JPS6243685Y2 - - Google Patents
Info
- Publication number
- JPS6243685Y2 JPS6243685Y2 JP3561279U JP3561279U JPS6243685Y2 JP S6243685 Y2 JPS6243685 Y2 JP S6243685Y2 JP 3561279 U JP3561279 U JP 3561279U JP 3561279 U JP3561279 U JP 3561279U JP S6243685 Y2 JPS6243685 Y2 JP S6243685Y2
- Authority
- JP
- Japan
- Prior art keywords
- cutter
- shaped body
- workpiece
- disc
- cutting edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 10
- 238000005219 brazing Methods 0.000 description 6
- 238000005476 soldering Methods 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Description
【考案の詳細な説明】
この考案は、カツタに係り、特に面取り、バリ
取り等の端面加工に適するカツタの改良構造に関
する。[Detailed Description of the Invention] This invention relates to a cutter, and particularly to an improved structure of a cutter suitable for end face processing such as chamfering and deburring.
従来一例の鋼板に対する加工を施して生ずるバ
リの除去、面取り等の端面加工はベルト研削、砥
石、ブラシなどにより行なわれていた。しかし、
バリ取り、面取り等の幅を小ならしめる加工が要
望される場合がある。一例の被加工体がフープ材
で、このフープ材の上下面に夫々絶縁コーテイン
グ施され、被加工体の板厚が0.3mm、送り速度が
60m/min以上の速い場合におけるバリ取り、面
取り幅を0.2mm以下にて行なうには、従来技術の
ベルト研削、砥石、ブラシなどでは加工が不能で
あつた。 Conventionally, end-face processing such as removal of burrs and chamfering that occurs when processing a steel plate has been carried out using belt grinding, a grindstone, a brush, or the like. but,
Processing to reduce the width, such as deburring or chamfering, may be required. An example of a workpiece is a hoop material, the upper and lower surfaces of this hoop material are each insulated, the thickness of the workpiece is 0.3 mm, and the feed rate is
In order to perform deburring and chamfering with a width of 0.2 mm or less at speeds of 60 m/min or more, it has been impossible to perform processing using conventional belt grinding, grinding wheels, brushes, etc.
そこで、従来、円板状体の周縁部に沿つてリン
グ状をなす切れ刃をろう接により固着したカツタ
が用いられている。しかしながら、この従来のカ
ツタは、ろう着時に熱応力が生じ、切れ刃材と円
板状体との材料の熱膨張係数が異なることにより
切れ刃材にクラツクを生じる問題をもつていた。
そのため、この対策として両材料に熱膨張係数の
等しいものを選定していたが、ろう着作業は熟練
を要するとともに、熱変形が大でろう着後の熱変
形の除去のための研削作業に時間を要する欠点が
あつた。また、切れ刃材と円板状体との材質が等
しい熱膨張係数のものに限定されるため高価につ
く欠点があつた。 Therefore, conventionally, a cutter is used in which a ring-shaped cutting edge is fixed by soldering along the peripheral edge of a disc-shaped body. However, this conventional cutter has a problem in that thermal stress is generated during brazing, and the cutting blade material and the disc-shaped body have different coefficients of thermal expansion, which causes cracks in the cutting blade material.
Therefore, as a countermeasure, we selected materials with equal coefficients of thermal expansion for both materials, but the soldering process required skill and caused large thermal deformation, so it took a long time to grind to remove the thermal deformation after soldering. There were some drawbacks that required it. In addition, the cutting edge material and the disk-shaped body are limited to materials with the same coefficient of thermal expansion, which has the disadvantage of being expensive.
この考案は、上記従来の欠点を改良するための
カツタの構造を提供するものである。 This invention provides a cutter structure to improve the above-mentioned conventional drawbacks.
この考案に係るカツタは、カツタの本体である
円板状体と、この円板状体の中央部に設けられた
カツタの取着部と、前記円板状体の周縁部に沿い
リング状に固着され該円板状体よりも高硬度材に
てなる切れ刃部と、前記切れ刃部を分割する円板
状体の半径方向の切欠部とを備えたものである。 The cutter according to this invention includes a disc-shaped body which is the main body of the cutter, a cutter attachment part provided in the center of the disc-shaped body, and a ring-shaped cutter along the periphery of the disc-shaped body. It is provided with a cutting edge portion which is fixed and made of a material with higher hardness than the disk-shaped body, and a notch portion in the radial direction of the disk-shaped body that divides the cutting edge portion.
次に、この考案を一実施例のカツタにつき、図
面を参照して詳細に説明する。まず、第1図に一
部断面にて示す側面図にてこのカツタの使用状態
を示す。図において、1はカツタ装置で、2は軸
方向に弾性的に支持された支軸で軸中心に自在に
回転しうる如くなり、その先端にカツタ3が装着
される。また、10は被加工体で、いまその端縁
10aに存在するバリを除去しようとする。カツ
タ3は、被加体10の移動に伴なつてその端縁1
0aにスプリング1aによつて平均化された力に
て圧接摺動する。なお、1bはスプリングの弾力
を調整するためのねじ、1cは軸受である。 Next, one embodiment of this invention will be explained in detail with reference to the drawings. First, FIG. 1 is a partially sectional side view showing how this cutter is used. In the figure, 1 is a cutter device, 2 is a support shaft elastically supported in the axial direction, which can freely rotate around the axis, and a cutter 3 is attached to the tip thereof. Further, reference numeral 10 denotes a workpiece, and the burr present on the edge 10a of the workpiece is to be removed. The cutter 3 moves its edge 1 as the workpiece 10 moves.
0a and slides in pressure contact with the force averaged by the spring 1a. Note that 1b is a screw for adjusting the elasticity of the spring, and 1c is a bearing.
次に、第2図にカツタの正面図、第3図にカツ
タの第2図のA−A線に沿う側面断面図にて示さ
れる如く、刃物材の一例の工具鋼にて一体に形成
された円板状体31の一方の主面と外周面32と
の境界に刃4がろう付けにより固着されている。
そして、この刃4から一定の幅寸法を残して上記
主面に他部より凹んだ逃面33を設けて突出した
切れ刃部41…が形成される。上記刃4は、円板
状体の周縁に沿う如くリング状にて、円板状体の
半径方向の切欠部5…を有し複数分割(図は4分
割)になる。上記切欠部5…の間隔tは、被加工
体の板厚が薄い場合に特な重要な大きさであり、
必らず被加工体の板厚よりも小とする。こうする
ことにより、切欠部5…への被加工体の嵌入によ
る加工障害(例えば、被加工体の破損など)の発
生を防止できる。また、上記切れ刃部41…の切
れ刃面42…は、平面をなす。さらに、円板状体
31の他方の主面中央部にこのカツタの取着部6
が設けられている。図示の取着部6は、主面中央
のボス部に上記逃面33に貫通する軸孔61が穿
設され、この軸孔61には、キーみぞ62および
ねじ孔63が設けられて、この円板状体31をカ
ツタ装置1(第1図)の支軸2に装着固定する如
くなる。 Next, as shown in FIG. 2 is a front view of the cutter, and FIG. 3 is a side sectional view of the cutter taken along line A-A in FIG. A blade 4 is fixed to the boundary between one main surface of the disc-shaped body 31 and the outer peripheral surface 32 by brazing.
Then, leaving a certain width dimension from this blade 4, a flank 33 recessed from other parts is provided on the main surface to form a protruding cutting edge part 41. The blade 4 is ring-shaped along the periphery of the disc-shaped body, and has notches 5 in the radial direction of the disc-shaped body, and is divided into a plurality of parts (four divisions in the figure). The interval t between the notches 5 is a particularly important size when the thickness of the workpiece is thin.
It must be smaller than the thickness of the workpiece. By doing so, it is possible to prevent processing failures (for example, damage to the workpiece) due to the workpiece fitting into the notches 5 . Further, the cutting edge surfaces 42 of the cutting edge portions 41 are flat. Furthermore, an attachment portion 6 of this cutter is provided at the center of the other main surface of the disc-shaped body 31.
is provided. In the illustrated attachment part 6, a shaft hole 61 penetrating the above-mentioned flank 33 is bored in the boss part at the center of the main surface, and this shaft hole 61 is provided with a key groove 62 and a screw hole 63. The disk-shaped body 31 is attached and fixed to the support shaft 2 of the cutter device 1 (FIG. 1).
しかして、上記実施例のカツタにおいて切れ刃
材に分割されたものを用いるので、ろう着中の熱
応力を切欠部による間隙にて吸収できる。さらに
複数の切れ刃材に分割されていることは、同時に
チツプブレーカとして機能し、切屑が分断される
ので、流れ形切屑による作業者の災害を防止でき
るとともに、切屑処理性が向上する。また、熱応
力の影響が少ないためろう着後の研削作業も短時
間にて達成できるなどの顕著な利点がある。 Since the cutter of the above embodiment is divided into cutting edge materials, thermal stress during brazing can be absorbed by the gap formed by the notch. Furthermore, the fact that it is divided into a plurality of cutting blades simultaneously functions as a chip breaker and breaks up the chips, which prevents accidents to workers caused by flowing chips and improves chip disposal. Furthermore, since the influence of thermal stress is small, the grinding work after brazing can be accomplished in a short time, which is a significant advantage.
なお、上記実施例では特に切れ刃面42と外周
面32とが直交している刃4を例示したが、これ
を第4図(第4図以降は第3図における破線円B
にて包囲する部分の断面図)に示す如き鋭角αと
したもの、または第5図に示す如き鈍角βとして
もよく、さらに第6図に示す如く円板状体の外周
部32に分割された切れ刃部41を一例のろう着
にて固着してもよい。この場合、切れ刃部間の間
隔は前記主面側に固着する場合と同じに設けられ
る。さらに、切れ刃部の分割数は実施例に限定さ
れることなく、カツタ径、ろう接技術などにより
決定してよい。 In the above embodiment, the blade 4 in which the cutting edge surface 42 and the outer circumferential surface 32 are perpendicular to each other is illustrated, but this is shown in FIG.
It may be an acute angle α as shown in the cross-sectional view of the surrounding part) or an obtuse angle β as shown in FIG. The cutting edge portion 41 may be fixed by brazing, as an example. In this case, the spacing between the cutting edges is the same as in the case of fixing to the main surface side. Furthermore, the number of divisions of the cutting edge portion is not limited to the embodiments, and may be determined depending on the cutter diameter, brazing technique, etc.
第1図はこの考案のカツタが取着されるカツタ
装置の一部断面側面図、第2図は本考案の一実施
例のカツタの正面図、第3図は第2図のA−A線
に沿う側面断面図、第4図、第5図および第6図
はこの考案の他の実施例のカツタの一部の側面断
面図である。
5……切欠部、31……円板状体(本体)、4
1……切れ刃部。
Fig. 1 is a partially sectional side view of a cutter device to which the cutter of this invention is attached, Fig. 2 is a front view of the cutter of an embodiment of the invention, and Fig. 3 is taken along line A-A in Fig. 2. FIGS. 4, 5, and 6 are side sectional views of a portion of a cutter according to another embodiment of this invention. 5... Notch, 31... Disc-shaped body (main body), 4
1... Cutting edge part.
Claims (1)
切欠部を有してリング状にろう接され被加工体
の端面を切削加工する複数の切れ刃部とを具備
することを特徴とするカツタ。 (2) 切欠部の周縁部に沿つた長さは被加工体の厚
さよりも小なる長さに設定されていることを特
徴とする実用新案登録請求の範囲第1項記載の
カツタ。[Claims for Utility Model Registration] (1) A disc-shaped body and a plurality of notches along the periphery of the body, which are brazed in a ring shape and are used to cut the end face of a workpiece. A cutter characterized by comprising a blade part. (2) The cutter according to claim 1 of the utility model registration, characterized in that the length along the peripheral edge of the notch is set to be smaller than the thickness of the workpiece.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3561279U JPS6243685Y2 (en) | 1979-03-22 | 1979-03-22 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3561279U JPS6243685Y2 (en) | 1979-03-22 | 1979-03-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS55138066U JPS55138066U (en) | 1980-10-01 |
JPS6243685Y2 true JPS6243685Y2 (en) | 1987-11-14 |
Family
ID=28895213
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3561279U Expired JPS6243685Y2 (en) | 1979-03-22 | 1979-03-22 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6243685Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002210666A (en) * | 2001-01-15 | 2002-07-30 | Shibuya:Kk | Grinding wheel |
-
1979
- 1979-03-22 JP JP3561279U patent/JPS6243685Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS55138066U (en) | 1980-10-01 |
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