JPS6235600Y2 - - Google Patents

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Publication number
JPS6235600Y2
JPS6235600Y2 JP1981007253U JP725381U JPS6235600Y2 JP S6235600 Y2 JPS6235600 Y2 JP S6235600Y2 JP 1981007253 U JP1981007253 U JP 1981007253U JP 725381 U JP725381 U JP 725381U JP S6235600 Y2 JPS6235600 Y2 JP S6235600Y2
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JP
Japan
Prior art keywords
cylinder
piston
filtration
filtration surface
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1981007253U
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Japanese (ja)
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JPS5749393U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to JP1981007253U priority Critical patent/JPS6235600Y2/ja
Publication of JPS5749393U publication Critical patent/JPS5749393U/ja
Application granted granted Critical
Publication of JPS6235600Y2 publication Critical patent/JPS6235600Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 この考案は、生あんの絞り脱水作業を自動的に
行う場合などに用いる横型の脱液用圧搾機に関す
るものである。
[Detailed description of the invention] This invention relates to a horizontal type deliquing press used for automatically squeezing and dehydrating raw bean paste.

従来、前記のような脱液圧搾機は、左、右にピ
ストンを設け、これらをそれぞれ水平に往復動さ
せるものであつたため、大きな設置面積を必要と
し、またあん汁などの被脱液材料の濾過面積が小
さいために脱液に長時間を要するという問題があ
つた。
Conventionally, the above-mentioned deliquifying presses were equipped with pistons on the left and right sides, which moved horizontally in reciprocating motion, requiring a large installation area and making it difficult to remove liquid from the material to be deliquified, such as red bean soup. There was a problem in that it took a long time to remove liquid because the filtration area was small.

この考案は、片側にのみ横移動するシリンダと
ピストンとを設けることにより、小型で設置面積
が小さくてすむと共に、両側に濾過面を設けて濾
過面積を大きくし、短時間で加圧、脱液ができる
ようにすると共に、前記濾過面の改良により目詰
りを生じることがなく十分な脱液ができ、また洗
浄による清掃が容易で水切れがよく衛生的な脱液
用圧搾機を提供することを目的とするものであ
る。
By installing a cylinder and a piston that move laterally only on one side, this design is compact and requires a small installation area, and by providing filtration surfaces on both sides to increase the filtration area, pressurization and deliquification can be carried out in a short time. It is an object of the present invention to provide a hygienic deliquing press that is capable of deliquing, is capable of sufficiently deliquing without causing clogging by improving the filtration surface, is easy to clean by washing, drains well, and is sanitary. This is the purpose.

以下、この考案の一実施例につき図面を参照し
て説明する。
An embodiment of this invention will be described below with reference to the drawings.

第1図乃至第3図において、1は機枠で、この
機枠1の一側上部には軸方向が水平な固定筒体2
が設置され、この固定筒体2の底板2aと反対側
の先端面には一方の濾過面3が垂直に設けられて
いる。前記機枠1の一側下部にはポンプ4が設置
され、このポンプ4の吐出側にはあん汁のような
被脱液材料の供給管5が接続され、供給管5は前
記濾過面3の中心部に設けた逆止弁6を介して濾
過面3に開口している。なお、前記逆止弁6は円
錐台形の弁体6aと、これが嵌合するハウジング
6bとを備え、ポンプ4側方向からの被脱液材料
の通過を許すが、これと逆方向には圧搾圧力に耐
え得るように構成されている。前記固定筒体2と
対向して油圧シリンダユニツト7が機枠1の他側
部に設置され、固定筒体2と油圧シリンダユニツ
ト7間の前、後両側方にはこれらに固定した案内
ロツド8が架設されている。前記油圧シリンダユ
ニツト7には一方の油圧シリンダ機構9で左、右
方向に進退されるシリンダ10が設けられ、この
シリンダ10は前記固定筒体2の外周面に隙間な
く嵌合される内径に構成されている。前記シリン
ダ10にはピストン11が摺動自在に嵌合され、
このピストン11の先端面には前記濾過面3と対
向する他方の濾過面12が設けられ、ピストン1
1は油圧シリンダユニツト7の他方の油圧シリン
ダ機構13で、シリンダ10とは独立して進退す
るようになつている。前記シリンダ10およびピ
ストン11は固定筒体2と同心に水平移動するよ
うにされ、シリンダ10は案内ロツド8に摺動自
在に支持されている。固定筒体2の下部には一方
の濾液排出管14の上端が開口され、シリンダ1
0の下方に位置する濾液受皿15が機枠1に固定
され、前記濾液受皿15の底に他方の濾液排出管
16が開口され、この濾液排出管16は一方の濾
液排出管14と連通している。前記シリンダ10
および固定筒体2の対向端部の下部には固形物シ
ユート17が設けられ、このシユート17は機枠
1前面に開口17aしている。なお、第1図、第
2図中18および19はシリンダ10およびピス
トン11に連結したスイツチ操作棒で、これらの
操作棒18,19は自動制御用のリミツトスイツ
チ20,21,22を操作するドツグ23,24
を備えている。また、前記濾過面3,12は、第
4図に示すようにステンレスなどの金属板25
に、多数のスリツト26を穿つたもので、これら
のスリツト26は幅wが0.02mm〜0.06mm程度、長
さlが2.5mm程度で、幅方向間隔w′が約0.85mm、
長さ方向間隔l′が約0.25mmにしてある。前記金属
板25は、第5図A,Bに示すように、内、外筒
27,28に金属製の裏板29と共に固定され、
これらによつて受圧板30が構成され、また裏板
29には、放射状に孔31が設けられている。
In FIGS. 1 to 3, 1 is a machine frame, and a fixed cylinder 2 whose axial direction is horizontal is located at the top of one side of this machine frame 1.
is installed, and one filtration surface 3 is vertically provided on the end surface of the fixed cylinder 2 opposite to the bottom plate 2a. A pump 4 is installed at the bottom of one side of the machine frame 1, and a supply pipe 5 for a material to be deliquified, such as an soup, is connected to the discharge side of the pump 4. It opens to the filtration surface 3 via a check valve 6 provided in the center. The check valve 6 includes a truncated conical valve body 6a and a housing 6b into which the valve body 6a fits, and allows the material to be drained to pass from the side of the pump 4, but in the opposite direction, there is no compression pressure. It is constructed to withstand. A hydraulic cylinder unit 7 is installed on the other side of the machine frame 1, facing the fixed cylinder 2, and guide rods 8 are fixed to the front and rear sides between the fixed cylinder 2 and the hydraulic cylinder unit 7. has been erected. The hydraulic cylinder unit 7 is provided with a cylinder 10 that is moved forward and backward in the left and right directions by one hydraulic cylinder mechanism 9, and this cylinder 10 has an inner diameter that fits into the outer circumferential surface of the fixed cylinder 2 without any gaps. has been done. A piston 11 is slidably fitted into the cylinder 10,
The other filtration surface 12 facing the filtration surface 3 is provided on the distal end surface of the piston 11.
Reference numeral 1 designates the other hydraulic cylinder mechanism 13 of the hydraulic cylinder unit 7, which moves forward and backward independently of the cylinder 10. The cylinder 10 and the piston 11 are adapted to move horizontally concentrically with the fixed cylinder 2, and the cylinder 10 is slidably supported by the guide rod 8. The upper end of one filtrate discharge pipe 14 is opened at the lower part of the fixed cylinder 2, and the cylinder 1
A filtrate tray 15 located below 0 is fixed to the machine frame 1, and the other filtrate discharge pipe 16 is opened at the bottom of the filtrate tray 15, and this filtrate discharge pipe 16 communicates with one of the filtrate discharge pipes 14. There is. The cylinder 10
A solids chute 17 is provided at the lower part of the opposite end of the fixed cylinder 2, and this chute 17 has an opening 17a in the front surface of the machine frame 1. Note that 18 and 19 in FIGS. 1 and 2 are switch operating rods connected to the cylinder 10 and the piston 11, and these operating rods 18 and 19 are the dogs 23 that operate limit switches 20, 21, and 22 for automatic control. ,24
It is equipped with Further, the filter surfaces 3 and 12 are made of a metal plate 25 made of stainless steel or the like, as shown in FIG.
The slits 26 have a width w of about 0.02 mm to 0.06 mm, a length l of about 2.5 mm, and a widthwise interval w' of about 0.85 mm.
The longitudinal spacing l' is approximately 0.25 mm. As shown in FIGS. 5A and 5B, the metal plate 25 is fixed to the inner and outer cylinders 27 and 28 together with a metal back plate 29,
These constitute a pressure receiving plate 30, and the back plate 29 is provided with holes 31 radially.

次に、以上のように構成された脱液用圧搾機の
動作について説明する。
Next, the operation of the liquid removing press configured as above will be explained.

小豆を煮たものを砕いて皮を除去し、さらに水
でさらして作つた固形物20%、水分80%程度のあ
ん汁を脱水する場合には、まず、第6図Aに示す
ように、シリンダ10が固定筒体2に嵌まつた前
進端に位置し、ピストン11が後退端に位置した
状態で、起動釦(図示せず)を押すと、自動運転
が開始され、ポンプ4が作動してタイマによる一
定設定時間だけ、供給管5から逆止弁6を介して
シリンダ10、ピストン11、濾過面3,12で
囲まれた内部にあん汁が供給される。第6図Bに
示すように、あん汁が充填され、ポンプ4が停止
すると、ピストン11用の油圧シリンダ機構13
が動作し、ピストン11が前進することにより、
第6図Cに示すようにあん汁の加圧脱水が行われ
るが、圧搾の途中で、第6図Dに示すように一た
んピストン11を僅かに後退させ、さらにその後
第6図Eに示すように最終的なあん汁の加圧脱水
が行なわれる。第6図Cおよび第6図Eに示す工
程で脱水された濾液は、一方の濾過面3、固定筒
体2内、一方の濾液排出管14、および他方の濾
過面12、シリンダ10内、濾液受皿15、他方
の濾液排出管16、一方の濾液排出管14の経路
で機枠1外に排出されて処理される。なお、前述
した2段式の脱水工程の脱水、戻し時間はタイマ
によつて設定される。前述した脱水工程が経過す
ると、第6図Fに示すように、油圧シリンダ機構
9が動作し、シリンダ10が後退し、これと同時
またはやや遅れてピストン11が後退を開始し、
濾過面3,12間に隙間ができると共に、シリン
ダ10と固定筒体2との間に隙間ができる。この
ため、第6図Gに示すように脱水された生あんが
重力によつて落下し、固定物シユート17を滑り
機枠1の前面に取出すことができる。シリンダ1
0およびピストン11が後退端まで後退すると、
シリンダ10は前進し、ピストン11が停止して
再び第6図Aの状態となり、1サイクルを完了
し、以下前述した動作を繰返す。なお、この場合
に、シリンダ10、ピストン11は、これらとス
イツチ操作棒18,19が連動することにより、
ドツグ23,24でリミツトスイツチ20,2
1,22を操作して所定位置で停止する。
When dehydrating the red bean paste, which is made by crushing boiled red beans, removing the skin, and then soaking them in water, which has a solid content of about 20% and water content of about 80%, first, as shown in Figure 6A. When the start button (not shown) is pressed with the cylinder 10 fitted into the fixed cylinder 2 at the forward end and the piston 11 at the backward end, automatic operation will start and the pump 4 will start operating. The bean paste is supplied from the supply pipe 5 through the check valve 6 to the interior surrounded by the cylinder 10, piston 11, and filtering surfaces 3 and 12 for a predetermined time set by a timer. As shown in FIG. 6B, when the bean soup is filled and the pump 4 is stopped, the hydraulic cylinder mechanism 13 for the piston 11
operates and the piston 11 moves forward,
Pressurized dehydration of the bean soup is performed as shown in FIG. 6C, but in the middle of squeezing, the piston 11 is briefly retracted as shown in FIG. 6D, and then further as shown in FIG. 6E. The final pressurized dehydration of the bean soup is carried out as follows. The filtrate dehydrated in the steps shown in FIG. 6C and FIG. The filtrate is discharged to the outside of the machine frame 1 through the path of the receiving tray 15, the other filtrate discharge pipe 16, and the one filtrate discharge pipe 14, and is processed. Note that the dehydration and return times in the two-stage dehydration process described above are set by a timer. After the above-described dewatering process has passed, as shown in FIG. 6F, the hydraulic cylinder mechanism 9 operates, the cylinder 10 moves back, and at the same time or a little later, the piston 11 starts moving back,
A gap is created between the filter surfaces 3 and 12, and a gap is created between the cylinder 10 and the fixed cylindrical body 2. Therefore, as shown in FIG. 6G, the dehydrated raw bean paste falls due to gravity, and the fixed object chute 17 can be taken out to the front of the sliding machine frame 1. cylinder 1
0 and the piston 11 retreat to the retreat end,
The cylinder 10 moves forward and the piston 11 stops, returning to the state shown in FIG. 6A, completing one cycle, and repeating the above-described operations. In addition, in this case, the cylinder 10 and the piston 11 are operated in conjunction with the switch operating rods 18 and 19.
Limit switch 20, 2 with dogs 23, 24
1 and 22 to stop at a predetermined position.

一般に、濾過面が目詰り状態になると、圧搾圧
力を高めても容易に脱水できないが、前述した実
施例のように、全圧搾時間の2/3程度を経過し、
濾過面に緻密な層が生じる時点で、ピストンを僅
かに後退させると内部が減圧され、この結果空気
が吸込まれて、濾過面から緻密な層が剥れたり、
崩れたりし、濾過面の目詰りが解除される。この
ため、その後に再びピストンを前進させて圧搾す
ると、濾過面のスリツトから空気と共に水分が効
率よく絞り出される。
Generally, when the filter surface becomes clogged, water cannot be easily dehydrated even if the compression pressure is increased, but as in the above-mentioned example, after about 2/3 of the total compression time has elapsed,
When a dense layer forms on the filtration surface, slightly retracting the piston will reduce the internal pressure, which will suck in air and cause the dense layer to peel off from the filtration surface.
It will collapse and the filter surface will be unclogged. Therefore, when the piston is moved forward again to compress the filter, water is efficiently squeezed out along with the air from the slits in the filter surface.

したがつて、前述した実施例のように、圧搾途
中で一たんピストンを後退させると、濾過面の目
詰りをなくし、脱水性が向上する。また、脱水性
がよくなるために、加圧力を小さくして、110
Kg/cm2程度必要としていたものが70Kg/cm2程度で
すみ、加圧時間も約8分間から約5分間に短縮す
ることができる。さらに、連続脱水を行う上で、
目詰りによる初期と後期の加工後の製品の含水率
の差を少くすることができる。しかも、従来の濾
布などを濾過面としたものに比べ、目詰りを生じ
ることがなく、容易に脱水することができる。そ
して、高温の被脱液材料の場合でも目が開くこと
なく、また洗浄による清掃が容易で水切れがよ
く、衛生的であるという利点も得られる。
Therefore, as in the above-mentioned embodiment, once the piston is retreated during compression, clogging of the filter surface is eliminated and dewatering performance is improved. In addition, in order to improve dehydration, the pressure can be reduced to 110
What used to be required is about 70 kg/cm 2 , and the pressurization time can be shortened from about 8 minutes to about 5 minutes. Furthermore, in performing continuous dehydration,
It is possible to reduce the difference in moisture content between the initial and late processed products due to clogging. Moreover, compared to conventional filters using filter cloth or the like as a filtration surface, clogging does not occur and water can be easily dehydrated. Further, even in the case of high-temperature materials to be deliquified, the eyes do not open, and there are also advantages in that cleaning by washing is easy, water drains well, and it is hygienic.

なお、この考案の脱液用圧搾機は、前述した生
あんの脱水だけではなく、被脱液材料の液体中に
含まれる固形物を圧搾により脱液分離する用途に
広く使用できるものである。
The deliquing press of this invention can be used not only for dehydrating raw bean paste as described above, but also for a wide range of applications in which solids contained in the liquid of the material to be deliquified are deliquified and separated by squeezing.

以上説明したように、この考案の脱液用圧搾機
は、横軸の固定筒体2の端面に一方の濾過面3を
設け、前記固定筒体2に嵌合可能に進退する横軸
のシリンダ10に、このシリンダ10の進退方向
に沿つて往復動するピストン11を嵌合させ、こ
のピストン11の先端面に前記濾過面3と対向す
る他方の濾過面12を設け、前記固定筒体2、シ
リンダ10および両濾過面3,12で囲まれる内
部に逆止弁6を介して被脱液材料の供給管5を開
口させたものであるから、シリンダ10およびピ
ストン11を進退させる油圧シリンダ機構9,1
3を片側に設けることができ、前述した従来のも
のに比べて小形で設置スペースを小さくすること
ができると共に、固定筒体2とピストン11の相
対向する端面に濾過面3,12をそれぞれ設けた
ので、濾過面積が広く、とくに前記両濾過面3,
12をステンレスのような金属板25に多数のス
リツト26を設けたものとしたことと相まつて、
短時間で加圧、脱液を効率よく行うことができ、
さらに金属板25にスリツト26を設けた濾過面
を用いたことにより、目詰りを生じることなくか
つ洗浄により衛生的にする点でもすぐれていると
いう効果がある。
As explained above, in the deliquing press of this invention, one filtration surface 3 is provided on the end face of the fixed cylinder 2 of the horizontal axis, and the cylinder of the horizontal axis moves forward and backward so as to be able to fit into the fixed cylinder 2. 10 is fitted with a piston 11 that reciprocates along the forward and backward direction of the cylinder 10, and the other filtration surface 12 facing the filtration surface 3 is provided on the distal end surface of the piston 11, and the fixed cylindrical body 2, Since the supply pipe 5 for the material to be deliquefied is opened through the check valve 6 into the interior surrounded by the cylinder 10 and both filter surfaces 3 and 12, the hydraulic cylinder mechanism 9 moves the cylinder 10 and the piston 11 back and forth. ,1
3 can be provided on one side, and it is smaller and requires less installation space than the conventional one described above, and the filter surfaces 3 and 12 are provided on the opposing end surfaces of the fixed cylinder 2 and the piston 11, respectively. Therefore, the filtration area is large, especially the two filtration surfaces 3,
12 is made of a metal plate 25 such as stainless steel with a large number of slits 26, and
Pressurization and deliquification can be performed efficiently in a short time.
Furthermore, by using a filtration surface in which slits 26 are provided in the metal plate 25, there is an advantage in that clogging does not occur and cleaning is made more sanitary.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの考案の一実施例を示す正面図、第
2図は同一部を断面した平面図、第3図は同側面
図、第4図は濾過面の一例を示す一部拡大正面
図、第5図Aは受圧板の一部の側断面図、第5図
Bは同裏板の一部の正面図、第6図A乃至Gは互
に異なつた状態の要部を示す動作説明用断面図で
ある。 2……固定筒体、3……濾過面、5……供給
管、6……逆止弁、9……油圧シリンダ機構、1
0……シリンダ、11……ピストン、12……濾
過面、13……油圧シリンダ機構、25……金属
板、26……スリツト。
Fig. 1 is a front view showing one embodiment of this invention, Fig. 2 is a partially sectional plan view of the same, Fig. 3 is a side view of the same, and Fig. 4 is a partially enlarged front view showing an example of the filter surface. , FIG. 5A is a side sectional view of a part of the pressure receiving plate, FIG. 5B is a front view of a part of the back plate, and FIGS. 6A to 6G are operation explanations showing main parts in different states. FIG. 2... Fixed cylinder body, 3... Filtration surface, 5... Supply pipe, 6... Check valve, 9... Hydraulic cylinder mechanism, 1
0...Cylinder, 11...Piston, 12...Filtering surface, 13...Hydraulic cylinder mechanism, 25...Metal plate, 26...Slit.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 横軸の固定筒体2の先端面に一方の濾過面3を
設け、前記固定筒体2に嵌合可能に油圧シリンダ
機構9によつて進退する横軸のシリンダ10に、
このシリンダ10の進退方向に沿つて油圧シリン
ダ機構13によつて前記シリンダ10とは独立し
て往復動するピストン11を嵌合させ、このピス
トン11の先端面に前記濾過面3と対向する他方
の濾過面12を設け、前記固定筒体2、シリンダ
10および両濾過面3,12で囲まれる内部に、
前記濾過面3側に設けた逆止弁6を介して被脱液
材料を供給する供給管5を開口させると共に、前
記両濾過面3,12を多数のスリツト26を有す
るステンレスのような金属板25で構成したこと
を特徴とする脱液用圧搾機。
One filtration surface 3 is provided on the distal end surface of the fixed cylinder 2 on the horizontal axis, and the cylinder 10 on the horizontal axis moves forward and backward by a hydraulic cylinder mechanism 9 so as to be able to fit into the fixed cylinder 2.
A piston 11 that reciprocates independently of the cylinder 10 is fitted by a hydraulic cylinder mechanism 13 along the forward and backward direction of the cylinder 10, and the other piston 11 facing the filtration surface 3 is fitted onto the tip surface of the piston 11. A filtration surface 12 is provided, and an interior surrounded by the fixed cylinder 2, the cylinder 10, and both filtration surfaces 3, 12,
A supply pipe 5 for supplying the material to be drained is opened through a check valve 6 provided on the side of the filtration surface 3, and both the filtration surfaces 3 and 12 are connected to a metal plate such as stainless steel having a large number of slits 26. A deliquing press characterized by comprising: 25.
JP1981007253U 1981-01-23 1981-01-23 Expired JPS6235600Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1981007253U JPS6235600Y2 (en) 1981-01-23 1981-01-23

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1981007253U JPS6235600Y2 (en) 1981-01-23 1981-01-23

Publications (2)

Publication Number Publication Date
JPS5749393U JPS5749393U (en) 1982-03-19
JPS6235600Y2 true JPS6235600Y2 (en) 1987-09-10

Family

ID=29434499

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1981007253U Expired JPS6235600Y2 (en) 1981-01-23 1981-01-23

Country Status (1)

Country Link
JP (1) JPS6235600Y2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58197752A (en) * 1983-04-19 1983-11-17 Nec Corp Semiconductor device
JPS60121742A (en) * 1984-07-25 1985-06-29 Hitachi Ltd Marking method in resin molded product

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5516739A (en) * 1978-07-20 1980-02-05 Daihatsu Diesel Kk High pressure dehydrator

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5516739A (en) * 1978-07-20 1980-02-05 Daihatsu Diesel Kk High pressure dehydrator

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Publication number Publication date
JPS5749393U (en) 1982-03-19

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