JPS6238137B2 - - Google Patents

Info

Publication number
JPS6238137B2
JPS6238137B2 JP21598982A JP21598982A JPS6238137B2 JP S6238137 B2 JPS6238137 B2 JP S6238137B2 JP 21598982 A JP21598982 A JP 21598982A JP 21598982 A JP21598982 A JP 21598982A JP S6238137 B2 JPS6238137 B2 JP S6238137B2
Authority
JP
Japan
Prior art keywords
mold
die
laminated
sheet
hot press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP21598982A
Other languages
Japanese (ja)
Other versions
JPS58151247A (en
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Achilles Corp
Original Assignee
Achilles Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Achilles Corp filed Critical Achilles Corp
Priority to JP57215989A priority Critical patent/JPS58151247A/en
Publication of JPS58151247A publication Critical patent/JPS58151247A/en
Publication of JPS6238137B2 publication Critical patent/JPS6238137B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Laminated Bodies (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は、可撓性発泡合成樹脂シートの表面に
表面材を積層し、裏面に裏面材を積層した積層シ
ートに凹凸模様を賦形する際に使用する加熱プレ
ス成形用型に関する。 近時車輛や家具の座席シートのクツシヨン材や
表皮材として、あるいは寝具のクツシヨン材や表
皮材として綿や可撓性発泡合成樹脂シートの表面
に表面材を積層し、裏面に裏面材を積層した積層
シートを肌ざわり、感触やあるいは意匠上の観点
から表面に凹凸模様を施したものが要求されてい
る。綿や可撓性合成樹脂発泡体などのクツシヨン
材を芯材として積層シートに前記凹凸模様を賦形
する方法として、従来キルテイング方法、高周波
ウエルダー方法、加熱プレス方法などが行われて
おり、積層シートの材質、特性やあるいは作業性
の面から適宜選択使用されている。 本発明はこれらの凹凸模様を有する積層シート
及び加熱プレス変形し得る可撓性発泡合成樹脂シ
ートを芯材とした積層シートを加熱プレス方法に
よつて賦形する従来の加熱プレス成形に際し使用
する加熱プレス成形用型の改良に関するものであ
る。 従来可撓性発泡合成樹脂シートを芯材とした積
層シートに加熱プレス方法によつて凹凸模様を賦
形する場合に、第2図に図示するように適宜凹凸
模様状に配置形成した薄板線状の押型4を有する
上型3と押型を有し、あるいは有しない下型6か
ら成る加熱プレス成形用型を使用し、この両型を
加熱プレス上盤体1及び加熱プレス下盤体2の間
に設置し、該上型3及び下型6の間に可撓性発泡
合成樹脂シート8を芯材とした積層シート13を
載置し、しかる後該積層シート13を上下の加熱
プレス成形用型によつて加熱プレスするものであ
つた。しかして第4図に示すような凹凸模様の賦
形されたシートが得られた。 本発明はこのような従来の凹凸模様の賦形方法
に使用する加熱プレス成形用型を改良することに
よつて、前記従来方法によつて得られる凹凸模様
よりも明瞭な、くつきりとした凹凸模様を現出さ
せた積層シートを得ることを目的とするものであ
る。 本発明の凹凸模様を有する積層シートの加熱プ
レス成形用型は、可撓性発泡合成樹脂シートの表
面に表面材を積層し、裏面に裏面材を積層した積
層シートを加熱プレス賦形するに際し、使用する
加熱プレス成形用型において、上型は熱伝導性の
大きい素材で形成され、かつ任意線模様状の押型
を有し、又下型は熱伝導性の大きい素材で形成さ
れるプレート板と、このプレート板上には同じく
熱伝導性の大きい素材からなり、上型の押型側面
と下型の押型先端との間隔が可撓性発泡合成樹脂
シートの厚さより狭く、上型の押型の線模様より
もやゝ小さい線模様形状の押型を立設してなる、
上型と下型とから構成されるものである。 積層シート13の芯材として使用される可撓性
発泡合成樹脂シート8としては、軟質若しくは半
硬質ポリウレタンフオーム、ポリ塩化ビニールフ
オーム、ポリエチレンフオーム、などがあるが、
特に連通気泡を有する軟質若しくは半硬質のポリ
ウレタンフオームを用いるのが好ましい。 表面材7としては、織布、編布、不織布、合成
樹脂レザーなどが使用できるが、通気性を有する
ものであることが好ましい。裏面材9としては、
前記表面材と同様のものが使用できるが、特に金
巾、不織布、寒冷紗などの比較的伸縮性の小さい
ものが好ましい。プレス賦形を行う条件として
は、加熱温度が150℃〜220℃、加圧圧力が1Kg/
cm2〜5Kg/cm2、プレス時間が0.5分〜5分であ
る。 本発明の加熱プレス成形用型は第1図に実施例
を示すように上型3及び下型6とから構成され上
型3及び下型6には任意模様状に押型4と押型1
0を形成させている。上型3は熱伝導性の大きい
素材から成るプレート4′及び押型4から形成さ
れ、上型3に形成した任意模様状の薄板線状の押
型4で囲まれた部分には断熱材12を充填配設し
てある。この断熱材12を配設すると、配設しな
い場合に比してより凹凸模様賦形効果が高まる
が、特に断熱材12を配設しなくても本発明の目
的とする賦形効果を損なうようなことはない。断
熱材12としては高耐熱性のものが適しており、
ガラスウール、石綿、ロツクウールなどが使用で
きる。下型6は熱伝導性の大きい素材で形成され
るプレート6′とこのプレート上には上型3の押
型4の線模様よりもやゝ小さく、上型3と下型6
を合せた際には上型の押型側面4″とほゞ接し得
るように線模様形状に形成した押型10を設け
る。この押型10は、熱伝導性の大きい素材であ
る。この下型6においては、押型10の側断面形
状を角度を付けて逆八字形に形成させているが、
上型3の押型側面4″に圧接し得るような押型形
状であれば特にこの実施例の押型の形状に限定さ
れるものではない。熱伝導性の大きい素材は、20
℃における熱伝導率が50Kcal/mh℃以上のもの
であり、たとえば銅、アルミニウム、黄銅、鉄な
どが使用できる。 上型3の押型側面4″と下型6の押型10の先
端10′との間隔は、成形する可撓性発泡合成樹
脂シート8の20%〜60%が好ましく、押型10の
高さは5mm〜20mmで良い。 この発明の加熱プレス成形用型を使用して、積
層シートを該型の間に載置し、加熱プレスするこ
とによつて該積層シートに凹凸模様を賦形する場
合該積層シート13は上型の押型4と下型6のプ
レート6′とで加熱プレスされると同時に積層シ
ートの裏面から上方へ押し上げられるように下型
の押型10と上型の押型4の内側面4′の間で加
熱プレスされるものであり、かくして一定時間加
熱プレスを継続したのち、積層シートを加熱プレ
ス成形用型から解放すると第3図に示すような断
面形状の凹凸模様が賦形された積層シートを得る
ことができる。 第2図に示すように、従来の加熱プレス成形用
型を使用して積層シート13を加熱プレスし凹凸
模様を賦形する場合、積層シート13は加熱プレ
ス成形用型の上型3及び下型6との両面から加熱
され、かつ上型の押型4と下型6の部分のみ加熱
圧縮固定されるものであるから、可撓性発泡合成
樹脂シート8′の復元力が低下するだけでなく、
表面材7′に圧迫されて充分に復元することがで
きないので、第4図に示すように浅い凹凸模様の
成形シートしか得られないものである。 本発明によつて得られる凹凸模様を賦形された
積層シートは第3図に示すような断面形状のもの
であり、上側からのプレス成形凹部14及び下側
からのプレス圧縮凹部5、5′が形成され、凹凸
模様が従来のものに比較して深く明瞭に現れるだ
けでなく、加熱圧縮模様賦形部分は、積層シート
の表裏両面からなされているから、この部分がよ
り硬くなり、従つて模様賦形力が強く形成された
凹凸模様がくずれにくく、形状保持性が良い。又
積層シートの裏面側にも凹溝部が形成されている
ので、この積層シートをクツシヨン体やクツシヨ
ンの表皮材として使用した場合、可撓性発泡合成
樹脂シートの素材自体の弾力性と、シートの構造
から生ずるクツシヨン効果が加わつて、きわめて
良好なクツシヨン性を有するものである。更に押
し部分の接着力が向上し、表裏面材と芯材とが剥
れにくくなるものである。 以下実施例について説明をする。 〔実施例 1〕 Γ用いた素材 可撓性発泡合成樹脂シート 厚さ 10mm、密度20Kg/m3の軟質ポリウレタン
フオームシート 表面材7 ナイロン織布 裏面材9 ナイロン不織布 上記素材を積層して積層シートとして使用し
た。 Γ使用した加熱プレス成形用型 第1図に示す構造の型を使用した。 上型3の押型4は鉄製 上型3の押型4の高さ55mm 断熱材12はグラスウールで厚さ40mmに充填 上型の押型4,4の間隔50mm 下型6は鉄製のプレート板6′とプレート板上
に鉄製で高さ7mmの押型10を逆八字状に配設
したもの 上記積層シートを上記型により180℃2分間加
熱プレス成形後、第3図に示す凹凸模様シートが
得られ、その凸部の高さh1=9.5mmであつた。 〔比較例 1〕 Γ実施例―1と同一の素材から成る積層シートを
使用した。 Γ使用した加熱プレス成形用型 第2図に示す構造の型を使用した。 上型3は実施例―1と同一のもので、断熱材は
充填していない。 下型6は鉄製の単板状のもの。 上記積層シートを上記型により実施例―1と同
一条件で加熱プレス成形後第4図に示す浅い凹凸
模様シートが得られ、その凸部の高さh2=4mmで
あつた。
The present invention relates to a hot press molding die used for forming an uneven pattern on a laminated sheet in which a front surface material is laminated on the front surface of a flexible foamed synthetic resin sheet and a back surface material is laminated on the back surface. Recently, a surface material has been laminated on the surface of a cotton or flexible foamed synthetic resin sheet, and a backing material has been laminated on the back side, as a cushion material or surface material for the seats of vehicles or furniture, or as a cushion material or surface material for bedding. There is a demand for a laminated sheet with an uneven pattern on its surface from the viewpoint of texture, touch, or design. Conventional methods for forming the uneven pattern on laminated sheets using cushioning materials such as cotton or flexible synthetic resin foam as core materials include quilting methods, high-frequency welding methods, and hot pressing methods. They are selected and used as appropriate in terms of their materials, characteristics, and workability. The present invention is directed to a heating method used in conventional hot press molding in which a laminated sheet having an uneven pattern and a laminated sheet having a core material of a flexible foamed synthetic resin sheet that can be deformed by hot press are shaped by a hot press method. This invention relates to improvements in press molding dies. Conventionally, when forming an uneven pattern on a laminated sheet using a flexible foamed synthetic resin sheet as a core material by a hot press method, a thin plate linear shape arranged in an appropriate uneven pattern as shown in Fig. 2 was used. A hot press mold consisting of an upper mold 3 having a pressing mold 4 and a lower mold 6 with or without a pressing mold is used, and these molds are placed between a hot press upper plate body 1 and a hot press lower plate body 2. A laminated sheet 13 with a flexible foamed synthetic resin sheet 8 as a core material is placed between the upper mold 3 and the lower mold 6, and then the laminated sheet 13 is placed between the upper and lower hot press molds. The material was heated and pressed using a heat press. A sheet having an uneven pattern as shown in FIG. 4 was thus obtained. The present invention improves the heat press molding mold used in the conventional method for forming an uneven pattern, thereby creating a tight uneven pattern that is clearer than the uneven pattern obtained by the conventional method. The purpose is to obtain a laminated sheet with a pattern. The mold for hot press molding of a laminated sheet having an uneven pattern of the present invention is used when hot press shaping a laminated sheet in which a surface material is laminated on the front surface of a flexible foamed synthetic resin sheet and a backing material is laminated on the back surface. In the mold for hot press molding used, the upper mold is made of a material with high thermal conductivity and has a pressing mold with an arbitrary line pattern, and the lower mold is a plate plate made of a material with high thermal conductivity. , on this plate, which is also made of a material with high thermal conductivity, the distance between the side surface of the upper die and the tip of the lower die is narrower than the thickness of the flexible foamed synthetic resin sheet, and the line of the press die of the upper die is It is made by standing up a stamp in the shape of a line pattern that is slightly smaller than the pattern.
It is composed of an upper mold and a lower mold. The flexible foamed synthetic resin sheet 8 used as the core material of the laminated sheet 13 includes soft or semi-rigid polyurethane foam, polyvinyl chloride foam, polyethylene foam, etc.
In particular, it is preferable to use a soft or semi-rigid polyurethane foam having open cells. As the surface material 7, woven fabric, knitted fabric, non-woven fabric, synthetic resin leather, etc. can be used, but it is preferable that it has air permeability. As the back material 9,
The same surface materials as the above-mentioned surface materials can be used, but materials with relatively low elasticity such as gold cloth, nonwoven fabric, and cheesecloth are particularly preferred. The conditions for press shaping are a heating temperature of 150°C to 220°C and a pressure of 1 kg/kg.
cm 2 to 5 Kg/cm 2 and press time 0.5 to 5 minutes. The hot press molding mold of the present invention is composed of an upper mold 3 and a lower mold 6, as shown in an embodiment in FIG.
0 is formed. The upper mold 3 is formed of a plate 4' made of a highly thermally conductive material and a mold 4, and a heat insulating material 12 is filled in the portion surrounded by the thin plate linear mold 4 formed on the upper mold 3 in an arbitrary pattern. It is arranged. When this heat insulating material 12 is provided, the effect of forming the uneven pattern is enhanced compared to the case where it is not provided, but even if the heat insulating material 12 is not provided, the effect of forming the pattern aimed at by the present invention may be impaired. Nothing happens. As the heat insulating material 12, a material with high heat resistance is suitable.
Glass wool, asbestos, rock wool, etc. can be used. The lower mold 6 has a plate 6' made of a material with high thermal conductivity, and on this plate there is a line pattern that is slightly smaller than the line pattern of the pressing mold 4 of the upper mold 3, and the upper mold 3 and the lower mold 6 are formed.
A press die 10 formed in a linear pattern is provided so that it can come into almost contact with the press die side surface 4'' of the upper die when the two are put together.This press die 10 is made of a material with high thermal conductivity.In this lower die 6, In this method, the side cross-sectional shape of the pressing mold 10 is formed at an angle to form an inverted eight figure shape.
The shape of the mold is not particularly limited to that of this embodiment as long as it can be pressed against the mold side surface 4'' of the upper mold 3.
The material has a thermal conductivity of 50 Kcal/mh°C or more at °C, for example, copper, aluminum, brass, iron, etc. can be used. The distance between the mold side surface 4'' of the upper mold 3 and the tip 10' of the mold 10 of the lower mold 6 is preferably 20% to 60% of the flexible foamed synthetic resin sheet 8 to be molded, and the height of the mold 10 is 5 mm. ~20 mm is sufficient. When using the hot press molding mold of the present invention to form an uneven pattern on the laminated sheet by placing the laminated sheet between the molds and hot pressing, the laminated sheet The sheet 13 is heated and pressed by the upper mold 4 and the plate 6' of the lower mold 6, and at the same time is pressed upward from the back surface of the laminated sheet by the lower mold 10 and the inner surface 4 of the upper mold 4. After continuing hot pressing for a certain period of time, when the laminated sheet was released from the hot press mold, an uneven pattern with a cross-sectional shape as shown in Figure 3 was formed. A laminated sheet can be obtained.As shown in FIG. 2, when the laminated sheet 13 is heated and pressed to form an uneven pattern using a conventional hot press molding die, the laminated sheet 13 is not suitable for hot press molding. Since heating is performed from both sides of the upper mold 3 and lower mold 6, and only the pressing mold 4 and lower mold 6 of the upper mold are heated and compressed, the flexible foamed synthetic resin sheet 8' cannot be restored. Not only does the power decrease;
Since it is not able to fully recover due to the pressure exerted by the surface material 7', only a molded sheet having a shallow uneven pattern as shown in FIG. 4 can be obtained. The laminated sheet formed with the uneven pattern obtained by the present invention has a cross-sectional shape as shown in FIG. is formed, and the uneven pattern appears deeper and more clearly than in conventional ones.Since the heat-compressed pattern is formed on both the front and back sides of the laminated sheet, this part becomes harder, and therefore The concavo-convex pattern formed with strong pattern-forming force is difficult to collapse and has good shape retention. In addition, since grooves are also formed on the back side of the laminated sheet, when this laminated sheet is used as a cushion body or a skin material for a cushion, the elasticity of the flexible foam synthetic resin sheet material itself and the sheet's In addition to the cushioning effect resulting from its structure, it has extremely good cushioning properties. Furthermore, the adhesive strength of the pressed portion is improved, making it difficult for the front and back materials and the core material to separate. Examples will be explained below. [Example 1] Flexible foamed synthetic resin sheet using the material Γ Soft polyurethane foam sheet with a thickness of 10 mm and a density of 20 kg/m 3 Surface material 7 Nylon woven backing material 9 Nylon non-woven fabric The above materials were laminated to form a laminated sheet. used. A hot press mold used was a mold having the structure shown in FIG. 1. The height of the mold 4 of the upper mold 3 is 55 mm.The insulation material 12 is filled with glass wool to a thickness of 40 mm.The interval between the molds 4 and 4 of the upper mold is 50 mm.The lower mold 6 is made of iron plate 6'. Pressing molds 10 made of iron and having a height of 7 mm are arranged in an inverted eight shape on a plate. After the above laminated sheet is heated and press-molded using the above mold at 180°C for 2 minutes, the uneven pattern sheet shown in Fig. 3 is obtained. The height of the convex portion h 1 was 9.5 mm. [Comparative Example 1] A laminated sheet made of the same material as in Γ Example-1 was used. A hot press mold using Γ A mold having the structure shown in FIG. 2 was used. The upper mold 3 is the same as in Example-1, and is not filled with a heat insulating material. The lower mold 6 is a single plate made of iron. After hot press molding the laminated sheet using the mold described above under the same conditions as in Example 1, a shallow patterned sheet shown in FIG. 4 was obtained, and the height of the convex portions h 2 =4 mm.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明加熱プレス成形用型の一実施例
の側面断面図、第2図は従来の型の側面断面図、
第3図は本発明によつて得られた凹凸模様成形シ
ートの断面図、第4図は従来のものによつて得ら
れた凹凸模様成形シートの断面図である。 1……プレス上盤体、2……プレス下盤体、3
……上型、4……上型の押型、6……下型、10
……下型の押型、12……断熱材。
FIG. 1 is a side sectional view of an embodiment of the hot press molding mold of the present invention, FIG. 2 is a side sectional view of a conventional mold,
FIG. 3 is a sectional view of an uneven pattern formed sheet obtained by the present invention, and FIG. 4 is a sectional view of an uneven pattern formed sheet obtained by a conventional method. 1...Press upper plate body, 2...Press lower plate body, 3
... Upper die, 4... Upper die pressing die, 6... Lower die, 10
...Press die for lower die, 12...Insulating material.

Claims (1)

【特許請求の範囲】[Claims] 1 可撓性発泡合成樹脂シートの表面に表面材を
積層し、裏面に裏面材を積層した積層シートを加
熱プレス賦形するに際し、使用する加熱プレス成
形用型において、上型は熱伝導性の大きい素材で
形成され、かつ任意線模様状の押型を有し、又下
型は熱伝導性の大きい素材で形成されるプレート
板と、このプレート板上には同じく熱伝導性の大
きい素材からなり、上型の押型側面と下型の押型
先端との間隔が可撓性発泡合成樹脂シートの厚さ
より狭く、上型の押型の線模様よりもやゝ小さい
線模様形状の押型を立設してなる、上型と下型と
からなる加熱プレス成形用型。
1. When hot press forming a laminated sheet in which a front surface material is laminated on the front surface of a flexible foamed synthetic resin sheet and a backing material is laminated on the back surface, the upper mold is a thermally conductive mold. It is made of a large material and has an arbitrary line pattern stamping die, and the lower die is made of a plate made of a material with high thermal conductivity, and the plate is made of a material with high thermal conductivity as well. , the distance between the side surface of the upper die and the tip of the lower die is narrower than the thickness of the flexible foamed synthetic resin sheet, and a line pattern-shaped die is erected that is slightly smaller than the line pattern of the upper die. A mold for hot press molding consisting of an upper mold and a lower mold.
JP57215989A 1982-12-08 1982-12-08 Die for molding heating press of laminated sheet with uneven pattern Granted JPS58151247A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57215989A JPS58151247A (en) 1982-12-08 1982-12-08 Die for molding heating press of laminated sheet with uneven pattern

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57215989A JPS58151247A (en) 1982-12-08 1982-12-08 Die for molding heating press of laminated sheet with uneven pattern

Publications (2)

Publication Number Publication Date
JPS58151247A JPS58151247A (en) 1983-09-08
JPS6238137B2 true JPS6238137B2 (en) 1987-08-17

Family

ID=16681560

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57215989A Granted JPS58151247A (en) 1982-12-08 1982-12-08 Die for molding heating press of laminated sheet with uneven pattern

Country Status (1)

Country Link
JP (1) JPS58151247A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4934753A (en) * 1972-07-31 1974-03-30

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4934753A (en) * 1972-07-31 1974-03-30

Also Published As

Publication number Publication date
JPS58151247A (en) 1983-09-08

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