidone, etc. are used. Furthermore, compounds having two or more urea bonds in the molecule, such as polyureas of polyamines such as N,N'-dimethylcarbamoylhexamethylenediamine and N,N'-diphenylcarbamoylphenylenediamine, or compounds represented by the following formula: Polymeric ureas having a structural unit such as that described above can also be used. In addition, in these substituted ureas, one of the substituents
or more hydrogen may be substituted with other substituents, such as lower aliphatic groups, amino groups, carboxyl groups, ester groups, alkoxy groups, cyano groups, halogens, nitro groups, urethane groups, sulfoxide groups, sulfone groups, carbonyl groups, and amide groups. , an aromatic group, an araliphatic group, or the like. In order to obtain a urethane compound as a raw material for producing isocyanates, N,N'-disubstituted ureas are preferable, and aromatic urethane compounds are particularly suitable for N,N'-disubstituted ureas.
It is easily produced using N'-diarylureas. One or more of these urea compounds may be used. The organic hydroxyl compound used in the present invention is a monohydric or polyhydric alcohol, or a monohydric or polyhydric phenol, and examples of such alcohol include linear or branched alcohols having 1 to 20 carbon atoms. monohydric or polyhydric alkanols or alkenols in the chain,
Examples include monovalent or polyvalent cycloalkanols, cycloalkenols, and aralkyl alcohols. Furthermore, these alcohols may contain other inert substituents, such as halogen atoms, cyano groups, alkoxy groups, sulfoxide groups, sulfone groups, carbonyl groups, ester groups, and amide groups. Specific examples of such alcohols include methanol, ethanol, and propanol (each isomer).
Butanol (each isomer), pentanol (each isomer), hexanol (each isomer), heptanol (each isomer), octanol (each isomer), nonyl alcohol (each isomer), decyl alcohol (each isomer) ), undecyl alcohol (each isomer), lauryl alcohol (each isomer), tridecyl alcohol (each isomer), tetradecyl alcohol (each isomer), and aliphatic alcohols such as pentadecyl alcohol (each isomer) Cycloalkanols such as cyclohexanol and cycloheptanol; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl Alkylene glycol monoethers such as ether and propylene glycol monoethyl ether; polyhydric alcohols such as ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, glycerin, hexanetriol, and trimethylolpropane; aralkyl alcohols such as benzyl alcohol, etc. is used. Examples of phenols that can be used include phenol, various alkylphenols, various alkoxyphenols, various halogenated phenols, dihydroxybenzene, 4,4'-dihydroxy-diphenylmethane, bisphenol-A, and hydroxynaphthalene. The oxidizing agent used in the present invention may be any conventional oxidizing agent, but preferred are molecular oxygen, organic nitro compounds, or mixtures thereof. Particularly preferred is molecular oxygen. This molecular oxygen is pure oxygen or a substance containing oxygen, which may be air, or other gases that do not inhibit the reaction of air or pure oxygen, such as nitrogen,
It may be diluted by adding an inert gas such as argon, helium, or carbon gas. In some cases, it may also contain gases such as hydrogen, carbon monoxide, hydrocarbons, and halogenated hydrocarbons. Further, the organic nitro compound may be any of alicyclic, aliphatic, and aromatic nitro compounds. Examples of alicyclic nitro compounds include nitrocyclobutane, nitrocyclopentane, nitrocyclohexane, dinitrocyclohexane (each isomer), bis-(nitrocyclohexyl)-methane, and examples of aliphatic nitro compounds include nitromethane, nitroethane, Nitropropane (each isomer), Nitrobutane (each isomer), Nitropentane (each isomer), Nitrohexane (each isomer),
Nitrodecane (each isomer), 1,2-dinitroethane, dinitropropane (each isomer), dinitrobutane (each isomer), dinitropentane (each isomer), dinitrohexane (each isomer), dinitrodecane (each Aromatic nitro compounds include, for example, nitrobenzene, dinitrobenzene (isomers), nitrotoluene (isomers), phenylnitromethane, bis-(nitromethyl)-cyclohexane, bis-(nitromethyl)-benzene, etc. , dinitrotoluene (each isomer), nitropyridine (each isomer), dinitropyridine (each isomer), nitronaphthalene (each isomer), dinitronaphthalene (each isomer), and the like. In addition, in these nitro compounds, at least one hydrogen has another substituent, such as a halogen atom, an amino group, a cyano group, an alkyl group, an alicyclic group, an aromatic group, an aralkyl group, an alkoxy group, a sulfoxide group, It may be substituted with a sulfone group, carbonyl group, ester group, amide group, etc. In the present invention, when the oxidizing agent is molecular oxygen,
The reaction proceeds according to the following general reaction formula. (Here, R 1 , R 2 , R 3 , and R 4 are hydrogen, alkali metal atoms, hydroxyl groups, amino groups, aliphatic groups, alicyclic groups, araliphatic groups, heterocyclic groups, and aromatic groups. (R represents an organic group.) Molecular oxygen may be present in less or more than equivalent amounts, but mixtures of oxygen/carbon monoxide or oxygen/organic hydroxyl compounds are outside the explosive limits. should be used in In addition, when an organic nitro compound is used as an oxidizing agent, the organic nitro compound itself also participates in the reaction and becomes urethane, so if the structure of the organic group is different from the substituent of the urea compound, the urethane compound depending on the structure It goes without saying that the same urethane compound can be obtained if both structures are the same. In this case, the urethanization reaction proceeds, for example, according to the following reaction formula. (Here, R 1 , R 2 , R 3 , R 4 and R have the same meanings as above, and R 5 represents an organic residue of an organic nitro compound.) When only an organic nitro compound is used as an oxidizing agent, urea The quantitative ratio of the compound to the organic nitro compound is preferably 1 mole of nitro group per 2 moles of urea group, but of course it may be carried out at a value deviating from this stoichiometric ratio. Generally, the equivalent ratio of urea groups to nitro groups is carried out from 1.1:1 to 4:1, preferably from 1.5:1 to 2.5:1. Of course, if molecular oxygen or other oxidizing agents are used at the same time, the amount of organic nitro compound may be less than the stoichiometric amount. In the method of the present invention, it is preferable to use an excess of the organic hydroxyl compound as the reaction solvent, but if necessary, a solvent that does not adversely affect the reaction can also be used. Examples of such solvents include aromatic hydrocarbons such as benzene, toluene, xylene, and mesitylene; halogenated aromatics such as chlorobenzene, dichlorobenzene, trichlorobenzene, fluorobenzene, chlorotoluene, chlornaphthalene, and bromnaphthalene. Hydrocarbons: Halogenated aliphatic hydrocarbons or halogenated aliphatic hydrocarbons such as chromohexane, chlorocyclohexane, trichlorotrifluoroethane, methylene chloride, carbon tetrachloride; Nitriles such as acetonitrile and benzonitrile, sulfolane, methyl Sulfones such as sulfolane and dimethylsulfolane; tetrahydrofuran, 1,
Ethers such as 4-dioxane and 1,2-dimethoxyethane; ketones such as acetone and methyl ethyl ketone; esters such as ethyl acetate and ethyl benzoate; N,N-dimethylformamide,
Examples include amides such as N,N-dimethylacetamide, N-methylpyrrolidone, and hexamethylphosphoramide. In the method of the present invention, other additives may be added to the reaction system as necessary in order to carry out the reaction more efficiently. Examples of such additives include zeolites, salts of nitrogen-containing compounds and hydrogen halides, onium halides, tertiary amines, hydrohalic acids, boric acids, aluminic acids, carbonic acids, silicic acids, organic Alkali metal salts and alkaline earth metal salts of acids such as acids are suitable. In the method of the present invention, the reaction is usually carried out at 80 to 300°C.
Preferably it is carried out at a temperature range of 120 to 220°C. The reaction pressure is 1 to 500Kg/cm 2 , preferably 20 to 300Kg/cm 2 .
Kg/ cm2 , and the reaction time varies depending on the reaction system, catalyst system, and other reaction conditions, but is usually from several minutes to several hours. Further, the reaction of the present invention can be carried out either batchwise or continuously in which the reaction solution is continuously drawn out while continuously supplying the reaction components. Next, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples. Example 1 A stirred autoclave with an internal volume of 140 ml was charged with N,
N′-diphenyl urea 20 mmol, ethanol 40 ml,
After adding 0.5 mg of palladium black and 1 mmol of potassium metaperiodate and replacing the inside of the system with carbon monoxide, the amount of carbon monoxide was 80 Kg/cm 2 , and then the oxygen was 6 Kg/cm 2
It was press-fitted to a total pressure of 86Kg/cm 2 . while stirring
After reacting at 160°C for 1 hour, the reaction mixture was filtered and the filtrate was analyzed. As a result, the reaction rate of N,N'-diphenylurea was 96%, and the yield of ethyl N-phenylcarbamate was 94%. The selectivity rate was 98%. Examples 2-9 Completely the same as Example 1 except that various bromine or iodine oxoacids or salts thereof (1 mmol) were used in place of potassium metaperiodate in Example 1.
A similar reaction was carried out. The results are shown in Table 1. In Examples 8 and 9, the reaction time was 2 hours.
【表】【table】
【表】
比較例 1
メタ過ヨウ素酸カリウムを用いないでパラジウ
ム黒のみを用いて実施例1と同様の反応を行なつ
た結果、N,N′−ジフエニル尿素の反応率は10
%で、N−フエニルカルバミン酸エチルはわずか
3%の収率で生成しているに過ぎなかつた。
実施例 10
N,N′−ジシクロヘキシル尿素20mmol、メタ
ノール50ml、パラジウム黒0.5mgatom、メタ過ヨ
ウ素酸カリウム1mmolを用いて実施例1と同様
の反応を行つた結果、N,N′−ジシクロヘキシ
ル尿素の反応率は94%でN−シクロヘキシルカル
バミン酸メチルの収率は89%で選択率は95%であ
つた。
実施例 11
N,N′−ジベンジル尿素20mmol、エタノール
40ml、パラジウム黒1mgatom、メタ過ヨウ素酸
カリウム1mmolを用いて実施例1と同様の反応
を行つた結果、N,N′−ベンジル尿素の反応率
は95%で、N−ベンジルカルバミン酸エチルの収
率は90%で選択率は95%であつた。
実施例 12
テトラメチル尿素30mmol、メタノール50ml、
パラジウム黒0.5mgatom、メタ過ヨウ素酸カリウ
ム1mmolを用いて実施例1と同様の反応を行つ
た結果、テトラメチル尿素の反応率は76%でN,
N−ジメチルカルバミン酸メチルの収率は68%で
選択率は90%であつた。
実施例 13
尿素20mmol、エタノール40ml、パラジウム黒
0.5mgatom、メタ過ヨウ素酸カリウム1mmolを
いて実施例1と同様の反応を行つた結果、尿素の
反応率は90%でカルバミン酸エチルの収率は83%
で選択率は92%であつた。
実施例 14〜21
実施例1におけるパラジウム黒の代りに種々の
白金族金属又は白金族元素を含む化合物を用いる
以外は、まつたく実施例1と同様の反応を行つ
た。その結果を第2表に示す。[Table] Comparative Example 1 As a result of carrying out the same reaction as in Example 1 using only palladium black without using potassium metaperiodate, the reaction rate of N,N'-diphenylurea was 10
%, ethyl N-phenylcarbamate was produced in a yield of only 3%. Example 10 The same reaction as in Example 1 was carried out using 20 mmol of N,N'-dicyclohexyl urea, 50 ml of methanol, 0.5 mg of palladium black, and 1 mmol of potassium metaperiodate. As a result, the reaction of N, N'-dicyclohexyl urea was carried out. The yield was 94%, the yield of methyl N-cyclohexylcarbamate was 89%, and the selectivity was 95%. Example 11 20 mmol of N,N'-dibenzylurea, ethanol
The same reaction as in Example 1 was carried out using 40 ml of palladium black, 1 mg of palladium black, and 1 mmol of potassium metaperiodate. As a result, the reaction rate of N,N'-benzylurea was 95%, and the yield of ethyl N-benzylcarbamate was 95%. The rate was 90% and the selection rate was 95%. Example 12 30 mmol of tetramethylurea, 50 ml of methanol,
As a result of carrying out the same reaction as in Example 1 using 0.5 mg of palladium black and 1 mmol of potassium metaperiodate, the reaction rate of tetramethylurea was 76%, and N,
The yield of methyl N-dimethylcarbamate was 68% and the selectivity was 90%. Example 13 20 mmol of urea, 40 ml of ethanol, palladium black
The same reaction as in Example 1 was carried out using 0.5 mgatom and 1 mmol of potassium metaperiodate. As a result, the reaction rate of urea was 90% and the yield of ethyl carbamate was 83%.
The selection rate was 92%. Examples 14-21 The same reactions as in Example 1 were carried out, except that various platinum group metals or compounds containing platinum group elements were used in place of palladium black in Example 1. The results are shown in Table 2.
【表】【table】
【表】
なおこれらの実施例において白金族金属または
白金族化合物は金属元素として0.5mgatomを用
い、%表示は担持された触媒成分の重量%を示
す。Pd−Te/Cは活性炭に塩化パラジウムと二
酸化テルルをモル比で10対3の割合で共担持した
後、350℃で水素環元したものである。
実施例 22
内容積200ml撹拌式オートクレーブにN,N′−
ジフエニル尿素30mmol、ニトロベンゼン15m
mol、メタノール50ml、塩化パラジウム0.5m
mol、メタ過ヨウ素酸カリウム5mmolを入れ、
系内を一酸化炭素で置換した後、一酸化炭素を
120Kg/cm2圧入した。撹拌しながら180℃で5時間
反応させた。反応液を分析した結果、N,N′−
ジフエニル尿素およびニトロベンゼンの反応率は
それぞれ24%、および33%で、N−フエニルカル
バミン酸メチルが13mmol生成していた。[Table] In these examples, 0.5 mgatom is used as the metal element for the platinum group metal or platinum group compound, and the % expression indicates the weight % of the supported catalyst component. Pd-Te/C is a product in which palladium chloride and tellurium dioxide are co-supported on activated carbon at a molar ratio of 10:3, and then subjected to hydrogen ring reduction at 350°C. Example 22 N, N'- in a stirring autoclave with an internal volume of 200 ml.
Diphenylurea 30mmol, nitrobenzene 15m
mol, methanol 50ml, palladium chloride 0.5m
mol, add 5 mmol of potassium metaperiodate,
After replacing the system with carbon monoxide, remove the carbon monoxide.
120Kg/ cm2 was press-fitted. The reaction was carried out at 180° C. for 5 hours while stirring. As a result of analyzing the reaction solution, N,N'-
The reaction rates of diphenyl urea and nitrobenzene were 24% and 33%, respectively, and 13 mmol of methyl N-phenylcarbamate was produced.
Claims (1)
よび有機ヒドロキシル化合物と反応させてウレタ
ン化合物を製造するに当り、 (i) 白金族金属および白金族元素を含む化合物の
中から選ばれた少くとも1種、と、 (ii) 臭素またはヨウ素のオキソ酸およびその塩の
中から選ばれた少くとも1種 とから成る触媒系を用いることを特徴とするウレ
タン化合物の製造法。 2 酸化剤が、分子状酸素および有機ニトロ化合
物から選ばれた少くとも1種である特許請求の範
囲第1項記載の方法。 3 酸化剤が、分子状酸素である特許請求の範囲
第2項記載の方法。 4 白金族金属および白金族元素を含む化合物
が、パラジウム、ロジウム、パラジウム化合物お
よびロジウム化合物である特許請求の範囲第1
項、第2項または第3項の何れかに記載の方法。 5 ヨウ素のオキソ酸及びその塩の中から選ばれ
た少なくとも1種を用いる特許請求の範囲第1
項、第2項、第3項または第4項の何れかに記載
の方法。 6 尿素化合物が、N,N′−ジアリール尿素で
ある特許請求の範囲第1項、第2項、第3項、第
4項または第5項の何れかに記載の方法。 7 N,N′−ジアリール尿素が、N,N′−ジフ
エニル尿素である特許請求の範囲第6項記載の方
法。[Scope of Claims] 1. In producing a urethane compound by reacting a urea compound with carbon monoxide and an organic hydroxyl compound in the presence of an oxidizing agent, (i) among platinum group metals and compounds containing platinum group elements; and (ii) at least one selected from bromine or iodine oxoacids and their salts. . 2. The method according to claim 1, wherein the oxidizing agent is at least one selected from molecular oxygen and organic nitro compounds. 3. The method according to claim 2, wherein the oxidizing agent is molecular oxygen. 4. Claim 1, wherein the platinum group metal and the compound containing the platinum group element are palladium, rhodium, a palladium compound, and a rhodium compound.
2. The method according to any one of paragraphs 2 and 3. 5 Claim 1 using at least one selected from iodine oxo acids and salts thereof
4. The method according to any one of paragraphs 2, 3, and 4. 6. The method according to any one of claims 1, 2, 3, 4, or 5, wherein the urea compound is N,N'-diarylurea. 7. The method according to claim 6, wherein the N,N'-diarylurea is N,N'-diphenylurea.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3057982A JPS58148844A (en) | 1982-03-01 | 1982-03-01 | Preparation of urethane compound |
US06/681,061 US4621149A (en) | 1981-12-25 | 1984-12-10 | Production of urethane compounds |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3057982A JPS58148844A (en) | 1982-03-01 | 1982-03-01 | Preparation of urethane compound |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58148844A JPS58148844A (en) | 1983-09-05 |
JPS6310146B2 true JPS6310146B2 (en) | 1988-03-04 |
Family
ID=12307761
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3057982A Granted JPS58148844A (en) | 1981-12-25 | 1982-03-01 | Preparation of urethane compound |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58148844A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5502241A (en) * | 1990-02-06 | 1996-03-26 | Council Of Scientific & Industrial Research | Process for the preparation of alkyl carbamates |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55120552A (en) * | 1979-03-02 | 1980-09-17 | Bayer Ag | Manufacture of urethane |
-
1982
- 1982-03-01 JP JP3057982A patent/JPS58148844A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55120552A (en) * | 1979-03-02 | 1980-09-17 | Bayer Ag | Manufacture of urethane |
Also Published As
Publication number | Publication date |
---|---|
JPS58148844A (en) | 1983-09-05 |
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