JPS629812Y2 - - Google Patents

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Publication number
JPS629812Y2
JPS629812Y2 JP1982194701U JP19470182U JPS629812Y2 JP S629812 Y2 JPS629812 Y2 JP S629812Y2 JP 1982194701 U JP1982194701 U JP 1982194701U JP 19470182 U JP19470182 U JP 19470182U JP S629812 Y2 JPS629812 Y2 JP S629812Y2
Authority
JP
Japan
Prior art keywords
heating furnace
heating
furnace
infrared
food
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1982194701U
Other languages
Japanese (ja)
Other versions
JPS5998789U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP19470182U priority Critical patent/JPS5998789U/en
Publication of JPS5998789U publication Critical patent/JPS5998789U/en
Application granted granted Critical
Publication of JPS629812Y2 publication Critical patent/JPS629812Y2/ja
Granted legal-status Critical Current

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  • Electric Stoves And Ranges (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Baking, Grill, Roasting (AREA)

Description

【考案の詳細な説明】 本考案は、ドーナツ、揚げパンなどの食品を加
熱する食品加熱装置、さらに詳しくは、ドーナ
ツ、揚げパンを油揚げする前の予備加熱装置に関
するものである。
[Detailed Description of the Invention] The present invention relates to a food heating device for heating foods such as donuts and fried bread, and more particularly to a preheating device for preheating donuts and fried bread before frying them.

ドーナツ、揚げパンなどの小麦粉、イーストを
主成分とする発酵生地を油揚げする前に予備加熱
処理する加熱炉としては、炉内にフインヒータを
設け、その内部に蒸気を通過させて熱対流を発生
させ、その熱対流によつて加熱処理するものが知
られているが、このような加熱炉には次のような
欠点がある。
As a heating furnace for preheating fermented dough made mainly of flour and yeast for doughnuts, fried bread, etc., before frying, a fin heater is installed inside the furnace, and steam is passed through the furnace to generate heat convection. Although it is known that heat treatment is performed using thermal convection, such heating furnaces have the following drawbacks.

(1) 熱対流による加熱処理であるので、熱伝達が
悪く加熱時間が長くなり、生産性を高めるため
には、必然的に炉長が長くなつて不経済とな
る。
(1) Since the heat treatment is based on heat convection, heat transfer is poor and the heating time is long.In order to increase productivity, the length of the furnace inevitably becomes longer, which becomes uneconomical.

(2) 蒸気を熱源としているので、温度調節がむつ
かしく炉内の温度分布が悪いうえに温度制御の
正確さに欠け焼きムラが発生して焼き上り品質
が不安定となる。
(2) Since steam is used as a heat source, temperature control is difficult and the temperature distribution inside the furnace is poor, and the accuracy of temperature control causes chips and uneven baking, resulting in unstable baked quality.

(3) 熱風による表面からの急激な加熱であるた
め、乾燥効果も加わり表面に早く皮膜が成形さ
れ表皮が硬くなつてしまうから生地の膨脹が阻
止されて表皮膜が厚くなり食味、食感が悪くな
ることがある。
(3) Since the surface is rapidly heated by hot air, it also has a drying effect, which quickly forms a film on the surface and hardens the skin, preventing the dough from expanding and thickening the skin, resulting in poor taste and texture. It can get worse.

本考案は、前記のような欠点のない食品加熱装
置を目的として完成されたもので、以下、図示の
実施例について詳細に説明する。
The present invention was completed with the aim of providing a food heating device that does not have the above-mentioned drawbacks, and the illustrated embodiment will be described in detail below.

第1,2図は本考案の食品加熱装置の一実施例
を示し、1はステンレス鋼板等で構成されて搬送
路の一端方部に設置されるトンネル炉状のマイク
ロ波加熱手段を備えた加熱炉で、該加熱炉1の炉
長の約1/3に相当する入口側2および出口側3の
炉内には、搬送路の上下面に近接して、マイクロ
波漏洩防止のために銅合金等によるマイクロ波吸
収体4が配設され、しかも入口5および出口6付
近にはマイクロ波漏洩表示灯7が設備されてい
る。
Figures 1 and 2 show an embodiment of the food heating device of the present invention, in which 1 is a heating device equipped with a tunnel furnace-shaped microwave heating means made of a stainless steel plate or the like and installed at one end of the conveyance path. In the furnace, in the furnace on the inlet side 2 and outlet side 3, which correspond to about 1/3 of the furnace length of the heating furnace 1, a copper alloy is placed close to the upper and lower surfaces of the conveying path to prevent microwave leakage. A microwave absorber 4 such as the above is provided, and microwave leakage indicator lights 7 are provided near the entrance 5 and exit 6.

一方、該加熱炉1の炉長の約1/3に相当する中
央部8には、加熱炉1外に設置されているマイク
ロ波発振装置(図示しない)に接続されたマイク
ロ波導波ダクト9が加熱炉1の天井部に接続され
て炉内天井部に装着されているマイクロ波拡拌フ
アン(図示しない)と連動してマイクロ波照射ゾ
ーンを形成している。10は搬送路上に、前記加
熱炉1の出口6に接続して設けられる赤外線加熱
炉で、該加熱炉10は断熱材等で構成されるトン
ネル炉状のものとし、その炉内天井面および底面
には、搬送路面に対向してセラミツク材に電気抵
抗体を埋設した赤外線輻射電気ヒータ11を多数
個均斉に配設するとともに、炉内天井面に配設さ
れた赤外線輻射電気ヒータ11間には、その輻射
面とほぼ同位置に、空気噴射装置の枝管12が多
数本配設されていて、各枝管12には搬送路上を
移送されてくる食品の加熱助長用の空気噴出口1
3が所要間隔をおいて多数下向きに配設されてい
る。
On the other hand, a microwave waveguide duct 9 connected to a microwave oscillator (not shown) installed outside the heating furnace 1 is located in a central portion 8 corresponding to about 1/3 of the furnace length of the heating furnace 1. A microwave irradiation zone is formed in conjunction with a microwave stirring fan (not shown) connected to the ceiling of the heating furnace 1 and mounted on the ceiling inside the furnace. Reference numeral 10 denotes an infrared heating furnace connected to the outlet 6 of the heating furnace 1 on the conveyance path. A large number of infrared radiant electric heaters 11 with electrical resistors embedded in ceramic material are arranged uniformly in opposition to the conveyance path, and between the infrared radiant electric heaters 11 arranged on the ceiling surface of the furnace. , a large number of branch pipes 12 of the air injection device are arranged at approximately the same position as the radiation surface, and each branch pipe 12 has an air injection port 1 for promoting heating of the food transferred on the conveyance path.
3 are arranged facing downward at required intervals.

なお、枝管12は加熱炉10の側壁を貫通して
該赤外線加熱炉10の内幅とほぼ同じ長さに張出
させたもので、各枝管12の基端は炉外で連結し
たバルブ14付の導管15を介して赤外線加熱炉
10の炉上に載置してある高圧ブロワー16と接
続しており、室温空気を吸入し炉内で噴射してい
る。また、赤外線加熱炉10の出口17には、食
品の厚さに応じて調節できるように上下にスライ
ド可能なしやへい板18が設けられている。
The branch pipes 12 penetrate the side wall of the heating furnace 10 and extend to a length that is approximately the same as the inner width of the infrared heating furnace 10, and the base end of each branch pipe 12 is connected to a valve connected outside the furnace. It is connected to a high-pressure blower 16 mounted on the infrared heating furnace 10 through a conduit 15 with a pipe 14, which sucks room temperature air and injects it inside the furnace. Further, at the outlet 17 of the infrared heating furnace 10, a flexible plate 18 is provided which can be slid up and down so as to be adjustable according to the thickness of the food.

前記のように搬送路上に順次配設される加熱炉
1と赤外線加熱炉10は、搬送路上に一連に設け
られたものとして、食品Aはベルトコンベアなど
の搬送装置19をもつて加熱炉1の入口5、出口
6、赤外線加熱炉10の入口20を経て出口17
より予備加熱されて取り出され、次工程の油揚げ
油槽に移送されるようになつている。
The heating furnace 1 and the infrared heating furnace 10, which are sequentially arranged on the conveyance path as described above, are installed in series on the conveyance path, and the food A is transferred to the heating furnace 1 using a conveyance device 19 such as a belt conveyor. Inlet 5, outlet 6, inlet 20 of infrared heating furnace 10, and outlet 17
The oil is then preheated, taken out, and transferred to a frying oil tank for the next process.

このように構成されたものは、搬送装置19に
載せられた予備加熱しようとする食品A、例えば
揚げパンが入口5を通じて加熱炉1内に送られる
と、該加熱炉1内には、マイクロ波が照射される
ので加熱炉1内を通過する間にマイクロ波の浸透
作用によつて揚げパンは内部から誘電加熱によつ
て加熱される。そのため、生地の表面に皮膜が形
成されない状態で生地内の温度は急激に上昇して
生地内のガスを熱膨脹させ、短時間のうちに揚げ
パンの生地内部を予備加熱することができるもの
である。
With this configuration, when the food A to be preheated, such as fried bread, placed on the conveyor 19 is sent into the heating furnace 1 through the inlet 5, a microwave is placed inside the heating furnace 1. The fried bread is heated from inside by dielectric heating due to the penetrating action of the microwave while passing through the heating furnace 1. Therefore, the temperature inside the dough rises rapidly without a film forming on the surface of the dough, thermally expanding the gas inside the dough, and preheating the inside of the dough for frying bread in a short time. .

次に、生地内部を予備加熱された揚げパンは、
加熱炉1の出口6において同じ搬送路上に設けら
れている赤外線加熱炉10の入口20から該赤外
線加熱炉10内に移送されることになるが、この
赤外線加熱炉10内にはマイクロ波のように浸透
作用はないが、物体の表面や薄膜の加熱源として
物体の表面で大部分の輻射熱が吸収される赤外線
輻射電気ヒータ11が配設されているから、赤外
線輻射電気ヒータ11からの輻射エネルギーによ
つて均斉に生地表層部分を乾燥するうえに、高圧
ブロワー16から発生する圧縮空気流が各枝管1
2の加熱助長用の空気噴出口13より噴射され、
炉内の熱対流を巻き込み熱風として揚げパン生地
の表面に噴き付けられるため、生地表面の熱境界
膜の除去速度が高まるので生地表面と生地表層部
の熱傾斜が急速に小さくなり短時間のうちに生地
の表面および表層部を加熱することができたとえ
ば、加熱炉1のマイクロ波出力を10KWとし、赤
外線加熱炉10の炉内温度を120℃に設定して揚
げパンを予備加熱した場合の予備加熱時間は約50
秒でよく、従来の予備加熱時間に比べて約1/3に
短縮できることが実験上確認されている。
Next, the fried bread, which has been preheated inside the dough,
At the outlet 6 of the heating furnace 1, it is transferred into the infrared heating furnace 10 from the inlet 20 of the infrared heating furnace 10, which is provided on the same conveyance path. Although there is no osmotic effect, since the infrared radiant electric heater 11 is provided, which absorbs most of the radiant heat on the surface of the object as a heating source for the surface of the object or thin film, the radiant energy from the infrared radiant electric heater 11 is In addition to uniformly drying the surface layer of the fabric, the compressed air flow generated from the high-pressure blower 16 flows through each branch pipe 1.
Injected from the air jet port 13 for heating promotion of No. 2,
The heat convection in the oven is involved and the hot air is sprayed onto the surface of the fried dough, increasing the removal rate of the thermal boundary film on the surface of the dough and rapidly reducing the thermal gradient between the dough surface and the surface layer of the dough. For example, when preheating fried bread by setting the microwave output of the heating furnace 1 to 10KW and the internal temperature of the infrared heating furnace 10 to 120°C, it is possible to heat the surface and surface layer of the dough. Approximately 50 hours
It has been experimentally confirmed that the preheating time can be reduced to approximately 1/3 of the conventional preheating time.

しかも、本考案の食品加熱装置によつて短時間
の内に予備加熱した揚げパンは、加熱炉によつて
内部を火通りよく加熱された後、赤外線加熱炉に
よつて表層を輻射加熱するものであるから、表層
シワの発生がないばかりか表皮も薄くしかもこの
良い表皮が得られるので、油揚げ後の表面はこん
がりと揚げ上つて褐色を呈し形くずれが少なく食
味、食感が良くなるものである。
Moreover, the fried bread that has been preheated in a short time using the food heating device of the present invention is heated internally in a heating furnace until it is well-cooked, and then the surface layer is radiantly heated in an infrared heating furnace. Therefore, not only do the surface wrinkles not occur, but the skin is also thin and has such a good quality that the surface after frying rises to a golden brown color, has less deformation, and has a better taste and texture. be.

また、赤外線輻射電気ヒータ11としては、例
えばニクロム線などの電熱抵抗体を施釉した陶磁
器製板などのセラミツク材の内部に埋設したもの
が適しており、加熱を短時間のうちに均斉に行う
ことができるばかりでなく、湿気に強いうえに清
潔で衛生的なものとなり、しかも、熱容量が大き
くて冷めにくいので、ヒータ自体の降温速度は遅
く、設定温度に対する変動幅が小さいので均一に
加熱できる。
In addition, as the infrared radiant electric heater 11, it is suitable to use an electric heating resistor such as a nichrome wire embedded inside a ceramic material such as a glazed ceramic board, which can uniformly heat the heater in a short period of time. Not only is it resistant to moisture, it is clean and hygienic. Moreover, it has a large heat capacity and does not cool easily, so the temperature drop rate of the heater itself is slow and the range of fluctuation relative to the set temperature is small, so it can heat evenly.

本考案は前記のように実施することができるが
実施例に限定されるものではない。例えば、加熱
助長用の枝管12は底面に配設された赤外線輻射
電気ヒータ11間に空気噴射口13が所要間隔を
おいて多数上向きに配設されて食品の上下面に熱
風が噴出されるものとしてもよい。
Although the present invention can be implemented as described above, it is not limited to the embodiments. For example, in the branch pipe 12 for promoting heating, a number of air jet ports 13 are arranged upwardly at required intervals between the infrared radiation electric heaters 11 arranged on the bottom surface, and hot air is ejected onto the upper and lower surfaces of the food. It can also be used as a thing.

前記実施例による説明によつて明らかなよう
に、本考案の食品加熱装置は、加熱炉内に設けた
マイクロ波によつて、まず、生地内部を予備加熱
した後、赤外線加熱炉内に設けた赤外線輻射電気
ヒータの発する輻射熱と加熱助長用の空気噴出口
から噴射される熱風により生地の表面および表層
を予備加熱するように構成されているので油揚げ
する前の予備加熱時間が大幅に短縮でき、装置の
設置面積が縮小でき、しかも表皮シワがなく艶の
良い薄い表皮の状態で油揚げするので表面はこん
がりと揚げ上つて褐色を呈し、形くずれも少なく
食味、食感を向上させる利点があり、従来のこの
種食品加熱装置の欠点を除いたものとして実用的
価値極めて大なものである。
As is clear from the explanation of the above embodiments, the food heating device of the present invention first preheats the inside of the dough using microwaves installed in a heating furnace, and then preheats the inside of the dough using microwaves installed in an infrared heating furnace. It is configured to preheat the surface and surface layer of the dough using the radiant heat emitted by the infrared radiant electric heater and the hot air jetted from the heating-enhancing air jet, which greatly reduces the preheating time before frying. The installation area of the equipment can be reduced, and since the skin is deep-fried with no wrinkles and a glossy thin skin, the surface is fried to a golden brown color, and has the advantage of less deformation and improved taste and texture. It is of great practical value as it eliminates the drawbacks of conventional food heating devices of this kind.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本考案の実施例を示す一部切欠き縦断
面図、第2図は第2の加熱炉の一部切欠き横断面
図である。 1……加熱炉、2……入口側、3……出口側、
4……マイクロ波吸収体、5……入口、6……出
口、7……マイクロ波漏洩表示灯、8……中央
部、9……マイクロ波導波ダクト、10……赤外
線加熱炉、11……赤外線電気輻射ヒータ、12
……枝管、13……空気噴出口、14……バル
ブ、15……導管、16……高圧ブロワー、17
……出口、18……しやへい板、19……搬送装
置、20……入口、A……食品。
FIG. 1 is a partially cutaway vertical cross-sectional view showing an embodiment of the present invention, and FIG. 2 is a partially cutaway cross-sectional view of a second heating furnace. 1... Heating furnace, 2... Inlet side, 3... Outlet side,
4...Microwave absorber, 5...Inlet, 6...Outlet, 7...Microwave leak indicator light, 8...Central part, 9...Microwave waveguide duct, 10...Infrared heating furnace, 11... ...Infrared electric radiant heater, 12
... Branch pipe, 13 ... Air outlet, 14 ... Valve, 15 ... Conduit, 16 ... High pressure blower, 17
...Exit, 18...Shipping board, 19...Transport device, 20...Entrance, A...Food.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 食品加熱装置の搬送路上に、マイクロ波加熱手
段を備えた加熱炉1と、内壁面上に赤外線輻射電
気ヒータ11および該赤外線輻射電気ヒータ11
に隣接して加熱助長用の空気噴出口13を多数交
互に備えた赤外線加熱炉10が順次区分して一連
に設けられていることを特徴とする食品加熱装
置。
On the conveyance path of the food heating device, there is a heating furnace 1 equipped with microwave heating means, an infrared radiant electric heater 11 on the inner wall surface, and an infrared radiant electric heater 11 on the inner wall surface.
A food heating device characterized in that an infrared heating furnace 10 is successively divided into a series and provided with a large number of alternating air jet ports 13 for promoting heating adjacent to the infrared heating furnace 10.
JP19470182U 1982-12-22 1982-12-22 food heating equipment Granted JPS5998789U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19470182U JPS5998789U (en) 1982-12-22 1982-12-22 food heating equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19470182U JPS5998789U (en) 1982-12-22 1982-12-22 food heating equipment

Publications (2)

Publication Number Publication Date
JPS5998789U JPS5998789U (en) 1984-07-04
JPS629812Y2 true JPS629812Y2 (en) 1987-03-07

Family

ID=30418411

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19470182U Granted JPS5998789U (en) 1982-12-22 1982-12-22 food heating equipment

Country Status (1)

Country Link
JP (1) JPS5998789U (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5247935A (en) * 1975-10-07 1977-04-16 Hitachi Netsu Kigu Kk Bread making method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5247935A (en) * 1975-10-07 1977-04-16 Hitachi Netsu Kigu Kk Bread making method

Also Published As

Publication number Publication date
JPS5998789U (en) 1984-07-04

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