JPS626125Y2 - - Google Patents
Info
- Publication number
- JPS626125Y2 JPS626125Y2 JP1983079416U JP7941683U JPS626125Y2 JP S626125 Y2 JPS626125 Y2 JP S626125Y2 JP 1983079416 U JP1983079416 U JP 1983079416U JP 7941683 U JP7941683 U JP 7941683U JP S626125 Y2 JPS626125 Y2 JP S626125Y2
- Authority
- JP
- Japan
- Prior art keywords
- roller
- furnace
- treated
- resistance
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003507 refrigerant Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Landscapes
- Rolls And Other Rotary Bodies (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は加熱炉、熱処理炉等の炉内において被
処理材を支持、搬送するためのローラーに関する
ものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a roller for supporting and transporting a material to be treated in a furnace such as a heating furnace or a heat treatment furnace.
従来、加熱炉、熱処理炉等の炉内において被処
理材の支持搬送用ローラーには、多くのものが提
案されてきたが、それぞれに使用上の問題点があ
つた。例えば、カーボンローラーでは酸化性雰囲
気では使用できずまた耐摩耗性も小さい。アスベ
ストローラーでは、耐熱性、耐摩耗性が小さく、
約1000℃以上の炉内での使用が困難であり摩耗や
劣化により頻繁な取替を必要としていた。スチー
ルローラー、メツキローラー、肉盛ローラー、特
開昭50−144414号公報記載のようなセラミツク溶
射ローラーでは、ローラー表面への被処理材の剥
離片やその酸化物等の転着(以下ビルドアツプと
呼ぶ)が生じ、これが被処理材に疵を付け生産性
を阻害していた。
Conventionally, many rollers have been proposed for supporting and conveying a material to be treated in a furnace such as a heating furnace or a heat treatment furnace, but each of them has had its own problems in use. For example, carbon rollers cannot be used in oxidizing atmospheres and have low wear resistance. Asbestos rollers have low heat resistance and abrasion resistance,
It is difficult to use in a furnace at temperatures above about 1000℃, and frequent replacement is required due to wear and deterioration. Steel rollers, plating rollers, overlay rollers, and ceramic thermal spray rollers such as those described in JP-A No. 144414/1986 have a tendency to transfer peeled pieces of the treated material and their oxides to the roller surface (hereinafter referred to as build-up). ), which caused scratches on the material to be treated and hindered productivity.
ローラー内部に直接水を通した水冷ローラーで
は被処理材が特に薄板ストリツプの場合、水冷ロ
ーラーとの接触部でストリツプが部分的に急冷さ
れて、熱変形するという問題があつた。また炉内
熱を低温のローラーが吸収するため炉の熱効率を
低下させていた。一方、実公昭57−40356号公報
に記載のようなセラミツクスリーブローラーでは
ローラー組込み時の衝撃、あるいはストリツプ通
板時にストリツプの溶接部および形状不良部がロ
ーラー表面に与える衝撃によつて、その衝撃が軽
度の場合でも、微少な亀裂が進展し使用中にロー
ラーが割れるという問題があつた、また組込み作
業中等に吸収した水分により炉内で局所的に爆裂
を起こしていた。さらに、セラミツクローラーは
1000℃を越えるビルドアツプが発生していた。 With a water-cooled roller in which water is passed directly inside the roller, there is a problem that when the material to be treated is a thin strip, the strip is partially rapidly cooled and thermally deformed at the contact area with the water-cooled roller. In addition, the heat inside the furnace was absorbed by the low-temperature rollers, reducing the thermal efficiency of the furnace. On the other hand, in the ceramic sleeve roller described in Japanese Utility Model Publication No. 57-40356, the impact is caused by the impact when the roller is installed or the impact that the welded part and the defective part of the strip give to the roller surface when the strip is threaded. Even in mild cases, there was a problem that minute cracks would grow and the rollers would break during use, and moisture absorbed during assembly work would cause local explosions inside the furnace. Furthermore, the ceramic crawler
A build-up of over 1000℃ was occurring.
本考案は従来ロールの持つ前記問題を克服し、
耐摩耗性、耐熱性、耐衝撃性、耐水性の向上を計
るとともにビルドアツプにより発生する被処理材
への疵付の防止、急冷による被処理材の変形等を
防止し、省エネルギーで長時間のメンテナンスフ
リーを可能とすることを目的としている。
This invention overcomes the above problems of conventional rolls,
In addition to improving wear resistance, heat resistance, impact resistance, and water resistance, it also prevents scratches on the processed material caused by build-up and deformation of the processed material due to rapid cooling, resulting in energy saving and long maintenance. The purpose is to make it possible to be free.
以下本考案を図面に示す実施例により説明す
る。第1図に示すローラーは被処理材の支持、搬
送面を形成する円柱面を持つ外殻1と該外殻1の
内部に空隙6を介して配設された冷媒管2とを備
え該冷媒管2の内部に形成された冷媒流路7中に
外部より冷媒8が供給されるように構成されてい
る。
The present invention will be explained below with reference to embodiments shown in the drawings. The roller shown in FIG. 1 includes an outer shell 1 having a cylindrical surface that supports and conveys the material to be processed, and a refrigerant pipe 2 disposed inside the outer shell 1 through a gap 6. It is configured such that a refrigerant 8 is supplied from the outside into a refrigerant flow path 7 formed inside the tube 2 .
外殻1の表面には、耐ビルドアツプ性の大きい
コーテイング5が被覆され、これによりすぐれた
耐ビルドアツプ性が付与されている。 The surface of the outer shell 1 is coated with a coating 5 having high build-up resistance, thereby imparting excellent build-up resistance.
支持軸4及び4′に補助冷媒10の供給口9′及
び排出口9″を設け、空隙6を補助冷媒流路と
し、外部より補助冷媒10として冷却空気を圧送
することができる。該冷媒管2の両端は支持軸4
及び4′に固定されている。支持軸4,4′と冷媒
管2の内部に形成された冷媒流路7は外部より冷
媒8としての水が導通される。 The support shafts 4 and 4' are provided with a supply port 9' and a discharge port 9'' for the auxiliary refrigerant 10, the gap 6 is used as an auxiliary refrigerant flow path, and cooling air can be pumped from the outside as the auxiliary refrigerant 10.The refrigerant pipe Both ends of 2 are support shafts 4
and 4'. Water as a refrigerant 8 is conducted from the outside through the support shafts 4, 4' and the refrigerant flow path 7 formed inside the refrigerant pipe 2.
水の導通により冷却された冷媒管2の外面は、
熱処理炉内に曝露され被処理材に圧接されている
外殻1に比し、温度が格段に低い。この温度差に
より空隙6内において輻射伝熱、対流伝熱及び伝
導伝熱が生じ外殻1の内面と冷媒管2の外面との
間で伝熱が行われることにより外殻1は緩冷却さ
れる。このため被処理材へのローラーによる熱影
響を小さく抑え、被処理材の急冷による変形を防
止できる。又被処理材と外殻1との温度差が適度
に保たれることにより、ビルドアツプの発生を防
止することができる。 The outer surface of the refrigerant pipe 2 cooled by water conduction is
The temperature is much lower than that of the outer shell 1 which is exposed in the heat treatment furnace and is pressed against the material to be treated. This temperature difference causes radiant heat transfer, convective heat transfer, and conductive heat transfer within the cavity 6, and heat transfer occurs between the inner surface of the outer shell 1 and the outer surface of the refrigerant pipe 2, so that the outer shell 1 is slowly cooled. Ru. Therefore, the thermal influence of the rollers on the material to be treated can be suppressed to a minimum, and deformation of the material to be treated due to rapid cooling can be prevented. Furthermore, by maintaining an appropriate temperature difference between the material to be treated and the outer shell 1, build-up can be prevented from occurring.
この場合、外殻1の温度をビルドアツプ及び被
処理材の変形が生じない最適温度に制御すること
が必要である。 In this case, it is necessary to control the temperature of the outer shell 1 to an optimum temperature that does not cause build-up or deformation of the material to be treated.
例えば、ステンレス鋼板の連続焼鈍炉において
はNi系ステンレス鋼板は約1200℃、Cr系ステン
レス鋼板は約850℃で焼鈍される。この時ロール
表面温度を炉温より200〜300℃低く制御すること
によりビルドアツプ及び鋼帯の熱変形を解消でき
る。しかし炉温が変わるごとにロールを入れかえ
るのは、炉の作業率及び熱効率を低下させる。こ
の場合、本ロールを用いることにより炉温1200℃
おいては空隙6を大気圧の空気で満たすことによ
り主に輻射伝熱により外殻1の表面温度を約950
℃に保つことが可能である。一方、炉温850℃の
場合、空隙6に圧縮空気等を送給することにより
輻射伝熱と強制対流伝熱により外殻1の表面温度
を約600℃に保つことが可能である。 For example, in a continuous annealing furnace for stainless steel plates, Ni-based stainless steel plates are annealed at about 1200°C, and Cr-based stainless steel plates are annealed at about 850°C. At this time, by controlling the roll surface temperature to be 200 to 300°C lower than the furnace temperature, build-up and thermal deformation of the steel strip can be eliminated. However, replacing the rolls every time the furnace temperature changes reduces the work rate and thermal efficiency of the furnace. In this case, by using this roll, the furnace temperature can be increased to 1200℃.
In this case, by filling the void 6 with air at atmospheric pressure, the surface temperature of the outer shell 1 can be lowered to about 950°C mainly by radiation heat transfer.
It is possible to keep it at ℃. On the other hand, when the furnace temperature is 850°C, it is possible to maintain the surface temperature of the outer shell 1 at about 600°C by feeding compressed air or the like into the gap 6 through radiation heat transfer and forced convection heat transfer.
本実施例によつて例えば800〜1100℃の炉温雰
囲気中においてローラー表面温度600〜900℃が確
保でき、これにより耐ビルドアツプ性を確保する
ことができると同時にローラー表面温度500℃以
下において発生する被処理材の熱変形を回避し、
かつ被処理材とローラー表面との温度差を小さく
することにより熱衝撃によるローラー表面の劣化
を低減することが可能である。 According to this embodiment, for example, a roller surface temperature of 600 to 900°C can be ensured in an atmosphere with a furnace temperature of 800 to 1100°C, thereby ensuring build-up resistance, and at the same time, the build-up resistance can be maintained at a roller surface temperature of 500°C or lower. Avoiding thermal deformation of the treated material,
In addition, by reducing the temperature difference between the material to be treated and the roller surface, it is possible to reduce deterioration of the roller surface due to thermal shock.
本考案により耐熱ローラーの耐摩耗性、耐熱
性、耐衝撃性、耐水性が向上し、耐熱ローラーの
手入れ、取替頻度が減少し、ローラーの取扱いも
容易となり、ビルドアツプによる被処理材の疵
や、熱変形を防止することができ、品質、歩留
り、作業性、保全性を著しく向上させることがで
きる。
This invention improves the abrasion resistance, heat resistance, impact resistance, and water resistance of the heat-resistant roller, reduces the frequency of maintenance and replacement of the heat-resistant roller, and makes it easier to handle the roller. , thermal deformation can be prevented, and quality, yield, workability, and maintainability can be significantly improved.
第1図は本考案の実施例を示す図である。
1:外殻、2:冷媒管、3:回転軸、4,
4′:支持軸、5:コーテイング、6:空隙、
7:冷媒流路、8:冷媒、9′:補助冷媒供給
口、9″:補助冷媒排出口、10:補助冷媒。
FIG. 1 is a diagram showing an embodiment of the present invention. 1: Outer shell, 2: Refrigerant pipe, 3: Rotating shaft, 4,
4': Support shaft, 5: Coating, 6: Gap,
7: Refrigerant flow path, 8: Refrigerant, 9': Auxiliary refrigerant supply port, 9'': Auxiliary refrigerant discharge port, 10: Auxiliary refrigerant.
Claims (1)
ローラーであつて、該ローラーの内部に空隙を介
して冷媒流路を設け、該空隙に補助冷媒の供給口
および排出口を設けた耐熱ローラー。 A heat-resistant roller for supporting and transporting a material to be treated in a furnace, the roller having a refrigerant flow path through a gap inside the roller, and an auxiliary refrigerant supply port and discharge port provided in the gap.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7941683U JPS59185260U (en) | 1983-05-26 | 1983-05-26 | heat resistant roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7941683U JPS59185260U (en) | 1983-05-26 | 1983-05-26 | heat resistant roller |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59185260U JPS59185260U (en) | 1984-12-08 |
JPS626125Y2 true JPS626125Y2 (en) | 1987-02-12 |
Family
ID=30209421
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7941683U Granted JPS59185260U (en) | 1983-05-26 | 1983-05-26 | heat resistant roller |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59185260U (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5744314U (en) * | 1980-08-28 | 1982-03-11 |
-
1983
- 1983-05-26 JP JP7941683U patent/JPS59185260U/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5744314U (en) * | 1980-08-28 | 1982-03-11 |
Also Published As
Publication number | Publication date |
---|---|
JPS59185260U (en) | 1984-12-08 |
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