JPS6236726Y2 - - Google Patents
Info
- Publication number
- JPS6236726Y2 JPS6236726Y2 JP7737380U JP7737380U JPS6236726Y2 JP S6236726 Y2 JPS6236726 Y2 JP S6236726Y2 JP 7737380 U JP7737380 U JP 7737380U JP 7737380 U JP7737380 U JP 7737380U JP S6236726 Y2 JPS6236726 Y2 JP S6236726Y2
- Authority
- JP
- Japan
- Prior art keywords
- recess
- hollow body
- curvature
- sprue
- diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920000728 polyester Polymers 0.000 claims description 13
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 4
- 238000000071 blow moulding Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Containers Having Bodies Formed In One Piece (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
本考案は延伸吹込ポリエステル中空体に関し、
さらに詳しくは落下衝撃や輸送中の震動等に対す
る底部の破壊抵抗が大きい延伸吹込ポリエステル
中空体に関する。
延伸吹込ポリエステル中空体は、その透明性、
光沢、強度、耐衝撃性およびガスバリヤー性等の
諸性質が優れている点を着目され、最近食品用容
器等への実用が伸びている。このような延伸吹込
中空体の素材として射出成形有底パリソンが使用
される場合が多い。しかしこの種の有底パリソン
は、通常スプルと呼ばれる射出成形時のゲート
(gate)部が底部中央外面に突出している。この
スプルは、ポリエステル樹脂の種類によつては、
(例えばポリエチレンテレフタレートの場合など
に、)射出成形のさいに白化することがある。こ
の白化したスプルをつけたまま、延伸先端と金型
底面の間でスプルを押し潰しながら延伸吹込成形
を行なうと、中空体の底部中央附近に白雲状の濁
つた部分が拡がる。この白濁した部分は通常結晶
化のための脆化しているので衝撃や振動によつて
破れ易い。
このような欠陥を防止するため、例えば特開昭
52−109565号等において、延伸吹込成形前にパリ
ソン底部からスプルをカツター等により切断、除
去する方法が提案されているが、この場合でも延
伸吹込成形中空体の底部中央附近は殆んど延伸さ
れていないため、他の延伸部分に比べて強度が低
い。従つて底部が第1図の1(実線)で示される
形状の場合、通常はその中央附近2は他物に当る
ことはないのであるが、内容物が充填された状態
で落下衝撃力が加わつた場合等に底部は1′(点
線)のように下方に膨出して、その中央附近2′
は床面と衝突して亀裂等を生じ易いという問題が
ある。落下のさいに中央附近2′が床面と接触し
ない程度に、底部の肉厚を十分に厚くしたり、あ
るいは底部の凹み高さを十分に大きくすれば、上
記問題は防げるが、これらは材料の使用量を増や
したり、内容積を減少させるという問題を招く。
本考案は以上に述べた従来の延伸吹込成形ポリ
エステル中空体の問題点に鑑みなされたものであ
つて、本考案の目的は落下衝撃や輸送中の震動等
により、底部が下方に膨出しても、亀裂の起り難
い延伸吹込ポリエステル中空体を提供することに
ある。
上記目的を達成するため、本考案は底部にスプ
ルを有する射出成形パリソンを素材として、延伸
吹込によつて形成されたポリエステル中空体にお
いて、上記中空体の底部は接地面を有する周縁
部、該周縁部に連接して、該接地面に対して10〜
25度の勾配をなして、斜上内方に延びるほぼ平坦
なパネル部よりなる第1の凹部、および該パネル
部に連接して上記底部の中央に形成された、底面
がほぼ平坦である第2の凹部を有し、該第2の凹
部の直径は上記スプルの起端部の直径よりも大き
く、かつ該第1の凹部と該第2の凹部は、外表面
の曲率半径が2〜15mmである曲率部を介して連接
していることを特徴とする延伸吹込ポリエステル
中空体を提供するものである。
以下実施例である図面を参照しながら本考案に
ついて説明する。
第2図、第3図において4は延伸吹込ポリエス
テル中空体(断面は円形、楕円形等の任意の形状
をとりうる)であつて、その底部5は接地面6a
を有し、かつ胴壁部7と連接する周縁部6、周縁
部6の内側と連接して斜上方に延びるほぼ平坦な
(第2図の場合内側に凸の稍曲面状になつてい
る。このような形状も本明細書においてはほぼ平
坦と呼ぶことにする)パネル部9よりなる主凹部
8、およびパネル部9に連接して、底部5の中央
に形成された中央凹部10を有している。パネル
部9と中央凹部10の底部11はパネル部9より
も大きな勾配(例えば中空体の軸線に対し約30
度)を有する立上り部12によつて接続してい
る。
パネル部9の勾配(図の水平面すなわち接地面
に対し)は、比較的小さく、すなわち10〜25度で
あることが好ましい。10度より小さいと落下衝撃
等のさいに底部中央を保護するに十分な凹部深さ
が得られず、一方25度より大きくしても、上記保
護の効果は特に上昇せず、むしろ内容積の減少を
招くからである。パネル部9と立上り部12は曲
率部13を介して連接している。曲率部13の曲
率半径(外表面の)は約2〜15mmであることが好
ましい。
落下衝撃等の場合に、底部が外方に反転したと
き、パネル部9と曲率部13の境界附近が床面等
に最初に接触するのであるが、そのさいの衝撃を
緩和し、底部中央の弱所の亀裂を防止することが
重要である。該曲率半径が約2mmより小さいと上
記緩和の効果が十分でなく、一方約15mmより大き
いと、落下衝撃等のさいに中央凹部の底部11が
下方に膨出して、破れ易くなるからである。なお
底部11の外表面はほぼ平坦であるが、延伸吹込
成形前にパリソン底部からスプルを切断した痕跡
が残つている。底部11の外表面、すなわち底面
がほぼ平坦でない場合、例えば底面が球面状に下
に凸になつている場合は、落下衝撃等が加わた場
合に底面が床面等に当り易く、そのため破損し易
いという欠点を有する。また例えば底部がドーム
状に上に、すなわち内方に凸になつている場合
は、前記のように底部中央の白濁して結晶化し
た、もともと脆い部分が比較的大きな加工を受け
ているので、さらに脆化して、衝撃や振動等によ
つて破れ、又は亀裂を生じ易いという欠点を生ず
る。
底部11と立上り部12も曲率部13とほぼ等
しい曲率半径を有する曲率部14を介して連接し
ているのであるが、底部11の外面側の直径は、
切断されたスプルの最大直径(通常はパリソン底
部との界面の直径)よりも大きいことが望まし
い。該直径は通常約3〜5mmであるが、この範囲
内の底部中央附近は殆んど延伸されず、また白化
の影響が残つている部分もあるので、強度が低い
からである。また底部11の上記直径が約20mmよ
り大きくなることも好ましくない。約20mmを越え
ると、落下衝撃等のさいに底部11が下方に膨出
して、床面等に衝突し易くなるからである。接地
面6aからの主凹部8および中央凹部10の深さ
は、底部の直径、肉厚、強度、容器内容積等にも
よるが、落下衝撃等が加わつたさいに底部中央部
が床面等に接触しない範囲内でできるだけ浅くな
るように、通常は約3〜10mmの範囲に定められ
る。
本考案の延伸吹込ポリエステル中空体は、底部
が主凹部と中央凹部の2段の凹部によつて形成さ
れており、かつ中央凹部の底面がほぼ平坦である
ので、内容物を充填密封した状態で落下衝撃や繰
返し振動が加わつて底部が下方に膨出した場合で
も、中央凹部の外周縁の比較的強度の高い、所定
範囲内の外表面曲率半径を有する曲率部が床面等
に最初に衝突ないし接触するため、強度の最も弱
い中央凹部の中心附近が床面等に当ることがな
い。従つて亀裂等による内容物の漏洩等を防止で
きるという効果を有する。
また主凹部を形成するパネル部は、接地面に対
して10〜25度の勾配をなして、斜上内方に延びて
いるので、比較的大きな内容積を確保でき、しか
も落下衝撃等が加わつたさいに、底部中央を保護
するに十分な凹部深さが得られるという利点を有
する。
しかもパネル部はほぼ平坦であるので、アーチ
効果によつて、落下衝撃が加わつた場合でも外方
に反転し難いというメリツトを有する。
以下具体例について説明する。
具体例
断面円形で、第2図の型式の底部と下記の諸元
を有する延伸吹込ポリエチレンテレフタレート容
器を作製した。なおパリソンのスプルは予めその
基部において切断除去した。底部の周縁部(接地
面6a)の直径70mm、パネル部9の直径60mm、中
央凹部(円形)の直径15mm、曲率部13の曲率半
径4mm、底部の平均肉厚1.5mm、胴部の平均肉厚
0.4mm、パネル部9の勾配18度、パネル部9の最
大深さ4mm、接地面からの中央凹部の深さ6mm、
容器内容積1000c.c.。
なお比較のため中央凹部を設けない点を除い
て、他は前記同様の容器、および曲率部13の外
表面曲率半径を1mmおよび17mmとした点以外は前
記と同様の容器を作製した。
次にこれらの容器各10個につき水道水を充填密
封し、120cmの高さから底部を下にして垂直落下
を10回まで繰返し、その間の破損個数を調べた。
結果を第1表に示す。
The present invention relates to a stretched blown polyester hollow body.
More specifically, the present invention relates to a stretched and blown polyester hollow body whose bottom part has high fracture resistance against drop impacts, vibrations during transportation, and the like. Stretch-blown polyester hollow bodies are characterized by their transparency,
It has attracted attention for its excellent properties such as gloss, strength, impact resistance, and gas barrier properties, and has recently been increasingly used in food containers. Injection molded bottomed parisons are often used as the raw material for such stretch-blown hollow bodies. However, in this type of bottomed parison, a gate portion during injection molding, usually called a sprue, protrudes from the center outer surface of the bottom. Depending on the type of polyester resin, this sprue may
Whitening may occur during injection molding (for example, in the case of polyethylene terephthalate). If stretch blow molding is performed with this whitened sprue attached while crushing the sprue between the stretching tip and the bottom of the mold, a white cloud-like cloudy part will spread around the center of the bottom of the hollow body. This cloudy part is usually brittle due to crystallization and is easily torn by impact or vibration. In order to prevent such defects, for example,
No. 52-109565, etc., proposes a method of cutting and removing the sprue from the bottom of the parison with a cutter or the like before stretch-blow molding, but even in this case, most of the area near the center of the bottom of the stretch-blow molded hollow body is not stretched. Because it is not stretched, its strength is lower than other stretched parts. Therefore, if the bottom part has the shape shown by 1 (solid line) in Figure 1, normally the part 2 near the center will not hit other objects, but if the bottom part is filled with contents and a falling impact force is applied. When the bottom part bulges downward as indicated by 1' (dotted line), the bottom bulges out at 2' near the center.
There is a problem in that they are likely to collide with the floor surface and cause cracks, etc. The above problem can be prevented by making the bottom wall thick enough or by making the recess height at the bottom sufficiently large so that the center area 2' does not come into contact with the floor during a fall. This leads to problems such as increasing the amount of water used and decreasing the internal volume. The present invention was devised in view of the problems of the conventional stretch-blown polyester hollow bodies mentioned above. The object of the present invention is to provide a stretch-blown polyester hollow body that is less prone to cracking. In order to achieve the above object, the present invention provides a polyester hollow body formed by stretch blowing using an injection molded parison having a sprue at the bottom, the bottom of the hollow body being a peripheral edge having a ground plane, the peripheral edge connected to the ground surface, 10~
a first recess formed of a substantially flat panel section that extends diagonally upward and inward with a 25 degree slope; 2 recesses, the diameter of the second recess is larger than the diameter of the starting end of the sprue, and the first recess and the second recess have an outer surface with a radius of curvature of 2 to 15 mm. The object of the present invention is to provide a stretched-blown polyester hollow body, which is characterized in that the polyester hollow bodies are connected through a curvature portion. The present invention will be described below with reference to the drawings which are examples. In FIGS. 2 and 3, reference numeral 4 denotes a stretched blown polyester hollow body (the cross section can take any shape such as circular or elliptical), and its bottom 5 is a ground plane 6a.
It has a peripheral edge 6 that is connected to the body wall 7, and a substantially flat surface that connects with the inside of the peripheral edge 6 and extends obliquely upward (in the case of FIG. 2, it has a slightly curved surface that is convex inward). (This shape will also be referred to as substantially flat in this specification) It has a main recess 8 formed by the panel part 9, and a central recess 10 formed in the center of the bottom part 5 in connection with the panel part 9. ing. The panel part 9 and the bottom part 11 of the central recess 10 have a slope larger than that of the panel part 9 (for example, about 30 degrees with respect to the axis of the hollow body).
They are connected by a rising portion 12 having a certain angle. The slope of the panel section 9 (relative to the horizontal plane of the figure, i.e. the ground plane) is preferably relatively small, i.e. between 10 and 25 degrees. If it is smaller than 10 degrees, the depth of the recess will not be sufficient to protect the center of the bottom in the event of a fall impact, etc. If it is larger than 25 degrees, the above-mentioned protection effect will not particularly increase, but rather the inner volume will be reduced. This is because it will lead to a decrease. The panel portion 9 and the rising portion 12 are connected via a curvature portion 13. Preferably, the radius of curvature (of the outer surface) of the curved portion 13 is approximately 2 to 15 mm. In the case of a fall impact, etc., when the bottom part is turned outward, the area near the boundary between the panel part 9 and the curved part 13 first comes into contact with the floor surface, etc. It is important to prevent cracks at weak points. If the radius of curvature is smaller than about 2 mm, the above-mentioned relaxation effect will not be sufficient, while if it is larger than about 15 mm, the bottom part 11 of the central recess will bulge downward and be easily torn when subjected to a fall impact. Although the outer surface of the bottom portion 11 is substantially flat, traces of cutting the sprue from the bottom of the parison before stretch blow molding remain. If the outer surface of the bottom portion 11, that is, the bottom surface, is not substantially flat, for example, if the bottom surface is convex downward in a spherical shape, the bottom surface is likely to hit the floor surface etc. when a fall impact is applied, and this may cause damage. It has the disadvantage of being easy to use. For example, if the bottom has a dome-like shape, that is, it is convex inward, the cloudy, crystallized, originally brittle part at the center of the bottom has been subjected to relatively large processing, as mentioned above. Furthermore, it becomes brittle and has the disadvantage of being easily torn or cracked by impact, vibration, etc. The bottom portion 11 and the rising portion 12 are also connected via a curvature portion 14 having a radius of curvature approximately equal to that of the curvature portion 13, but the diameter of the outer surface side of the bottom portion 11 is
It is desirable that it be larger than the maximum diameter of the cut sprue (usually the diameter of the interface with the bottom of the parison). The diameter is usually about 3 to 5 mm, but the area near the center of the bottom within this range is hardly stretched, and there are also areas where the influence of whitening remains, resulting in low strength. It is also undesirable for the diameter of the bottom portion 11 to be larger than about 20 mm. This is because if the length exceeds about 20 mm, the bottom portion 11 will bulge downward in the event of a fall impact, etc., making it more likely to collide with the floor or the like. The depth of the main recess 8 and the central recess 10 from the ground surface 6a depends on the diameter, wall thickness, strength, internal volume of the container, etc. of the bottom, but when a drop impact is applied, the center of the bottom will be close to the floor surface etc. The depth is usually set in the range of about 3 to 10 mm, so that it is as shallow as possible without touching the surface. The drawn and blown polyester hollow body of the present invention has a bottom formed by two recesses, a main recess and a central recess, and the bottom of the central recess is almost flat, so that it can be filled with contents and sealed. Even if the bottom bulges downward due to a drop impact or repeated vibrations, the relatively strong outer periphery of the central recess, which has an outer surface curvature radius within a predetermined range, will collide with the floor first. or contact, so that the vicinity of the center of the central concave portion, where the strength is the weakest, does not come into contact with the floor surface or the like. Therefore, it has the effect of preventing leakage of contents due to cracks, etc. In addition, the panel forming the main recess forms an inclination of 10 to 25 degrees with respect to the ground plane and extends diagonally upward and inward, making it possible to secure a relatively large internal volume while also being able to withstand the impact of falling. This has the advantage that the recess depth is sufficient to protect the center of the bottom. Furthermore, since the panel portion is substantially flat, it has the advantage that it is difficult to flip outward due to the arch effect even when a fall impact is applied. A specific example will be explained below. Specific Example A stretch-blown polyethylene terephthalate container having a circular cross section, a bottom of the type shown in FIG. 2, and the following specifications was prepared. Note that the sprue of the parison was previously cut and removed at its base. The diameter of the bottom peripheral part (ground plane 6a) is 70 mm, the diameter of the panel part 9 is 60 mm, the diameter of the central concave part (circle) is 15 mm, the radius of curvature of the curved part 13 is 4 mm, the average thickness of the bottom part is 1.5 mm, the average thickness of the body part is thickness
0.4mm, the slope of the panel part 9 is 18 degrees, the maximum depth of the panel part 9 is 4mm, the depth of the central recess from the ground plane is 6mm,
Container internal volume 1000c.c. For comparison, a container similar to the above except that the central concave portion was not provided, and a container similar to the above except that the radius of curvature of the outer surface of the curvature portion 13 was set to 1 mm and 17 mm were prepared. Next, each of these 10 containers was filled with tap water and sealed, vertically dropped from a height of 120 cm with the bottom facing down up to 10 times, and the number of damaged containers was determined.
The results are shown in Table 1.
【表】
以上のように中央凹部を設けない場合は、落下
繰返し数5回までに全数破損したが、中央凹部を
設けた本考案の容器は落下繰返し数が10回でも約
半数(6個)は破損しなかつた。また、曲率部1
3の曲率半径が1mmおよび17mmの場合は、それぞ
れ破損しない容器の数は3個および2個であつ
た。[Table] As shown above, when the center recess is not provided, all containers are damaged by 5 drops, but for the containers of this invention with a center recess, about half (6) are broken even after 10 drops. was not damaged. In addition, the curvature part 1
When the radius of curvature of No. 3 was 1 mm and 17 mm, the number of undamaged containers was 3 and 2, respectively.
第1図は従来の中空体の底部近傍の縦断面図、
第2図は本考案の中空体の実施例の一部断面正面
図、第3図は第2図の中空体の底面図である。
4……延伸吹込ポリエステル中空体、5……底
部、6……周縁部、6a……接地面、8……主凹
部(第1の凹部)、9……パネル部、10……中
央凹部(第2の凹部)。
Figure 1 is a vertical cross-sectional view near the bottom of a conventional hollow body;
FIG. 2 is a partially sectional front view of an embodiment of the hollow body of the present invention, and FIG. 3 is a bottom view of the hollow body of FIG. 4... Stretched blown polyester hollow body, 5... Bottom, 6... Periphery, 6a... Ground plane, 8... Main recess (first recess), 9... Panel part, 10... Center recess ( second recess).
Claims (1)
として、延伸吹込によつて形成されたポリエステ
ル中空体において、上記中空体の底部は接地面を
有する周縁部、該周縁部に連接して、該接地面に
対して10〜25度の勾配をなして、斜上内方に延び
るほぼ平坦なパネル部よりなる第1の凹部、およ
び該パネル部に連接して上記底部の中央に形成さ
れ、底面がほぼ平坦である第2の凹部を有し、該
第2の凹部の直径は上記スプルの起端部の直径よ
りも大きく、かつ第1の凹部と該第2の凹部は、
外表面の曲率半径が2〜15mmである曲率部を介し
て連接していることを特徴とする延伸吹込ポリエ
ステル中空体。 In a polyester hollow body formed by stretch blowing using an injection molded parison having a sprue at the bottom, the bottom of the hollow body has a peripheral edge having a ground plane, and a peripheral edge that is connected to the circumferential edge and is connected to the ground plane. a first recess formed of a substantially flat panel section that extends obliquely upward and inward with an inclination of 10 to 25 degrees; , the diameter of the second recess is larger than the diameter of the starting end of the sprue, and the first recess and the second recess are
A stretched blown polyester hollow body, characterized in that the outer surfaces are connected via a curvature portion having a radius of curvature of 2 to 15 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7737380U JPS6236726Y2 (en) | 1980-06-05 | 1980-06-05 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7737380U JPS6236726Y2 (en) | 1980-06-05 | 1980-06-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS579514U JPS579514U (en) | 1982-01-19 |
JPS6236726Y2 true JPS6236726Y2 (en) | 1987-09-18 |
Family
ID=29439944
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7737380U Expired JPS6236726Y2 (en) | 1980-06-05 | 1980-06-05 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6236726Y2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7150372B2 (en) * | 2003-05-23 | 2006-12-19 | Amcor Limited | Container base structure responsive to vacuum related forces |
JP2005104500A (en) * | 2003-09-29 | 2005-04-21 | Yoshino Kogyosho Co Ltd | Bottle made of synthetic resin |
JP2013209118A (en) * | 2012-03-30 | 2013-10-10 | Yoshino Kogyosho Co Ltd | Bottle |
JP2016135692A (en) * | 2016-05-06 | 2016-07-28 | 株式会社吉野工業所 | Bottle production method |
-
1980
- 1980-06-05 JP JP7737380U patent/JPS6236726Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS579514U (en) | 1982-01-19 |
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