JPS6234744Y2 - - Google Patents

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Publication number
JPS6234744Y2
JPS6234744Y2 JP1982173428U JP17342882U JPS6234744Y2 JP S6234744 Y2 JPS6234744 Y2 JP S6234744Y2 JP 1982173428 U JP1982173428 U JP 1982173428U JP 17342882 U JP17342882 U JP 17342882U JP S6234744 Y2 JPS6234744 Y2 JP S6234744Y2
Authority
JP
Japan
Prior art keywords
cooling
temperature
heat medium
solenoid valve
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1982173428U
Other languages
Japanese (ja)
Other versions
JPS5976308U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP17342882U priority Critical patent/JPS5976308U/en
Publication of JPS5976308U publication Critical patent/JPS5976308U/en
Application granted granted Critical
Publication of JPS6234744Y2 publication Critical patent/JPS6234744Y2/ja
Granted legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【考案の詳細な説明】 産業上の利用分野 本考案は例えば射出成形機に装着した金型内に
油,水等の熱媒体を循環させて金型温度を制御す
るための金型温調装置に関するものである。
[Detailed description of the invention] Industrial application field This invention is a mold temperature control device for controlling the mold temperature by circulating a heat medium such as oil or water in a mold installed in an injection molding machine, for example. It is related to.

考案が解決しようとする問題点 従来、金型温調装置は金型内を循環する熱媒体
(水あるいは油等)の温度を調節するための加
熱、冷却用の熱交換器を金型温調回路に配設した
媒体タンク内に備えており、金型の設定温度に応
じてその加熱能力と冷却能力を制御している。
Problems that the invention aims to solve Conventionally, mold temperature controllers use heat exchangers for heating and cooling to adjust the temperature of the heat medium (water, oil, etc.) circulating inside the mold. It is installed in a medium tank installed in the circuit, and its heating and cooling capabilities are controlled according to the set temperature of the mold.

ところが、一般的には、この熱媒体の加熱には
加熱ヒータが、冷却には冷却水が用いられるた
め、第3図に示す如く、加熱能力はヒータからの
受熱容量に比例するので、さほど問題にはならな
いが、冷却能力は熱媒体と冷却水との温度差を利
用しているため、設定温度と冷却水温度とが等し
い時には零であり、高い設定温度域においては冷
却水温度との差が大きくて冷却能力が極めて大き
くなるが、低い設定温度域においては冷却水温度
との差が小さくて冷却能力が極めて小さくなる。
このため、冷却能力(冷却水の水量)が一定であ
つても、高温域での熱媒体の温度変化と低温域で
の熱媒体の温度変化とでは前者の方が大きくな
る。このため、冷却能力が大きいと熱媒体の温度
変化が大きく、いかに高精度のコントローラーを
用いても熱媒体の冷し過ぎが生じてヒータによる
再加熱が必要となり、この繰返しによるハンチン
グ現象が発生するのを避け難い。また、逆に冷却
能力が小さいと低温域での温度調整に長時間を要
し熱媒体の迅速な温調が難かしい。
However, in general, a heater is used to heat this heat medium, and cooling water is used to cool it, so as shown in Figure 3, the heating capacity is proportional to the heat receiving capacity from the heater, so this is not a big problem. However, since the cooling capacity uses the temperature difference between the heat medium and the cooling water, it is zero when the set temperature and the cooling water temperature are equal, and in a high set temperature range, the difference between the cooling water temperature and is large, and the cooling capacity becomes extremely large; however, in a low set temperature range, the difference with the cooling water temperature is small, and the cooling capacity becomes extremely small.
Therefore, even if the cooling capacity (amount of cooling water) is constant, the temperature change of the heat medium in the high temperature range is greater than the change in the temperature of the heat medium in the low temperature range. For this reason, if the cooling capacity is large, the temperature change of the heat medium will be large, and no matter how high-precision the controller is, the heat medium will become too cold and will need to be reheated by a heater, and this repeated process will cause a hunting phenomenon. It's hard to avoid. On the other hand, if the cooling capacity is small, it will take a long time to adjust the temperature in a low temperature range, making it difficult to quickly adjust the temperature of the heat medium.

つまり前記従来の金型温調装置においては、熱
媒体を冷却する場合に、高い設定温度域では小さ
く、低い設定温度域では大きくなるように冷却能
力を適切に自動調整することができず、、過冷に
よるハンチング現象によつて熱媒体温度の不安
定、あるいは過少冷却能力による熱媒体の温度調
整遅れ等の不具合を免れなかつた。
In other words, in the conventional mold temperature control device, when cooling the heat medium, it is not possible to appropriately automatically adjust the cooling capacity so that it is small in a high set temperature range and large in a low set temperature range. Problems such as instability of the heat medium temperature due to the hunting phenomenon caused by overcooling or delays in temperature adjustment of the heat medium due to insufficient cooling capacity were inevitable.

考案の目的 本考案は前記従来の問題点を解決するために創
案されたもので、低い設定温度域では高い冷却能
力を確保し、かつ高い設定温度域では冷却能力が
過剰となるのを制御することによつて媒体温度の
不安定によるハンチング現象を防止するととも
に、迅速な熱媒体の温調が可能な金型温調装置を
提供することを目的とする。
Purpose of the invention The present invention was devised to solve the above-mentioned problems of the conventional technology.It ensures a high cooling capacity in a low set temperature range, and also controls excessive cooling capacity in a high set temperature range. It is an object of the present invention to provide a mold temperature control device that can thereby prevent the hunting phenomenon caused by instability of the medium temperature and can quickly control the temperature of the heat medium.

考案の構成 本考案は金型温調回路内に配設した媒体タンク
に冷却器と、加熱器とよりなる熱交換器を設け、
該熱交換器を設定温度域に応じてコントローラに
より制御するようにした金型温調装置において、
前記冷却器を構成する冷却コイルの一端に供給回
路を接続し、前記冷却コイルの供給回路側からの
長さが異なる複数の位置から夫々分岐させて排出
回路を接続し、各排出回路に、選択的にオン・オ
フ動作可能な電磁弁を設けたことを特徴とするも
のである。
Structure of the invention The invention provides a heat exchanger consisting of a cooler and a heater in a medium tank installed in the mold temperature control circuit.
A mold temperature control device in which the heat exchanger is controlled by a controller according to a set temperature range,
A supply circuit is connected to one end of the cooling coil constituting the cooler, and discharge circuits are connected by branching from a plurality of positions of the cooling coil having different lengths from the supply circuit side, and each discharge circuit is connected to a selected one. It is characterized by being equipped with a solenoid valve that can be turned on and off automatically.

実施例 以下、本考案を第1図に示す実施例により説明
すると、図中1は媒体タンク、2はポンプで、該
ポンプ2の吐出口には金型3,4に設けた媒体通
路5,6の一端が供給回路7により接続され、該
媒体通路5,6の他端は排出回路8により前記媒
体タンク1と接続されており、かくしてポンプ2
をモータ9により駆動することによつて媒体タン
ク1内の油あるいは水等の熱媒体10を金型3,
4に循環供給できるようにしている。
Embodiment Hereinafter, the present invention will be explained with reference to the embodiment shown in FIG. One end of the medium passage 6 is connected by a supply circuit 7, and the other end of the medium passage 5, 6 is connected to the medium tank 1 by a discharge circuit 8, so that the pump 2
The heat medium 10 such as oil or water in the medium tank 1 is transferred to the mold 3 by driving the motor 9.
It is possible to circulate the supply to 4.

11は媒体タンク1内にセツトした冷却コイル
で、該冷却コイル11の一端には供給回路2が接
続され、かつ、供給回路12側からの長さが異な
る複数の位置(実施例では等間隔で3箇所)から
夫々分岐して排出回路13,14,15が接続さ
れ、排出回路13,14,15にはそれぞれ電磁
弁16,17,18が設けられ、該排出回路1
3,14,15には排出回路19が接続されてい
る。かくして供給回路12に設けた図示しないポ
ンプを駆動することにより該供給回路12を経て
冷却コイル11に冷却水20が循環供給されるよ
うにしてある。前記電磁弁16,17,18はそ
れぞれリード線21,22,23によりコントロ
ーラ24と接続され、該コントローラ24から入
力さされるオン・オフ動作信号A,B,Cで開閉
動作可能となつている。
Reference numeral 11 denotes a cooling coil set in the medium tank 1. The supply circuit 2 is connected to one end of the cooling coil 11, and the cooling coil 11 is arranged at a plurality of positions having different lengths from the supply circuit 12 side (at equal intervals in the embodiment). Discharge circuits 13, 14, 15 are connected to the discharge circuits 13, 14, 15 by branching from the discharge circuits 13, 14, 15, respectively.
A discharge circuit 19 is connected to 3, 14, and 15. By driving the pump (not shown) provided in the supply circuit 12, the cooling water 20 is circulated and supplied to the cooling coil 11 through the supply circuit 12. The electromagnetic valves 16, 17, and 18 are connected to a controller 24 through lead wires 21, 22, and 23, respectively, and can be opened and closed by on/off operation signals A, B, and C input from the controller 24.

25は媒体タンク1内にセツトした加熱ヒータ
で、該ヒータ25はリード線26によりコントロ
ーラ24と接続され、該コントローラ24から入
力されるオン・オフ動作信号Dで通電・遮断動作
をし、オン動作信号Dにより加熱能力が段階的に
切換え可能な構成となつている。
Reference numeral 25 denotes a heater set in the medium tank 1. The heater 25 is connected to the controller 24 by a lead wire 26, and is energized and cut off by the on/off operation signal D input from the controller 24, and is turned on. The heating capacity can be switched in stages according to the signal D.

27は媒体タンク1内にセツトした温度センサ
で、該温度センサ27はリード線28によりコン
トローラ24と接続され、該コントローラ24に
媒体タンク1内の熱媒体10の温度を電気信号E
として発信可能である。
Reference numeral 27 denotes a temperature sensor set in the medium tank 1. The temperature sensor 27 is connected to the controller 24 by a lead wire 28, and sends an electric signal E to the controller 24 to indicate the temperature of the heat medium 10 in the medium tank 1.
It can be sent as

コントローラ24はこの温度センサ27からの
検出信号Eに応じて、ヒータ25にオン・オフ動
作信号Dを発信して該ヒータ25の通電・遮断動
作あるいは電磁弁16,17,18のオン・オフ
動作させるためのものである。
The controller 24 transmits an on/off operation signal D to the heater 25 in response to the detection signal E from the temperature sensor 27, and performs energization/cutoff operation of the heater 25 or on/off operation of the solenoid valves 16, 17, and 18. It is for the purpose of

作 用 本考案は以上の構成よりなり、熱媒体10を冷
却する場合、加熱ヒータ25への通電を遮断し、
電磁弁16を開き、電磁弁17,18を閉じたと
き冷却水20は冷却コイル11を全長に亘つて流
れる。電磁弁17を開き、電磁弁16,18を閉
じたとき冷却水20は冷却コイル11を2/3だけ
流れる。また電磁弁18を開き、電磁弁16,1
7を閉じたとき冷却水20は冷却コイル11を1/
3だけ流れる。このように電磁弁16,17,1
8を選択的にオン・オフ動作させることによつて
冷却コイル11の有効長さを3段階に変化させる
ことができる。冷却性能はこの冷却コイル11の
有効長さで決まるコイル表面積とほぼ比例するか
ら、電磁弁16,17,18を選択的にオン・オ
フ動作させることにより冷却能力を調整できるの
である。
Function The present invention has the above configuration, and when cooling the heat medium 10, the power supply to the heater 25 is cut off,
When the solenoid valve 16 is opened and the solenoid valves 17 and 18 are closed, the cooling water 20 flows through the entire length of the cooling coil 11. When the solenoid valve 17 is opened and the solenoid valves 16 and 18 are closed, the cooling water 20 flows through the cooling coil 11 by 2/3. In addition, the solenoid valve 18 is opened, and the solenoid valve 16,1
7 is closed, the cooling water 20 flows through the cooling coil 11 by 1/
Only 3 flows. In this way, the solenoid valves 16, 17, 1
By selectively turning on and off 8, the effective length of the cooling coil 11 can be changed in three stages. Since the cooling performance is approximately proportional to the coil surface area determined by the effective length of the cooling coil 11, the cooling performance can be adjusted by selectively turning on and off the solenoid valves 16, 17, and 18.

逆に熱媒体10を加熱する場合、前記電磁弁1
6,17,18を閉じ加熱ヒータ25に通電す
る。
Conversely, when heating the heat medium 10, the solenoid valve 1
6, 17, and 18 are closed, and the heater 25 is energized.

従つて、例えば電磁弁16,17,18の選択
モードとして冷却能力が金型からの受熱熱量とバ
ランスするよう設定値80℃以下では電磁弁16の
み、設定値80℃〜100℃では電磁弁17のみ、設
定値100℃以上では電磁弁18のみを開くようコ
ントローラ24において設定した場合、冷却能力
は第2図に鋸歯状の曲線(実線)で表わされるよ
うになる。
Therefore, for example, as a selection mode for the solenoid valves 16, 17, and 18, so that the cooling capacity is balanced with the amount of heat received from the mold, only the solenoid valve 16 is selected at a set value of 80°C or less, and solenoid valve 17 is selected at a set value of 80°C to 100°C. If the controller 24 is set so that only the solenoid valve 18 is opened when the set value is 100° C. or higher, the cooling capacity will be represented by a sawtooth curve (solid line) in FIG.

つまり、高い設定温度域においては電磁弁18
のみを開動作して冷却能力が受熱熱量に比較して
過剰に大きくなるのを抑制して熱媒体温度異常昇
降によるハンチング現象を防止し、また低い設定
温度域においては電磁弁16のみを開動作して冷
却能力を大きくすることによつて、熱媒体10の
温度制御を迅速にできるのである。
In other words, in a high set temperature range, the solenoid valve 18
This function opens only the solenoid valve 16 to prevent the cooling capacity from becoming excessively large compared to the amount of heat received, and prevents the hunting phenomenon caused by abnormal rises and falls of the heat medium temperature.In addition, in the low set temperature range, only the solenoid valve 16 opens. By increasing the cooling capacity, the temperature of the heat medium 10 can be quickly controlled.

考案の効果 以上の通り本考案によれば、簡単な構成であり
ながら金型に供給する熱媒体の温度制御性能を向
上させることができる。しかも比較的低コストで
製作しうる。
Effects of the Invention As described above, according to the present invention, the temperature control performance of the heat medium supplied to the mold can be improved despite the simple configuration. Moreover, it can be manufactured at relatively low cost.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本考案の実施例を示す系統図、第2図
は本考案における加熱能力を表わす特性曲線図、
第3図は従来型の金型温調装置機における加熱能
力と冷却能力を表わす特性曲線図である。 1……媒体タンク、2……ポンプ、3,4……
金型、5,6……媒体通路、7……供給回路、8
……排出回路、9……モータ、10……熱媒体、
11……冷却コイル、12……供給回路、13,
14,15……排出回路、16,17,18……
電磁弁、19……排出回路、20……冷却水、2
1,22,23,26,28……リード線、24
……コントローラ、25……ヒータ、27……温
度センサ。
Figure 1 is a system diagram showing an embodiment of the present invention, Figure 2 is a characteristic curve diagram representing the heating capacity of the present invention,
FIG. 3 is a characteristic curve diagram showing the heating capacity and cooling capacity of a conventional mold temperature control device. 1...Medium tank, 2...Pump, 3, 4...
Mold, 5, 6...Medium passage, 7...Supply circuit, 8
... Discharge circuit, 9 ... Motor, 10 ... Heat medium,
11... Cooling coil, 12... Supply circuit, 13,
14, 15... Discharge circuit, 16, 17, 18...
Solenoid valve, 19...Discharge circuit, 20...Cooling water, 2
1, 22, 23, 26, 28...Lead wire, 24
... Controller, 25 ... Heater, 27 ... Temperature sensor.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 金型温調回路内に配設した媒体タンクに冷却器
と加熱器とよりなる熱交換器を設け、該熱交換器
を設定温度域に応じてコントローラーにより制御
するようにした金型温調装置において、前記冷却
器を構成する冷却コイルの一端に供給回路を接続
し、前記冷却コイルの供給回路側からの長さが異
なる複数の位置から夫々分岐させて排出回路を接
続し、各排出回路に、選択的にオン・オフ動作可
能な電磁弁を設けたことを特徴とする金型温調装
置。
A mold temperature control device in which a heat exchanger consisting of a cooler and a heater is installed in a medium tank installed in a mold temperature control circuit, and the heat exchanger is controlled by a controller according to a set temperature range. A supply circuit is connected to one end of the cooling coil constituting the cooler, and a discharge circuit is connected to each discharge circuit by branching from a plurality of positions having different lengths from the supply circuit side of the cooling coil. , a mold temperature control device characterized by being provided with a solenoid valve that can be selectively turned on and off.
JP17342882U 1982-11-16 1982-11-16 Mold temperature control device Granted JPS5976308U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17342882U JPS5976308U (en) 1982-11-16 1982-11-16 Mold temperature control device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17342882U JPS5976308U (en) 1982-11-16 1982-11-16 Mold temperature control device

Publications (2)

Publication Number Publication Date
JPS5976308U JPS5976308U (en) 1984-05-23
JPS6234744Y2 true JPS6234744Y2 (en) 1987-09-04

Family

ID=30377810

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17342882U Granted JPS5976308U (en) 1982-11-16 1982-11-16 Mold temperature control device

Country Status (1)

Country Link
JP (1) JPS5976308U (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0761651B2 (en) * 1987-07-22 1995-07-05 松下電工株式会社 Mold temperature control method
JPH0725115B2 (en) * 1988-04-21 1995-03-22 ムネカタ株式会社 Mold heating device for injection molding machine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5363459A (en) * 1976-11-18 1978-06-06 Japan Steel Works Ltd Process and apparatus for mold temperature control

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5363459A (en) * 1976-11-18 1978-06-06 Japan Steel Works Ltd Process and apparatus for mold temperature control

Also Published As

Publication number Publication date
JPS5976308U (en) 1984-05-23

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