JPS6264528A - Joining of synthetic resin material and different material - Google Patents
Joining of synthetic resin material and different materialInfo
- Publication number
- JPS6264528A JPS6264528A JP60205764A JP20576485A JPS6264528A JP S6264528 A JPS6264528 A JP S6264528A JP 60205764 A JP60205764 A JP 60205764A JP 20576485 A JP20576485 A JP 20576485A JP S6264528 A JPS6264528 A JP S6264528A
- Authority
- JP
- Japan
- Prior art keywords
- plate member
- synthetic resin
- resin material
- joint surface
- joining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 90
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 43
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000007769 metal material Substances 0.000 claims description 7
- 239000012768 molten material Substances 0.000 claims description 5
- 230000002745 absorbent Effects 0.000 claims description 4
- 239000002250 absorbent Substances 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 abstract description 4
- 239000000155 melt Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- -1 polyethylene Polymers 0.000 description 7
- 229910052779 Neodymium Inorganic materials 0.000 description 6
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 5
- 230000006698 induction Effects 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000862 absorption spectrum Methods 0.000 description 3
- 239000007943 implant Substances 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- CPBQJMYROZQQJC-UHFFFAOYSA-N helium neon Chemical compound [He].[Ne] CPBQJMYROZQQJC-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052743 krypton Inorganic materials 0.000 description 1
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000010979 ruby Substances 0.000 description 1
- 229910001750 ruby Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0078—Measures or configurations for obtaining anchoring effects in the contact areas between layers
- B29C37/0082—Mechanical anchoring
- B29C37/0085—Mechanical anchoring by means of openings in the layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0246—Cutting or perforating, e.g. burning away by using a laser or using hot air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
- B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
- B29C66/712—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined the composition of one of the parts to be joined being different from the composition of the other part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7428—Transition metals or their alloys
- B29C66/74283—Iron or alloys of iron, e.g. steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1616—Near infrared radiation [NIR], e.g. by YAG lasers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
- B29C65/46—Joining a heated non plastics element to a plastics element heated by induction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
- B29C65/608—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being pushed in blind holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7461—Ceramics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7461—Ceramics
- B29C66/74611—Carbides; Nitrides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7465—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/737—Articles provided with holes, e.g. grids, sieves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、合成樹脂材料と異種材料の接合方法に関し、
さらに詳しくは、合成樹脂材料と穴明き異種材料を重ね
合わせ、合成樹脂材料の方向からレーザ光を照射して、
その溶融物によって両材料を接合する方法に係るもので
ある。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for joining synthetic resin materials and dissimilar materials,
More specifically, by overlapping a synthetic resin material and a different material with holes, and irradiating a laser beam from the direction of the synthetic resin material,
This relates to a method of joining both materials using the melt.
従来、合成樹脂材料と異種材料の一つである鋼板とを接
合する際には、第2図に示すようなインブラント接合方
法が利用されている。Conventionally, when joining a synthetic resin material and a steel plate, which is one of the dissimilar materials, an implant joining method as shown in FIG. 2 has been used.
第2図において、51は金属材料からなる円筒部材であ
って、この円筒部材51の上端部に内径の大きな溝52
が形成されており、その上面には金属材料からなるリン
グ53が設けられている。In FIG. 2, reference numeral 51 denotes a cylindrical member made of a metal material, and a groove 52 with a large inner diameter is formed at the upper end of the cylindrical member 51.
is formed, and a ring 53 made of a metal material is provided on its upper surface.
また、このリング53の上面には円筒部材51の溝52
から挿入された熱可塑性樹脂からなる筒状部材54が載
1されており、その内径は円筒部材51の内径と同一と
されている。さらに、円筒部材51と筒状部材54との
外周には間隔を有して誘導コイル55が配設されており
、その一端は図示を省略した高周波電流発生器に接続さ
れている。Further, on the upper surface of this ring 53, a groove 52 of the cylindrical member 51 is provided.
A cylindrical member 54 made of thermoplastic resin inserted from the cylindrical member 51 is placed thereon, and its inner diameter is the same as the inner diameter of the cylindrical member 51. Further, an induction coil 55 is disposed at a distance between the outer peripheries of the cylindrical member 51 and the cylindrical member 54, and one end of the induction coil 55 is connected to a high frequency current generator (not shown).
そして、円筒部材51と筒状部材54を接合する際には
、高周波電流発生器から誘導コイル55に高周波電流を
付与し、円筒部材51と筒状部材54の間に設けられて
いるリング53に誘導発熱を起こさせ、その発熱によっ
て熱可塑性樹脂からなる筒状部材54を加熱・溶融させ
る。そして、この状態で、筒状部材54の上方から矢印
Aのごとく荷重を加えて、筒状部材54の溶融物(図示
せず)をリング53と円筒部材51とに絡ませて硬化さ
せる。これによって、円筒部材51と筒状部材54とが
接合される。When joining the cylindrical member 51 and the cylindrical member 54, a high frequency current is applied from a high frequency current generator to the induction coil 55, and a high frequency current is applied to the ring 53 provided between the cylindrical member 51 and the cylindrical member 54. Induction heat generation is caused, and the heat generated heats and melts the cylindrical member 54 made of thermoplastic resin. In this state, a load is applied from above the cylindrical member 54 as indicated by arrow A, so that the molten material (not shown) of the cylindrical member 54 is entangled with the ring 53 and the cylindrical member 51 and hardened. Thereby, the cylindrical member 51 and the cylindrical member 54 are joined.
しかしながら、このようなインブラント接合方法におい
ては、接合しようとする円筒部材51と筒状部材54の
周囲を誘導コイル55で覆う必要があるため、接合部材
の形状に制約があることはもとより、円筒部材51と筒
状部材54にあったリング53を接合の都度組み付けな
ければならず、接合作業が煩雑となる不具合がある。However, in such an implant joining method, since it is necessary to cover the periphery of the cylindrical member 51 and the cylindrical member 54 to be joined with the induction coil 55, there are restrictions on the shape of the joining member, and there are also restrictions on the shape of the cylindrical member 51 and the cylindrical member 54. It is necessary to assemble the ring 53 that fits the member 51 and the cylindrical member 54 each time they are to be joined, resulting in a problem that the joining work becomes complicated.
従って、この発明は、上記の不具合を解消するためにな
されたもので、合成樹脂材料をレーザ光に対して非吸収
性とし、前記異種材料に貫通穴を形成して重ね合わせ、
合成樹脂材料の方向からレーザ光を照射して溶融し、そ
の溶融物を貫通穴に押し出して両材料を接合させること
によって、接合部材の形状に制約をうけることなく、し
かも容易に接合作業を行なうことにある。Therefore, the present invention has been made to solve the above-mentioned problems, and includes making a synthetic resin material non-absorbent to laser light, forming through holes in the different materials, and overlapping them.
By irradiating a laser beam from the direction of the synthetic resin material to melt it, and then extruding the melted material into a through hole to join both materials, the joining work can be easily performed without being restricted by the shape of the joining parts. There is a particular thing.
すなわち、この発明に係る合成樹脂材料と異種材料の接
合方法においては、合成樹脂材料と異種材料とを重ね合
わせ、合成樹脂材料の方向からレーザ光を照射して両材
料を接合するにあたり、前記合成樹脂材料をレーザ光に
対して非吸収性とし、前記異種材料に貫通穴を形成せし
め、この金属材料と合成樹脂材料とを重ね合わせ、この
合成樹脂材料の方向からレーザ光を照射して異種材料を
加熱すると共に、その熱によって合成樹脂材料を加熱・
溶融し、この溶融物を異種材料の貫通孔に押し出すよう
にしたものである。That is, in the method for joining a synthetic resin material and a dissimilar material according to the present invention, the synthetic resin material and the dissimilar material are superimposed and a laser beam is irradiated from the direction of the synthetic resin material to join the two materials. A resin material is made non-absorbent to laser light, a through hole is formed in the different material, this metal material and a synthetic resin material are overlapped, and a laser light is irradiated from the direction of this synthetic resin material to separate the different material. At the same time, the heat heats the synthetic resin material.
The material is melted and the molten material is extruded into a through hole in a different material.
そして、合成樹脂材料としては、熱可塑性樹脂材料が通
しており、例えば、ポリエチレン、ポリプロピレン、ポ
リスチレン、ABS樹脂、アクリル系樹脂、酢酸ビニル
系樹脂、塩化ビニル樹脂、塩化ビニリデン樹脂、フッ素
樹脂、ポリエステル樹脂、飽和ポリアミド樹脂、ポリカ
ーボネート樹脂、ポリエーテル樹脂等を挙げることがで
きる。As synthetic resin materials, thermoplastic resin materials are used, such as polyethylene, polypropylene, polystyrene, ABS resin, acrylic resin, vinyl acetate resin, vinyl chloride resin, vinylidene chloride resin, fluororesin, and polyester resin. , saturated polyamide resin, polycarbonate resin, polyether resin, etc.
また、合成樹脂材料と接合される異種材料としては、鉄
、銅、真鍮、ステンレス、ニッケル、アルミニウム等の
金属材料もしくはガラス、セメント等のオールドセラミ
ックスあるいは人工的に合成した窒化ケイ素、炭化ケイ
素等を原料として成形、焼成したニューセラミックスな
どを挙げることができる。In addition, dissimilar materials to be bonded to synthetic resin materials include metal materials such as iron, copper, brass, stainless steel, nickel, and aluminum, old ceramics such as glass and cement, and artificially synthesized silicon nitride and silicon carbide. Examples of raw materials include new ceramics formed and fired.
そして、異種材料に形成される貫通穴としては、溝、穴
等であって、これらは異種材料の表面側から裏面側に向
けてストレートに形成されたもの、表面側から裏面側に
向けて順次縮小するテーパ面に形成したもの、表面側か
ら裏面側に向けて順次拡大するテーパ面を形成したもの
等であり、その形状は特に限定されるものではない。例
えば、穴の場合には円形、長方形、正方形、楕円形、多
角形等に形成することができ、溝の場合には線状、半球
状、台形状等に形成することができる。そして、貫通穴
の大きさは、0.5flないし10鶴の範囲が適してお
り、その大きさが0.5 tm以下では合成樹脂材料の
溶融物を押し出しにくく、必要以上の押し圧力を必要と
し、10+n以上では押し出された合成樹脂材料の溶融
物が部分的となり、接合強度が低下する恐れがある。Through-holes formed in dissimilar materials include grooves, holes, etc., which are formed straight from the front side to the back side of the dissimilar material, and those formed sequentially from the front side to the back side of the dissimilar material. It may be formed with a tapered surface that shrinks, or it may be formed with a tapered surface that gradually expands from the front side toward the back side, and the shape is not particularly limited. For example, a hole can be formed in a circular, rectangular, square, elliptical, polygonal, etc. shape, and a groove can be formed in a linear, hemispherical, trapezoidal, etc. shape. The suitable size of the through hole is in the range of 0.5 fl to 10 mm; if the size is less than 0.5 tm, it will be difficult to extrude the molten synthetic resin material, and more pressing force than necessary will be required. , 10+n or more, the extruded synthetic resin material melts only partially, and there is a risk that the bonding strength will decrease.
また、合成樹脂材料の方向から照射されるレーザとして
は、ガラス:ネオジウム3+レーザ、YAG:ネオジウ
ム1“レーザ、ルビーレーザ、ヘリウム−ネオンレーザ
、クリプトンレーザ、アルゴンレーザ、H,レーザ、N
2レーザ等を挙げることができる。Lasers irradiated from the direction of the synthetic resin material include glass: neodymium 3+ laser, YAG: neodymium 1" laser, ruby laser, helium-neon laser, krypton laser, argon laser, H, laser, N
2 lasers, etc.
また、レーザの波長としては、異種材料を加熱して、そ
の熱によって合成樹脂材料を溶融せしめる波長が必要で
あり、合成樹脂材料と異種材料のもつ吸収スペクトル特
性によって決まる。例えば、ポリプロピレン樹脂からな
る板部材と金属材料からなる板部材の組み合わせにおい
ては、YAG :ネオジウム3+レーザの発振波長であ
る1、06μmが適している。Further, the wavelength of the laser must be a wavelength that can heat a different material and melt the synthetic resin material with the heat, and is determined by the absorption spectrum characteristics of the synthetic resin material and the different material. For example, in a combination of a plate member made of polypropylene resin and a plate member made of a metal material, the oscillation wavelength of 1.06 μm, which is the oscillation wavelength of a YAG:neodymium 3+ laser, is suitable.
また、レーザの出力においては、異種材料を加熱して、
その熱によって合成樹脂材料を溶融するに十分な出力が
必要であって、最適な条件を適宜選択して決定される。In addition, the laser output heats dissimilar materials,
A sufficient output is required to melt the synthetic resin material with the heat, and the optimum conditions are appropriately selected and determined.
この時、出力が大きすぎると異種材料の加熱のみにとど
まらず、その熱によって合成樹脂材料が参発し、て接合
が困難となるので考慮する必要がある。例えば、YAG
:ネオジウムコ“レーザによる際の目安としては、5
ないし、250W程度が通している。At this time, if the output is too large, not only will the dissimilar materials be heated, but the heat will also cause the synthetic resin material to join, making joining difficult, so this must be taken into account. For example, YAG
:Neodymium Co "As a guideline when using a laser, 5
No, about 250W is passing through it.
以下、本発明に係る接合方法の一実施例を図面に基づい
て説明する。Hereinafter, one embodiment of the joining method according to the present invention will be described based on the drawings.
第1図は本発明に係る合成樹脂材料と異種材料の接合方
法を説明する概略断面図である。FIG. 1 is a schematic cross-sectional view illustrating a method of joining a synthetic resin material and different materials according to the present invention.
第1図の(a)ないしくd)において、1はステンレス
鋼板からなる板部材であって、この板部材1の板厚は2
.0flに形成されており、その上面は平担に形成され
た接合面1aとされ、 下面も平担に形成されて台座(
図示せず)等に支持する載置面1bとされている。In (a) to d) of FIG. 1, 1 is a plate member made of a stainless steel plate, and the plate member 1 has a thickness of 2.
.. 0 fl, its upper surface is a flat joint surface 1a, and its lower surface is also flat and forms a pedestal (
(not shown), etc., is the mounting surface 1b.
また、天部材1の上部にはポリプロピレン樹脂からなる
板部材2が配設されており、その板厚は4.0flに形
成されている。そして、この板部材2の上面は平担面2
aされており、下面は板部材2の上面1aに当接する接
合面2bとされている。Further, a plate member 2 made of polypropylene resin is disposed above the top member 1, and the plate member 2 is formed to have a thickness of 4.0 fl. The upper surface of this plate member 2 is a flat surface 2
a, and the lower surface is a joint surface 2b that comes into contact with the upper surface 1a of the plate member 2.
また、板部材2の原材料は乳白色とされており、1.0
6μm以下のレーザ光に対しては非吸収性の性質を有し
ている。In addition, the raw material of the plate member 2 is milky white, and has a 1.0
It has a non-absorbing property for laser light of 6 μm or less.
そして、両部材1.2を接合する際には、第1図の(a
)に示すように板部材1の上方にYAG:ネオジウム1
ル−ザ装置の照射ノズル3を載置させる。この状態で照
射ノズル3から波長が1゜06μmで、出力が200W
のYAGL/−ザ光4を加工レンズ5を通過させて照射
すると共に、YAGレーザ光4と同軸にアシストガス6
を噴出させる。When joining both members 1.2, (a
), YAG:Neodymium 1 is placed above the plate member 1.
Place the irradiation nozzle 3 of the laser device. In this state, the wavelength is 1°06μm and the output is 200W from the irradiation nozzle 3.
The YAGL/- laser beam 4 is irradiated through a processing lens 5, and an assist gas 6 is emitted coaxially with the YAG laser beam 4.
erupt.
その際、YAGレーザ光4は、その波長と金属材料の吸
収スペクトルとの関連によって、ステンレス鋼板からな
る板部材1に対して吸収となるため、その照射部位にエ
ネルギとしてM積されると共に、そのエネルギによって
板部材1かすみやかに加熱・溶融され、またアシストガ
ス6の噴出にて貫通穴ICが形成される。At this time, the YAG laser beam 4 is absorbed by the plate member 1 made of a stainless steel plate due to the relationship between its wavelength and the absorption spectrum of the metal material, so that the YAG laser beam 4 is multiplied as energy at the irradiation site and is The energy quickly heats and melts the plate member 1, and the assist gas 6 is ejected to form the through hole IC.
そして、この時の貫通穴ICの大きさは、第1図の(b
)に示すように略中央部の直径が3日程度であり、接合
面la側および載置面1b側にそれぞれが7日程度に形
成され、両面の1b側にそれぞれに拡大する円錐形状と
なっている。The size of the through hole IC at this time is (b) in FIG.
), the diameter of the approximately central part is about 3 days, and the diameter is about 7 days on the bonding surface la side and the mounting surface 1b side, respectively, and it has a conical shape that expands on both sides of the 1b side. ing.
次に、第1図の(d)に示すように板部材1の接合面1
aに板部材2の接合面2bを重ね合わせてセットする。Next, as shown in FIG. 1(d), the joint surface 1 of the plate member 1 is
The bonding surface 2b of the plate member 2 is placed on top of the plate member 2a.
この状態で板部材1に形成されている貫通穴ICに相当
する天部材2の上面にYAG:ネオジウム3+レーザ装
置の照射ノズル3を当接させる。その後、照射ノズル3
から波長が1゜06、crmで、出力が20WのYAG
レーザ光4を加工レンズ5に通過させて照射する。In this state, the irradiation nozzle 3 of the YAG:Neodymium 3+ laser device is brought into contact with the upper surface of the top member 2 corresponding to the through hole IC formed in the plate member 1. After that, irradiation nozzle 3
YAG with a wavelength of 1°06, crm and an output of 20W.
Laser light 4 is passed through processing lens 5 and irradiated.
その際、YAGレーザ光4は、その波長と合成樹脂材料
の吸収スペクトルとの関連によって、ポリプロピレン樹
脂からなる板部材2に対して非吸収となるため、天部材
2の中を反射および屈折を繰り返しながら透過すると共
に、ステンレスからなる板部材lの接合面1aに達する
。At this time, the YAG laser beam 4 is not absorbed by the plate member 2 made of polypropylene resin due to the relationship between its wavelength and the absorption spectrum of the synthetic resin material, so it is repeatedly reflected and refracted inside the top member 2. As the light passes through, it reaches the joint surface 1a of the plate member 1 made of stainless steel.
そして、板部材1の接合面1aに達したYAGレーザ光
4は、その部位および周辺でエネルギとして蓄積される
と共に、そのエネルギによって板部材1の接合面1aが
加熱される。それにともない接合面laの熱がこの板部
材1の接合面1aに当接している板部材2の接合面2b
に伝達されて加熱・溶融される。The YAG laser beam 4 that has reached the bonding surface 1a of the plate member 1 is accumulated as energy in and around the area, and the bonding surface 1a of the plate member 1 is heated by the energy. Accordingly, the heat of the joint surface la is transferred to the joint surface 2b of the plate member 2 which is in contact with the joint surface 1a of the plate member 1.
and is heated and melted.
その後、YAGレーザ光4によって板部材1の接合面1
aを加熱しつつ、照射ノズル3によって矢印A方向から
荷重を加える。その際、天部材2の溶融物2Cが下部の
板部材1に形成されている貫通穴ICに押し出される。Thereafter, the joining surface 1 of the plate member 1 is
While heating a, a load is applied from the direction of arrow A using the irradiation nozzle 3. At this time, the melt 2C of the top member 2 is pushed out into the through hole IC formed in the lower plate member 1.
そして、上部の板部材2の溶融物2cが貫通穴1cに十
分に押し出され、両板部材1.2の接合面1a、2bが
当接するまでYAGレーザ光4の照射と矢印A方向から
の荷重を継続する。Then, the YAG laser beam 4 is irradiated and the load is applied from the direction of arrow A until the melt 2c of the upper plate member 2 is sufficiently pushed out into the through hole 1c and the joint surfaces 1a and 2b of both plate members 1.2 come into contact. Continue.
そして、上部の板部材2の溶融物2cが板部材1の貫通
穴1cに十分に押し出され、両板部材1.2の接合面1
a、2bが十分に当接したところで、YAGレーザ光4
の照射を停止すると共に、板部材2への矢印A方向から
の荷重を取り除く、その後、照射ノズル4を板部材2か
ら離反させて遠ざける。Then, the melt 2c of the upper plate member 2 is sufficiently pushed out into the through hole 1c of the plate member 1, and the joint surface 1 of both plate members 1.2
When a and 2b are in sufficient contact, the YAG laser beam 4
At the same time, the load on the plate member 2 from the direction of arrow A is removed, and then the irradiation nozzle 4 is moved away from the plate member 2.
これによって、第1図の(d)に示すように板部材1に
形成されている貫通穴ICに板部材2の溶融物2cが充
満した状態で硬化し、ステンレスからなる板部材1とポ
リプロピレン樹脂からなる板部材2とが強固に接合され
る。As a result, as shown in FIG. 1(d), the through hole IC formed in the plate member 1 is filled with the melt 2c of the plate member 2, and the plate member 2 is cured, and the plate member 1 made of stainless steel and the polypropylene resin are cured. The plate member 2 consisting of the above is firmly joined.
以上説明したように、本発明に係る合成樹脂材料と異種
材料との接合方法においては、合成樹脂材料をレーザ光
に対して非吸収性とし、前記異種材料に貫通穴を形成し
て重ね合わせ、この合成樹脂材料の方向からレーザ光を
照射して異種材料を加熱し、その熱によって合成樹脂材
料を加熱・溶融すると共に、その溶融物を貫通穴に押し
出して接合するようにしたから、接合しようとする接合
材料の形状に制約することなく、両材料を接合すること
ができる効果がある。As explained above, in the method of joining a synthetic resin material and a dissimilar material according to the present invention, the synthetic resin material is made non-absorbent to laser light, a through hole is formed in the dissimilar material, and the dissimilar materials are overlapped, Laser light is irradiated from the direction of the synthetic resin material to heat the dissimilar materials, and the heat heats and melts the synthetic resin material, and the molten material is pushed out into the through hole to join. This has the effect that both materials can be joined without being restricted in the shape of the joining materials.
また、本発明に係る接合方法においては、接合しようと
する合成樹脂材料の方向からレーザ光を照射して接合す
るようにしたから、両材料の接合作業を容易に実施する
ことができる効果がある。Further, in the joining method according to the present invention, since the joining is performed by irradiating the laser beam from the direction of the synthetic resin materials to be joined, there is an effect that the joining work of both materials can be carried out easily. .
また、本発明に係る接合方法においては、合成樹脂材料
の溶融物を異種材料の貫通穴に押し出して接合するよう
にしたから従来の接合方法に比較して接合強度を著しく
向上させる効果がある。Furthermore, in the joining method according to the present invention, since the molten material of the synthetic resin material is extruded into the through hole of different materials to join them, it has the effect of significantly improving the joining strength compared to the conventional joining method.
第1vl!Jは本発明に係る接合方法の合成樹脂材料と
異種材料の接合方法を説明する概略断面図である。
第2図は従来のインブラント接合方法を説明する概略断
面図である。
1・−・・・・板部材
la−一・・−接合面
1c・−・−貫通穴
2・−−−−一板部材
2b−−−−−一接合面
2cm−・−溶融物
3−−−−−一照射ノズル
4−・−・−YAGレーザ光
5−−−−−一加エレンズ
出願人 トヨタ自動車株式会社
(C) (dン第1図1st vl! J is a schematic cross-sectional view illustrating a method of joining a synthetic resin material and a different material according to the present invention. FIG. 2 is a schematic cross-sectional view illustrating a conventional implant bonding method. 1...Plate member la-1...Jointing surface 1c...-Through hole 2---One plate member 2b---One bonding surface 2cm--Melted material 3- ----Irradiation nozzle 4--YAG laser beam 5-----Irradiation nozzle 4-----Ellens applicant Toyota Motor Corporation (C) (Fig. 1
Claims (1)
の方向からレーザ光を照射して両材料を接合するにあた
り、前記合成樹脂材料をレーザ光に対して非吸収性とし
、前記異種材料に貫通穴を形成せしめ、この金属材料と
合成樹脂材料とを重ね合わせ、この合成樹脂材料の方向
からレーザ光を照射して異種材料を加熱すると共に、そ
の熱によって合成樹脂材料を加熱・溶融し、この溶融物
を異種材料の貫通穴から押し出すようにしたことを特徴
とする合成樹脂材料と異種材料の接合方法。When a synthetic resin material and a dissimilar material are overlapped and a laser beam is irradiated from the direction of the synthetic resin material to bond the two materials, the synthetic resin material is made non-absorbent to the laser beam and the dissimilar material is penetrated. A hole is formed, this metal material and a synthetic resin material are overlapped, and a laser beam is irradiated from the direction of this synthetic resin material to heat the dissimilar material, and the synthetic resin material is heated and melted by the heat, and the synthetic resin material is heated and melted. A method for joining synthetic resin materials and dissimilar materials, characterized in that a molten material is extruded through a through hole in the dissimilar materials.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60205764A JPS6264528A (en) | 1985-09-18 | 1985-09-18 | Joining of synthetic resin material and different material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60205764A JPS6264528A (en) | 1985-09-18 | 1985-09-18 | Joining of synthetic resin material and different material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6264528A true JPS6264528A (en) | 1987-03-23 |
Family
ID=16512279
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60205764A Pending JPS6264528A (en) | 1985-09-18 | 1985-09-18 | Joining of synthetic resin material and different material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6264528A (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5351844A (en) * | 1993-06-01 | 1994-10-04 | Miner Enterprises, Inc. | Elastomeric spring unit |
US5397512A (en) * | 1993-09-10 | 1995-03-14 | Critikon, Inc. | Process for sealing catheter tip to insertion needle |
WO2011067014A1 (en) * | 2009-12-02 | 2011-06-09 | Robert Bosch Gmbh | Connection between a first component and a second component |
CN102431173A (en) * | 2011-11-30 | 2012-05-02 | 杨政委 | Extrusion device |
US8759710B2 (en) | 2005-11-21 | 2014-06-24 | Lpkf Laser & Electronics Ag | Process and device for form locked joining of two components |
JP2014159133A (en) * | 2013-02-20 | 2014-09-04 | Asahi Kasei Chemicals Corp | Bonding method |
JP2015100847A (en) * | 2013-11-26 | 2015-06-04 | 現代自動車株式会社 | Device and method for adhering different kinds of materials |
US20150280767A1 (en) * | 2014-03-31 | 2015-10-01 | Apple Inc. | Laser welding of transparent and opaque materials |
WO2016027776A1 (en) * | 2014-08-22 | 2016-02-25 | オムロン株式会社 | Bonding structure manufacturing method and bonding structure |
KR20170020496A (en) * | 2014-08-22 | 2017-02-22 | 오므론 가부시키가이샤 | Production method for bonded structure, and bonded structure |
US10200516B2 (en) | 2014-08-28 | 2019-02-05 | Apple Inc. | Interlocking ceramic and optical members |
JP2019511398A (en) * | 2016-03-23 | 2019-04-25 | フラウンホーファー−ゲゼルシャフト ツゥア フェアデルング デア アンゲヴァンドテン フォァシュング エー.ファウ. | At least one metallic or ceramic component having material continuity or having material continuity and shape compatibility, and a component formed of a thermoplastic polymer or formed of a thermoplastic polymer Apparatus and method for establishing or disconnecting |
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-
1985
- 1985-09-18 JP JP60205764A patent/JPS6264528A/en active Pending
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5351844A (en) * | 1993-06-01 | 1994-10-04 | Miner Enterprises, Inc. | Elastomeric spring unit |
US5397512A (en) * | 1993-09-10 | 1995-03-14 | Critikon, Inc. | Process for sealing catheter tip to insertion needle |
US8759710B2 (en) | 2005-11-21 | 2014-06-24 | Lpkf Laser & Electronics Ag | Process and device for form locked joining of two components |
WO2011067014A1 (en) * | 2009-12-02 | 2011-06-09 | Robert Bosch Gmbh | Connection between a first component and a second component |
CN102431173A (en) * | 2011-11-30 | 2012-05-02 | 杨政委 | Extrusion device |
JP2014159133A (en) * | 2013-02-20 | 2014-09-04 | Asahi Kasei Chemicals Corp | Bonding method |
JP2015100847A (en) * | 2013-11-26 | 2015-06-04 | 現代自動車株式会社 | Device and method for adhering different kinds of materials |
US20150280767A1 (en) * | 2014-03-31 | 2015-10-01 | Apple Inc. | Laser welding of transparent and opaque materials |
US9787345B2 (en) * | 2014-03-31 | 2017-10-10 | Apple Inc. | Laser welding of transparent and opaque materials |
KR20170020496A (en) * | 2014-08-22 | 2017-02-22 | 오므론 가부시키가이샤 | Production method for bonded structure, and bonded structure |
JP2016043561A (en) * | 2014-08-22 | 2016-04-04 | オムロン株式会社 | Manufacturing method of joint structure, and joint structure |
KR20170020495A (en) * | 2014-08-22 | 2017-02-22 | 오므론 가부시키가이샤 | Bonding structure manufacturing method and bonding structure |
CN106536169A (en) * | 2014-08-22 | 2017-03-22 | 欧姆龙株式会社 | Bonding structure manufacturing method and bonding structure |
US20170210058A1 (en) * | 2014-08-22 | 2017-07-27 | Omron Corporation | Manufacturing method of bonding structure and bonding structure |
WO2016027776A1 (en) * | 2014-08-22 | 2016-02-25 | オムロン株式会社 | Bonding structure manufacturing method and bonding structure |
EP3184283A4 (en) * | 2014-08-22 | 2018-04-18 | Omron Corporation | Bonding structure manufacturing method and bonding structure |
US10471660B2 (en) | 2014-08-22 | 2019-11-12 | Omron Corporation | Manufacturing method of bonding structure and bonding structure |
TWI704994B (en) * | 2014-08-22 | 2020-09-21 | 日商歐姆龍股份有限公司 | Method for manufacturing joint structure and joint structure |
US10200516B2 (en) | 2014-08-28 | 2019-02-05 | Apple Inc. | Interlocking ceramic and optical members |
JP2019511398A (en) * | 2016-03-23 | 2019-04-25 | フラウンホーファー−ゲゼルシャフト ツゥア フェアデルング デア アンゲヴァンドテン フォァシュング エー.ファウ. | At least one metallic or ceramic component having material continuity or having material continuity and shape compatibility, and a component formed of a thermoplastic polymer or formed of a thermoplastic polymer Apparatus and method for establishing or disconnecting |
US11660824B2 (en) | 2016-03-23 | 2023-05-30 | Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. | Apparatus and method for establishing or for separating a connection having material continuity or having material continuity and shape matching of at least one metal or ceramic component and of a component formed from or by a thermoplastic polymer |
EP3695932A4 (en) * | 2017-10-12 | 2020-11-25 | LG Chem, Ltd. | Method for producing a bonded body of different materials |
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