JPS6274631A - Joining of synthetic resin material - Google Patents
Joining of synthetic resin materialInfo
- Publication number
- JPS6274631A JPS6274631A JP60217399A JP21739985A JPS6274631A JP S6274631 A JPS6274631 A JP S6274631A JP 60217399 A JP60217399 A JP 60217399A JP 21739985 A JP21739985 A JP 21739985A JP S6274631 A JPS6274631 A JP S6274631A
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- joining
- plate member
- resin material
- resin materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 93
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 80
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 claims abstract description 21
- 230000002745 absorbent Effects 0.000 claims description 7
- 239000002250 absorbent Substances 0.000 claims description 7
- 230000001678 irradiating effect Effects 0.000 claims description 6
- 239000012768 molten material Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 abstract description 16
- 239000011347 resin Substances 0.000 abstract description 16
- -1 polypropylene Polymers 0.000 abstract description 15
- 239000004743 Polypropylene Substances 0.000 abstract description 14
- 229920001155 polypropylene Polymers 0.000 abstract description 14
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 abstract description 9
- 229920013716 polyethylene resin Polymers 0.000 abstract description 6
- 229910052779 Neodymium Inorganic materials 0.000 abstract description 5
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 abstract description 5
- 239000006229 carbon black Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- SEPPVOUBHWNCAW-FNORWQNLSA-N (E)-4-oxonon-2-enal Chemical compound CCCCCC(=O)\C=C\C=O SEPPVOUBHWNCAW-FNORWQNLSA-N 0.000 description 1
- LLBZPESJRQGYMB-UHFFFAOYSA-N 4-one Natural products O1C(C(=O)CC)CC(C)C11C2(C)CCC(C3(C)C(C(C)(CO)C(OC4C(C(O)C(O)C(COC5C(C(O)C(O)CO5)OC5C(C(OC6C(C(O)C(O)C(CO)O6)O)C(O)C(CO)O5)OC5C(C(O)C(O)C(C)O5)O)O4)O)CC3)CC3)=C3C2(C)CC1 LLBZPESJRQGYMB-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- XTKDAFGWCDAMPY-UHFFFAOYSA-N azaperone Chemical compound C1=CC(F)=CC=C1C(=O)CCCN1CCN(C=2N=CC=CC=2)CC1 XTKDAFGWCDAMPY-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- CPBQJMYROZQQJC-UHFFFAOYSA-N helium neon Chemical compound [He].[Ne] CPBQJMYROZQQJC-UHFFFAOYSA-N 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052743 krypton Inorganic materials 0.000 description 1
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010979 ruby Substances 0.000 description 1
- 229910001750 ruby Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/322—Providing cavities in the joined article to collect the burr
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1616—Near infrared radiation [NIR], e.g. by YAG lasers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1677—Laser beams making use of an absorber or impact modifier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
- B29C65/609—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being plunge-formed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
- B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Electromagnetism (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、接合しようとする二つの合成樹脂材料の一方
からレーザ光を照射して、その両者を接合する方法に関
するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method of joining two synthetic resin materials to be joined by irradiating a laser beam from one of the materials.
従来、合成樹脂材料と合成樹脂材料とを接合する際には
、熱を加えて溶着する物理的接合方法と接着剤を用いて
接着する化学的接合方法が広く利用されている。Conventionally, when joining synthetic resin materials, a physical joining method in which heat is applied to weld them, and a chemical joining method in which they are joined together using an adhesive have been widely used.
すなわち、前者の物理的接合方法は、接合しようとする
合成樹脂材料の接合面でメタルメ・ノシュ等の発熱体を
発熱させて両者の合成樹脂材料の接合面を溶融させつつ
加圧・冷却し、再合成樹脂材料を接合する方法である。In other words, the former physical joining method involves heating a heating element such as a metal mesh on the joining surfaces of the synthetic resin materials to be joined, melting the joining surfaces of both synthetic resin materials, and pressurizing and cooling them. This is a method of joining resynthesized resin materials.
また、後者の化学的接合方法は、接合しようとする合成
樹脂材料の接合面にホットメルト等の接着剤を介在させ
、一方の合成樹脂材料の表面から高周波または超音波を
付与させて接着剤を加熱・熔融させた後、両者の合成樹
脂材料を加圧しつつ冷却し、再合成樹脂材料を接合する
方法である。In the latter chemical bonding method, an adhesive such as hot melt is interposed on the joint surfaces of the synthetic resin materials to be bonded, and high frequency or ultrasonic waves are applied from the surface of one synthetic resin material to bond the adhesive. After heating and melting, both synthetic resin materials are cooled while being pressurized, and the synthetic resin materials are rejoined.
しかし、前者の物理的接合方法においては、同種の合成
樹脂材料を接合する際には接合しようとする両者の合成
樹脂材料の溶融温度が同一であるとともに、相溶性を有
するので、両合成樹脂材料の接合には適しているが、異
種の合成樹脂材料を接合する際には両者の合成樹脂材料
の溶融温度が異なるとともに、相溶性が悪いことから、
両合成樹脂材料の接合は困難である。また、後者の化学
的接合方法においては、同種の合成樹脂材料を接合する
際には前者の物理的接合方法と同様に通しているが、異
種の合成樹脂材料を接合する際には合成樹脂材料の材質
によって接着剤の接着力が低下し、両合成樹脂材料を強
固に接合することは困難である。さらに、同種の合成樹
脂材料でもポリプロピレン樹脂のように相溶性の悪い合
成樹脂材料では異種の合成樹脂材料と同様に強固に接合
することは困難である。However, in the former physical joining method, when joining synthetic resin materials of the same type, both synthetic resin materials have the same melting temperature and are compatible, so both synthetic resin materials are However, when joining different types of synthetic resin materials, the melting temperatures of the two synthetic resin materials are different and the compatibility is poor.
It is difficult to join both synthetic resin materials. In addition, in the latter chemical joining method, when joining synthetic resin materials of the same type, the material is passed through in the same manner as the former physical joining method, but when joining different kinds of synthetic resin materials, the synthetic resin material The adhesive force of the adhesive decreases depending on the material of the material, making it difficult to firmly join both synthetic resin materials. Furthermore, even if the synthetic resin materials are of the same type, it is difficult to firmly bond synthetic resin materials with poor compatibility, such as polypropylene resin, in the same way as with different types of synthetic resin materials.
上述のようなことから、異種または同種でもポリプロピ
レンのように相溶性の悪い合成樹脂材料を接合する際に
は、機械的接合方法が多く利用されている。その代表例
を第2図に示すポリプロピレンとポリエチレンの接合方
法によって説明する。For the reasons described above, mechanical joining methods are often used when joining synthetic resin materials of poor compatibility, such as polypropylene, even if they are of the same or different types. A typical example will be explained using a method of joining polypropylene and polyethylene shown in FIG.
第2図6ごおいては、51はポリプロピレン樹脂からな
る板部材であって、この板部材51の下部にはポリエチ
レン樹脂からなる板部材52が配設されており、このポ
リエチレン樹脂の板部材52とポリプロピレン樹脂の板
部材51とは互いに対向する部位に貫通孔53a、53
bが形成されている。そして、両板部材51.52の貫
通孔53a、53bには上方からパツキン54を介在し
て螺子55が螺合され、両板部材51.52が接合され
ている。In FIG. 2, 6, reference numeral 51 denotes a plate member made of polypropylene resin, and a plate member 52 made of polyethylene resin is disposed at the bottom of this plate member 51. and the plate member 51 made of polypropylene resin have through holes 53a, 53 in opposing parts.
b is formed. Then, screws 55 are screwed into the through holes 53a and 53b of both plate members 51 and 52 from above with a packing 54 interposed therebetween, thereby joining both plate members 51 and 52.
しかしながら、このような機械的接合方法においては、
両板部材51.52に貫通孔53a、53bを形成し、
端子55を螺合しなければならず、前記の物理的接合方
法および化学的接合方法に比較して接合作業が煩雑とな
ることはもとより、両板部材51,52に貫通孔53a
、53bを形成する必要があることから、両板部材51
,52の強度が低下する不具合がある。However, in such mechanical joining methods,
Through holes 53a and 53b are formed in both plate members 51 and 52,
The terminals 55 must be screwed together, which makes the joining work more complicated than the physical joining method and the chemical joining method.
, 53b, both plate members 51
, 52 has the problem of decreasing strength.
従って、この発明は、上記の不具合を解消するためにな
されたもので、合成樹脂材料の一方からレーザ光を照射
して加熱・溶融させた後、その溶融部位に接合用突部と
その周囲に掛止め溝が形成された合成樹脂材料を押し圧
することによって、両合成樹脂材料の強度を低下させる
ことなく、容易に、しかも強固に接合させることにある
。Therefore, this invention was made to solve the above-mentioned problems, and after irradiating a laser beam from one side of the synthetic resin material to heat and melt it, a joining protrusion and its surroundings are formed at the melted part. The objective is to easily and firmly join both synthetic resin materials without reducing their strength by pressing the synthetic resin materials in which the latching grooves are formed.
すなわち、この発明に係る合成樹脂材料の接合方法にお
いて、接合する二つの合成樹脂材料の一方からレーザ光
を照射して、その両者を接合するにあたり、前記接合す
る合成樹脂材料のうち、下部に配設される合成樹脂材料
をレーザ光に対して吸収性とし、上部に配設される合成
樹脂材料をレーザ光に対して非吸収性として、この合成
樹脂材料の下面に接合用突部を形成するとともに、その
周辺に掛止め溝を形成し、前記接合用突部を下部の合成
樹脂材料に当接せしめ、その上部からレーザ光を照射し
て下部の合成樹脂材料を加熱・溶融し、その溶融部位に
前記接合用突部を押し込むとともに、溶融物を掛止め溝
に隆起させるようにしたものである。That is, in the method for joining synthetic resin materials according to the present invention, when joining the two synthetic resin materials by irradiating a laser beam from one of the two synthetic resin materials to be joined, the lower part of the synthetic resin materials to be joined is The synthetic resin material provided is made absorbent to laser light, the synthetic resin material provided on the upper part is made non-absorbent to laser light, and a joining protrusion is formed on the lower surface of this synthetic resin material. At the same time, a latching groove is formed around it, the joining protrusion is brought into contact with the lower synthetic resin material, and a laser beam is irradiated from the upper part to heat and melt the lower synthetic resin material. The joining protrusion is pushed into the part and the molten material is raised into the latching groove.
そして、上部に配設されるレーザ光に対して非吸収性の
合成樹脂材料としては、ポリエチレン樹脂、ポリプロピ
レン樹脂、スチレン−アクリロニトリル共重合体等を挙
げることができる。また、この合成樹脂材料の下面に形
成される接合用突部は、要求する接合強度に応じて1体
または複数体形成することができる。さらに、その形状
においても特に限定するものではな(、例えば多角形、
円柱形、円筒形、台形、円錐形等に形成することができ
る。そして、接合用突部の周辺に形成される掛止め溝に
おいても特に限定するものではなく、例えば線状、半球
形状、多角形状、台形状、円錐形状等に形成することが
できる。Examples of the synthetic resin material disposed in the upper part that does not absorb laser light include polyethylene resin, polypropylene resin, styrene-acrylonitrile copolymer, and the like. Further, one or more joining protrusions formed on the lower surface of the synthetic resin material can be formed depending on the required joining strength. Furthermore, there are no particular limitations on its shape (for example, polygon,
It can be formed into a columnar shape, a cylindrical shape, a trapezoidal shape, a conical shape, etc. The latching groove formed around the joining protrusion is not particularly limited either, and may be formed in, for example, a linear shape, a hemispherical shape, a polygonal shape, a trapezoidal shape, a conical shape, or the like.
また、下部に配設される合成樹脂材料としては、レーザ
光に対して吸収性を有するものであればよく、例えば、
カーボンブラック等の補助材料を0゜1ないし0.3重
量%添加したポリエチレン樹脂、ポリプロピレン樹脂、
スチレン−アクリロニトリル共重合体等の合成樹脂材料
、さらには、ガラス繊維で強化され、かつカーボンブラ
ンク等の補助材料がO,lないし0.3重量%添加され
たポリエチレン樹脂、ポリプロピレン樹脂、スチレン−
アクリロニトリル共重合体等の合成樹脂材料を挙げるこ
とができる。Further, the synthetic resin material disposed at the bottom may be any material as long as it has absorbency to laser light, for example,
Polyethylene resin, polypropylene resin, with addition of 0.1 to 0.3% by weight of auxiliary materials such as carbon black,
Synthetic resin materials such as styrene-acrylonitrile copolymer, polyethylene resins, polypropylene resins, styrene-reinforced resins reinforced with glass fibers, and supplemented with 0,1 to 0.3% by weight of auxiliary materials such as carbon blanks.
Synthetic resin materials such as acrylonitrile copolymers can be mentioned.
そして、上述の両合成樹脂材料は重ね合わされた際に下
部に配設される合成樹脂材料がレーザ光に対して吸収性
の合成樹脂材料となる組合せにおいて自由に選択して接
合することができる。The above-mentioned two synthetic resin materials can be freely selected and bonded in a combination such that when the synthetic resin materials are overlapped, the synthetic resin material disposed at the bottom is a synthetic resin material that is absorbent to laser light.
また、両合成樹脂材料の接合時に使用されるレーザとし
ては、ガラス:ネオジウム1+レーザ、YAG :ネオ
ジウム3+レーザ、ルビーレーザ、ヘリウム−ネオンレ
ーザ、クリプトンレーザ、アルゴンレーザ、N2レーザ
、N2レーザ等を挙げることができ、このうち、特にY
AG :ネオジウム1+レーザおよびガラス:ネオジウ
ム3+レーザが最も優れている。In addition, examples of lasers used when bonding both synthetic resin materials include glass: neodymium 1+ laser, YAG: neodymium 3+ laser, ruby laser, helium-neon laser, krypton laser, argon laser, N2 laser, N2 laser, etc. Among these, especially Y
AG:Neodymium 1+ laser and Glass:Neodymium 3+ laser are the best.
また、両合成樹脂材料の接合時に用いられるレーザの波
長としては、接合する合成樹脂材料に適した波長が必要
であって、1.06μm付近が最も優れており、その波
長が1.06μm以上の場合には下部の合成樹脂材料を
加熱・溶融させて接合することが困難となる。また、レ
ーザの出力においては、5Wないし100Wが適してお
り、5Wないし30Wが最も優れている。そして、その
際の出力が5W以下の場合には下部の合成樹脂材料を加
熱・溶融するに多くの時間を必要とし、100W以上の
場合には下部の合成樹脂材料が蒸発したり、変質したり
して接合強度が低下する原因となる。In addition, the wavelength of the laser used when bonding both synthetic resin materials needs to be suitable for the synthetic resin materials to be bonded, and the best wavelength is around 1.06 μm; In some cases, it becomes difficult to heat and melt the synthetic resin material at the bottom to join. Further, as for the laser output, 5W to 100W is suitable, and 5W to 30W is the best. If the output is less than 5W, it will take a long time to heat and melt the synthetic resin material at the bottom, and if the output is more than 100W, the synthetic resin material at the bottom may evaporate or deteriorate. This causes the joint strength to decrease.
以下、本発明の一実施例を図面に基づいて詳細に説明す
る。Hereinafter, one embodiment of the present invention will be described in detail based on the drawings.
第1図は本発明に係る合成樹脂材料の接合方法を説明す
る概略断面図である。FIG. 1 is a schematic cross-sectional view illustrating a method of joining synthetic resin materials according to the present invention.
第1図の(a)ないしくd)において、1はポリプロピ
レン樹脂からなる板部材であって、この板部材lの板厚
は10鶴に形成されており、その上面は平坦に形成され
た接合面1aとされ、下面も平坦に形成されて台座(図
示せず)等への載置面1bとされている。そして、この
板部材lの原材料色はカーボンブラックが0. l f
fi量%量大混入て黒色となっており、1.06μm付
近のレーザ光に対しては吸収性の性質を有している。In (a) to d) of FIG. 1, reference numeral 1 denotes a plate member made of polypropylene resin. The lower surface is also formed flat and serves as a mounting surface 1b on a pedestal (not shown) or the like. The raw material color of this plate member l is carbon black. l f
It has a black color due to a large amount of fi mixed in, and has the property of absorbing laser light of around 1.06 μm.
また、板部材1の上部にはスチレン−アクリロニトリル
共重合体からなる板部材2が配設されており、その板厚
はlQmmに形成されている。また、この板部材2の上
面は平坦面2aとされており、下面は板部材lの接合面
1aに当接する接合面2bとされている。さらに、この
板部材2の接合面2bに、は形状が円錐形で、長さが5
■■の接合用突部3が形成されており、その周辺部には
掛止め溝3aが形成され、テーパ面3bを有している。Further, a plate member 2 made of styrene-acrylonitrile copolymer is disposed on the upper part of the plate member 1, and the plate member 2 has a thickness of 1Q mm. Further, the upper surface of this plate member 2 is a flat surface 2a, and the lower surface is a joint surface 2b that comes into contact with the joint surface 1a of the plate member l. Furthermore, the joint surface 2b of this plate member 2 has a conical shape and a length of 5.
A bonding protrusion 3 (■■) is formed, a latching groove 3a is formed around the protrusion 3, and a tapered surface 3b is formed.
そして、この板部材2の原材料色は透明とされており、
1.06μm付近のレーザ光に対しては非吸収性の性質
を有している。The raw material color of this plate member 2 is transparent,
It has a non-absorbing property for laser light around 1.06 μm.
そして、両板部材1.2を接合する際には、第1図の(
a)に示すように板部材2の接合面2bに形成されてい
る接合用突部3の先端を下方の板部材lの接合面laに
当接させてセットする。When joining both plate members 1.2, (
As shown in a), the tip of the joining protrusion 3 formed on the joining surface 2b of the plate member 2 is set in contact with the joining surface la of the lower plate member l.
次に、第1図の(b)に示すようにスチレン−アクリロ
ニトリル共重合体からなる板部材2に形成されている接
合用突部3の上方にYAG:t、オジウム1 レーザ装
置の照射ノズル4を位置させる。この状態で照射ノズル
4から波長が1.06μmで、出力が20WのYAGレ
ーザ光5を加工レンズ6に通過させて照射する。Next, as shown in FIG. 1(b), YAG:t and Odium 1 are placed above the joining protrusion 3 formed on the plate member 2 made of styrene-acrylonitrile copolymer. position. In this state, a YAG laser beam 5 having a wavelength of 1.06 μm and an output of 20 W is passed through the processing lens 6 and irradiated from the irradiation nozzle 4.
その際、YAGレーザ光5は、その波長と合成樹脂材料
の吸収スペクトルとの関連によって、スチレン−アクリ
ロニトリル共重合体からなる板部材2に対して非吸収と
なるため、板部材2の中を反射および屈折を繰り返しな
がら透過するとともに、ポリプロピレン樹脂からなる板
部材1の接合面1aに達する。At this time, the YAG laser beam 5 is not absorbed by the plate member 2 made of styrene-acrylonitrile copolymer due to the relationship between its wavelength and the absorption spectrum of the synthetic resin material, so it is reflected inside the plate member 2. The light then passes through while repeating refraction and reaches the joint surface 1a of the plate member 1 made of polypropylene resin.
そして、板部材lに達したYAGレーザ光5は、その部
位および周辺でエネルギとして蓄積されるとともに、そ
のエネルギによって板部材lの接合面1aがすみやかに
加熱・溶融される。The YAG laser beam 5 that has reached the plate member l is accumulated as energy in and around the area, and the joint surface 1a of the plate member l is quickly heated and melted by the energy.
そして、YAGレーザ光5によって板部材1を十分に加
熱・溶融させつつ、第1図の(c)に示すように矢印A
方向から荷重を加え、板部材2の接合用突部3を板部材
1の熔融部位に順次挿入する。その際、板部材1の溶融
物1cが上部の板部材2側に盛り上がり、掛止め溝38
に収容される。Then, while sufficiently heating and melting the plate member 1 with the YAG laser beam 5, as shown in FIG.
A load is applied from the direction, and the joining protrusions 3 of the plate member 2 are sequentially inserted into the melted portion of the plate member 1. At that time, the molten material 1c of the plate member 1 rises to the upper plate member 2 side, and the latching groove 38
be accommodated in.
そして、上部の板部材2の接合面2bが下部の板部材l
の接合面1aに当接するまでYAGレーザ光5の照射を
継続するとともに、矢印六方向から荷重を継続して加え
る。Then, the joint surface 2b of the upper plate member 2 is connected to the lower plate member l.
Irradiation of the YAG laser beam 5 is continued until the YAG laser beam 5 comes into contact with the bonding surface 1a, and a load is continuously applied from the six directions of the arrows.
そして、両板部材l、2の接合面1a、2bが十分に当
接したところで、YAGレーザ光5の照射を停止すると
ともに、板部材2への矢印六方向からの荷重を取り除く
。その後、照射ノズル4を板部材2から遠ざける。Then, when the bonding surfaces 1a and 2b of both plate members 1 and 2 come into sufficient contact, the irradiation of the YAG laser beam 5 is stopped, and the load on the plate member 2 from the six directions of the arrows is removed. After that, the irradiation nozzle 4 is moved away from the plate member 2.
これにより、第1図の(d)に示すように板部材2の接
合面2bに形成されている接合用突部3が板部材1の溶
融部位に食い込み、溶融物1cが掛止め’ta3aに収
容された状態で自然硬化し、ポリプロピレン樹脂からな
る板部材lとスチレン−アクリロニトリル共重合体から
なる板部材2とが強固に接合される。As a result, as shown in FIG. 1(d), the joining protrusion 3 formed on the joining surface 2b of the plate member 2 bites into the melted part of the plate member 1, and the molten material 1c hits the latch 'ta3a. It hardens naturally in the accommodated state, and the plate member 1 made of polypropylene resin and the plate member 2 made of styrene-acrylonitrile copolymer are firmly joined.
なお、上述の実施例においては、ポリプロピレン樹脂か
らなる板部材1とスチレン−アクリロニトリル共重合体
からなる板部材20組み合わせによって説明したが、本
発明においてはこの組み合わせに限定するものではなく
、レーザ光に対して非吸収性の合成樹脂材料と吸収性の
合成樹脂材料との組み合わせにおいて自由に選択して接
合することができる。In the above-mentioned embodiments, the combination of the plate member 1 made of polypropylene resin and the plate member 20 made of styrene-acrylonitrile copolymer was explained, but the present invention is not limited to this combination. On the other hand, it is possible to freely select and join a combination of a non-absorbent synthetic resin material and an absorbent synthetic resin material.
また、画板部材1.2の接合時に使用されるレーザ光に
おいてもYAGレーザ光に限定するものではなく、他の
レーザ光を使用しても同様な効果が得られることは当然
である。Furthermore, the laser beam used when joining the drawing board members 1.2 is not limited to the YAG laser beam, and it goes without saying that similar effects can be obtained by using other laser beams.
以上説明したように、本発明に係る合成樹脂材料の接合
方法においては、合成樹脂材料の一方からレーザ光を照
射して加熱・溶融させた後、その溶融部位に接合用突部
とその周囲に掛止め溝が形成された合成樹脂材料を押し
圧して接合するようにしたから、再合成樹脂材料の強度
を低下させることなく接合することができる効果がある
。As explained above, in the method for joining synthetic resin materials according to the present invention, a laser beam is irradiated from one side of the synthetic resin material to heat and melt it, and then a joining protrusion and the surrounding area are formed on the melted part. Since the synthetic resin material on which the latching groove is formed is pressed and joined, there is an effect that joining can be performed without reducing the strength of the resynthetic resin material.
また、本発明においては、上部の合成樹脂材料に形成さ
れている接合用突部を下部の合成樹脂材料の溶融部位に
挿入して接合するようにしたから、再合成樹脂材料をよ
り強力に接合することができる効果がある。In addition, in the present invention, since the joining protrusion formed in the upper synthetic resin material is inserted into the melted part of the lower synthetic resin material for joining, the re-synthetic resin material can be joined more strongly. There is an effect that can be done.
また、本発明においては、合成樹脂材料の一方からレー
ザ光を照射して接合するようにしたから、従来のように
ねじを用いる機械的接合方法に比較して合成樹脂材料の
接合を容易に行うことができる効果がある。Furthermore, in the present invention, since the synthetic resin materials are joined by irradiating laser light from one side, the synthetic resin materials can be joined easily compared to the conventional mechanical joining method using screws. There is an effect that can be done.
また、本発明においては、合成樹脂材料を接合した際に
、再合成樹脂材料の接合部にはねじ等の固定手段がない
ので、意匠効果を向上させることができる効果がある。Further, in the present invention, when the synthetic resin materials are joined, there is no fixing means such as screws at the joint of the resynthetic resin material, so there is an effect that the design effect can be improved.
第1図は本発明に係る合成樹脂材料の接合方法を説明す
る概略断面図である。
第2図は従来の合成樹脂材料の接合方法を説明する概略
断面図である。
1−−−一板部材 1cm−−一溶融物2−
・−・−板部材 3−−−−一接合用突部3
a−・・・・掛止め溝 4−−−一照射ノズル5
−・・−YAGレーザ光 6−・−・−加工レンズ出
願人 トヨタ自動車株式会社i −一−−
− 汀り2祁しp二F 3a′−−
毛」ト上ヒ:めJ−1c−・−名社喫 4−
−−−−.5射ノズル2−−−−−オ々芭β不T
5−−−−− YAG−L−サ゛ズー3−−
−−−a合1勺犯部 6−−−−−カロエしノ
ス゛(a) (b)(C)
(d)
第1図
第2図FIG. 1 is a schematic cross-sectional view illustrating a method of joining synthetic resin materials according to the present invention. FIG. 2 is a schematic cross-sectional view illustrating a conventional method of joining synthetic resin materials. 1--One plate member 1cm--One melt 2-
・−・−Plate member 3−−−−Protrusion for joining 3
a--Latching groove 4--One irradiation nozzle 5
−・・−YAG laser beam 6−・−・−Processed lens applicant Toyota Motor Corporation i −1−−
- 2 p2F 3a'--
Hair” Tojohi: Meij-1c-・-Meisha Kiss 4-
-----. 5 injection nozzle 2 -------
5----- YAG-L-Saizu 3--
---A Go1 Crime Club 6-----Karoe Shinosu゛(a) (b)(C)
(d) Figure 1 Figure 2
Claims (1)
して、その両者を接合するにあたり、前記接合する合成
樹脂材料のうち、下部に配設される合成樹脂材料をレー
ザ光に対して吸収性とし、上部に配設される合成樹脂材
料をレーザ光に対して非吸収性として、この合成樹脂材
料の下面に接合用突部を形成するとともに、その周辺に
掛止め溝を形成し、前記接合用突部を下部の合成樹脂材
料に当接せしめ、その上部からレーザ光を照射して下部
の合成樹脂材料を加熱・溶融し、その溶融部位に前記接
合用突部を押し込むとともに・溶融物を掛止め溝に隆起
させることを特徴とする合成樹脂材料の接合方法。When joining two synthetic resin materials by irradiating a laser beam from one side of the two synthetic resin materials to be joined, the synthetic resin material disposed at the lower part of the synthetic resin materials to be joined is made absorbent to the laser beam. The synthetic resin material disposed on the upper part is made non-absorbent to laser light, and a joining protrusion is formed on the lower surface of this synthetic resin material, and a latching groove is formed around the protrusion, and the above-mentioned joining The joining protrusion is brought into contact with the lower synthetic resin material, the lower synthetic resin material is heated and melted by irradiating the laser beam from the upper part, and the joining protrusion is pushed into the melted area, and the molten material is removed. A method for joining synthetic resin materials, which is characterized by forming a bulge in a latching groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60217399A JPS6274631A (en) | 1985-09-30 | 1985-09-30 | Joining of synthetic resin material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60217399A JPS6274631A (en) | 1985-09-30 | 1985-09-30 | Joining of synthetic resin material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6274631A true JPS6274631A (en) | 1987-04-06 |
Family
ID=16703578
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60217399A Pending JPS6274631A (en) | 1985-09-30 | 1985-09-30 | Joining of synthetic resin material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6274631A (en) |
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WO2010150811A1 (en) * | 2009-06-24 | 2010-12-29 | パナソニック電工株式会社 | Laser welding method for resin material |
EP3117980A1 (en) * | 2015-07-15 | 2017-01-18 | Hamanakodenso Co., Ltd. | Resin molded product and method for manufacturing the same |
JP2018058318A (en) * | 2016-10-07 | 2018-04-12 | 三井化学株式会社 | Tape winding molding method, and fiber-reinforced resin composition for tape winding molding |
-
1985
- 1985-09-30 JP JP60217399A patent/JPS6274631A/en active Pending
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JP2011005705A (en) * | 2009-06-24 | 2011-01-13 | Panasonic Electric Works Co Ltd | Laser welding method of resin material |
EP3117980A1 (en) * | 2015-07-15 | 2017-01-18 | Hamanakodenso Co., Ltd. | Resin molded product and method for manufacturing the same |
JP2018058318A (en) * | 2016-10-07 | 2018-04-12 | 三井化学株式会社 | Tape winding molding method, and fiber-reinforced resin composition for tape winding molding |
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