JPS62297244A - Lubricant for raw yarn for production of inorganic fiber - Google Patents
Lubricant for raw yarn for production of inorganic fiberInfo
- Publication number
- JPS62297244A JPS62297244A JP61139216A JP13921686A JPS62297244A JP S62297244 A JPS62297244 A JP S62297244A JP 61139216 A JP61139216 A JP 61139216A JP 13921686 A JP13921686 A JP 13921686A JP S62297244 A JPS62297244 A JP S62297244A
- Authority
- JP
- Japan
- Prior art keywords
- yarn
- carbon number
- fibers
- lubricant
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012784 inorganic fiber Substances 0.000 title claims abstract description 21
- 239000000314 lubricant Substances 0.000 title abstract description 6
- 238000004519 manufacturing process Methods 0.000 title description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 19
- 229940057995 liquid paraffin Drugs 0.000 claims abstract description 19
- 239000012188 paraffin wax Substances 0.000 claims abstract description 16
- 239000007787 solid Substances 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000003365 glass fiber Substances 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 21
- 238000010036 direct spinning Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 30
- 238000005245 sintering Methods 0.000 abstract description 8
- 230000001476 alcoholic effect Effects 0.000 abstract description 4
- 238000001891 gel spinning Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 28
- 230000000694 effects Effects 0.000 description 8
- 239000002994 raw material Substances 0.000 description 7
- 238000009987 spinning Methods 0.000 description 6
- 238000003980 solgel method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000010734 process oil Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
【発明の詳細な説明】
3、発明の詳細な説明
[産業上の利用分野]
本発明は無機質繊維製造用原糸に付着される油剤に関す
るものである。Detailed Description of the Invention 3. Detailed Description of the Invention [Field of Industrial Application] The present invention relates to an oil agent that is attached to yarn for producing inorganic fibers.
[従来の技術]
無機質Hh維型製造用原糸油剤代表的な例として炭素繊
維製造用原糸油剤があり、特開昭43−11724号、
特公昭53−10175号及特公昭80−43446号
公報にて示されている。その内容は、炭素線m製造用原
糸(プリカーサ−)を不融化又は耐炎化処理する時のト
ラブル(単糸相互間の融着、繊維表面の機械的欠陥の発
生に伴う毛羽、糸切れ)を解消し一定の品質性能を有す
る炭素繊維を生産性良く製造するための炭素繊維製造用
原糸油剤である。[Prior Art] A typical example of a raw material oil agent for producing an inorganic Hh fiber type is a raw material oil agent for producing carbon fibers.
It is shown in Japanese Patent Publication No. 53-10175 and Japanese Patent Publication No. 80-43446. The contents include troubles when treating raw yarn (precursor) for manufacturing carbon wire M to be infusible or flame-resistant (fusion between single yarns, fluffing due to mechanical defects on the fiber surface, yarn breakage) This is a raw material oil for producing carbon fibers that eliminates this problem and produces carbon fibers with a certain level of quality and performance with good productivity.
このような炭素am製造用原糸油剤は水系処理剤であり
、ゾルゲル法に基づく無機質繊維製造用原糸に適用する
と、水が原糸の化学反応状態に関与する故原糸そのもの
が強度劣化し実用上問題がある。Such a raw material oil for producing carbon am is a water-based treatment agent, and when applied to raw fiber for producing inorganic fibers based on the sol-gel method, the strength of the raw fiber itself deteriorates because water is involved in the chemical reaction state of the raw fiber. There are practical problems.
[発明の解決しようとする問題点]
本発明はゾルゲル法に基づいて無機質1m!を製造する
工程において単繊維間の接着、毛羽、糸切れ、糸のばら
け(単繊維の集束の乱れ)等を防止し、複数本の単繊維
の集束効果と繊維表面への水分吸着を妨げゲル化反応を
抑える効果をもつ、無機質繊維製造用原糸に付着させる
油剤(以下原糸油剤または工程油剤と云う)について鋭
意検討を行い見出すに至ったものである。[Problems to be solved by the invention] The present invention is based on the sol-gel method, and the inorganic material is 1 m! In the manufacturing process, it prevents adhesion between single fibers, fuzz, thread breakage, yarn unraveling (disturbance of bundle of single fibers), etc., and prevents the binding effect of multiple single fibers and moisture adsorption on the fiber surface. We have conducted extensive research and discovered an oil agent to be applied to yarn for producing inorganic fibers (hereinafter referred to as yarn oil agent or process oil agent) that has the effect of suppressing the gelation reaction.
すなわち本発明の目的は無機質繊維製造用原糸の工程油
剤として集束性、潤滑性を有し、しかも単繊維間や集束
糸間の接着がなく、捲戻しが容易であり、更に該原糸の
焼結工程において単繊維間や集束糸間の接着及び糸の黒
化を防止する原糸油剤を提供することにある。In other words, the object of the present invention is to provide a process lubricant for raw yarn for producing inorganic fibers that has binding and lubricating properties, has no adhesion between single fibers or bundled yarns, is easy to unwind, and is It is an object of the present invention to provide a raw yarn oil agent that prevents adhesion between single fibers and bundled yarns and blackening of the yarns during a sintering process.
上記無機質繊維製造用原糸の工程としては、紡糸後の原
糸を捲取る方法(以下捲取法と云う)と該原糸を容器内
に堆積させる方法(以下堆積法と云う)などがあるが、
本発明はこれらの方法に共通して適用できるものである
。The above-mentioned process for producing the raw yarn for producing inorganic fibers includes a method of winding up the raw yarn after spinning (hereinafter referred to as the winding method) and a method of depositing the raw yarn in a container (hereinafter referred to as the depositing method). ,
The present invention can be commonly applied to these methods.
[問題点を解決するための手段]
本発明は前述の問題点を解決すべくなされたものであり
、平均炭素数が18以上の流動パラフィンと平均炭素数
が20〜50の範囲の固形パラフィンとを混合してなる
無機質繊維製造用原糸油剤を提供するものである。[Means for Solving the Problems] The present invention was made to solve the above-mentioned problems, and consists of liquid paraffin having an average carbon number of 18 or more, solid paraffin having an average carbon number in the range of 20 to 50, and a liquid paraffin having an average carbon number of 18 or more. The object of the present invention is to provide a raw oil agent for producing inorganic fibers, which is obtained by mixing the following.
ゾルゲル法に基づく無機質繊維製造用原糸は水、アルコ
ール系物質と接触すると急激に高分子化又は溶解し強度
を損なったり融着や繊維欠陥が生起することを避けられ
ない。このため非水系及び非アルコール系の油剤を用い
ることが望まれる。When raw fibers for producing inorganic fibers based on the sol-gel method come into contact with water or alcohol-based substances, they rapidly polymerize or dissolve, which inevitably leads to loss of strength, fusion, and fiber defects. For this reason, it is desirable to use nonaqueous and nonalcoholic oils.
本発明における油剤の主要構成成分は非水系及び非アル
コール系物質である流動パラフィンおよび/又は固形パ
ラフィンからなり無機質繊維製造用原糸油剤特にゾルゲ
ル法に基づく無機質繊維の工程油剤としてすぐれた性能
を有しており前記の水、アルコール系油剤に起因するト
ラブル防止に顕著な効果を示す。The main components of the oil agent in the present invention are liquid paraffin and/or solid paraffin, which are non-aqueous and non-alcoholic substances, and have excellent performance as a raw oil agent for producing inorganic fibers, especially as a process oil agent for inorganic fibers based on the sol-gel method. It has a remarkable effect on preventing troubles caused by water and alcohol-based oils.
本発明の油剤の成分である流動パラフィンはその平均炭
素数が18より小さくなると流動パラフィン中に揮発し
易い液体(分子量の小さいもの)が混入しており、これ
が単繊維間に接着を起こし易く、この場合油剤の使用は
困難となる。When the average carbon number of liquid paraffin, which is a component of the oil agent of the present invention, is less than 18, volatile liquid (low molecular weight) is mixed into the liquid paraffin, and this tends to cause adhesion between single fibers. In this case, it is difficult to use oil.
また本発明の油剤の成分である固形パラフィンの平均炭
素数が20より小さくなると常温において固形化せず原
糸の集束性が悪く毛羽を発生し易く、該原糸の捲戻しが
難しい。また平均炭素数が50を越えると油剤の原糸へ
の付着量をかなり下げないと焼結時に発熱による糸の強
度劣化が避けられずこの場合油剤の使用は困難となる。Furthermore, if the average carbon number of the solid paraffin, which is a component of the oil agent of the present invention, is less than 20, it will not solidify at room temperature and the fibers will have poor cohesiveness and fluff will easily occur, making it difficult to unwind the fibers. Further, if the average carbon number exceeds 50, unless the amount of oil adhering to the yarn is considerably reduced, deterioration of the strength of the yarn due to heat generation during sintering cannot be avoided, making it difficult to use oil in this case.
本発明の流動パラフィン(A)と固形パラフィン(B)
の混合比(A)/(B)は0/100〜10010の割
合である。紡糸工程が捲取法の場合と堆桔法の場合で好
ましい混合比はやや異るが、捲取法の場合に前記混合比
が10010の場合は集束性、毛羽、倦戻しの点で好ま
しくない。Liquid paraffin (A) and solid paraffin (B) of the present invention
The mixing ratio (A)/(B) is 0/100 to 10010. The preferred mixing ratio is slightly different depending on whether the spinning process is a winding method or a composting method, but in the case of the winding method, a mixing ratio of 10010 is unfavorable in terms of cohesiveness, fuzz, and retentivity.
本発明の流動パラフィンおよび/又は固形パラフィンの
原糸への付着量(原糸+付着量=100として)は3〜
30%が好ましく3%以下では所望の性能が得られない
。また30%を越えると糸の捲戻しが困難となり、更に
焼成時には発火し易く焼成に支障を生じるばかりでなく
そのために糸の強度劣化をまねく。The amount of liquid paraffin and/or solid paraffin of the present invention attached to the raw thread (raw thread + attached amount = 100) is 3 to 3.
It is preferably 30%, and if it is less than 3%, the desired performance cannot be obtained. Moreover, if it exceeds 30%, it becomes difficult to unwind the yarn, and furthermore, it is easy to catch fire during firing, which not only hinders the firing but also causes a deterioration in the strength of the yarn.
[作用]
本発明の無機質製造用原糸油剤は前記流動パラフィンお
よび/又は固形パラフィンとからなりこの原糸油剤が非
水系、非アルコール系物質であることが必要であり、水
系、アルコール系の場合は原糸焼結後の繊維の物性低下
は避けられない0本発明の無機質m雄製造用原糸油剤は
非水系でありかつ又非アルコール系である。かかる原糸
油剤は溶液安定性や原糸に対する付着均一性に優れ、原
糸に付着処理後及び焼結処理後の単繊維間の接着発生を
防止する点に特徴を有する。また本発明の流動パラフィ
ンは潤滑性に優れ、また固形パラフィンはさらに集束性
に優れ、流動パラフィンと固形パラフィンは相互に溶解
性のないことから独立に作用しそれぞれ原糸を保9〜す
る効果を生ずるものと考えられる。[Function] The raw material oil for inorganic production of the present invention is composed of the liquid paraffin and/or solid paraffin, and it is necessary that the raw material oil is a non-aqueous, non-alcoholic substance. However, the physical properties of the fiber after sintering are unavoidable.The raw material oil for producing inorganic male fibers of the present invention is non-aqueous and non-alcoholic. Such a yarn oil agent has excellent solution stability and uniformity of adhesion to the yarn, and is characterized in that it prevents the occurrence of adhesion between single fibers after the treatment of adhering to the yarn and after the sintering treatment. In addition, the liquid paraffin of the present invention has excellent lubricity, and the solid paraffin has even better cohesiveness, and since liquid paraffin and solid paraffin are not soluble in each other, they act independently and each has the effect of preserving the yarn. This is considered to occur.
本発明の油剤の使用方法としては流動パラフィンまたは
固形パラフィン単独で使用する場合、液体状態で直接原
糸に付着させ使用する。As for the method of using the oil agent of the present invention, when using liquid paraffin or solid paraffin alone, it is used by directly attaching it to the yarn in a liquid state.
流動パラフィンと固形パラフィンを混合して使用する場
合、固形パラフィンを加熱溶解し流動パラフィンと攪拌
混合し使用する0本発明の油剤を原糸に付着させる方法
を第1図(1)〜(5)に例示した。即ち第1図(1)
スプレ一方式。When using a mixture of liquid paraffin and solid paraffin, the solid paraffin is dissolved by heating and mixed with the liquid paraffin by stirring.The method of attaching the oil agent of the present invention to the yarn is shown in Figures 1 (1) to (5). For example: That is, Figure 1 (1)
One-way spray.
(2)ローラ一方式、(3)シュ一方式、(0ベルトロ
一ラ一方式、(5)ディップ方式である。(2) one roller type, (3) one shoe type, (0 belt roller one type), and (5) dip type.
図の中で1は紡糸直後の無機質繊維例えば石英ガラス繊
維である。ゾルゲル直接紡糸法による石英ガラス繊維の
場合、金属アルコレート(エチルシリケート、メチルシ
リケート等)を酸またはアルカリを触媒として加水分解
・重合したゾル液を作り、適度な粘性 (10〜1,0
00poise)になったところで、ゾル液をノズルか
ら押出して紡糸し、ゲル繊維をつくる。これが上記した
紡糸直後の石英ガラス譲随に当る。この状yEの繊維の
引張り強度は低いので、およそ700〜1300℃の温
度まで数分〜数時間加熱処理して残留カーボンを揮散さ
せると共に焼成して高強度の石英ガラスm!aを得る。In the figure, numeral 1 indicates an inorganic fiber, such as a quartz glass fiber, immediately after spinning. In the case of silica glass fiber produced by the sol-gel direct spinning method, a sol solution is created by hydrolyzing and polymerizing metal alcoholates (ethyl silicate, methyl silicate, etc.) using an acid or alkali as a catalyst, and a sol solution with an appropriate viscosity (10 to 1,0
00poise), the sol solution is extruded from the nozzle and spun to produce gel fibers. This corresponds to the above-mentioned quartz glass material immediately after spinning. Since the tensile strength of the fibers in this state is low, they are heated to a temperature of about 700 to 1300°C for several minutes to several hours to volatilize the residual carbon and fired to create high-strength quartz glass. get a.
紡糸直後のゲル繊維は本発明の油剤適用の後次工程に移
るか、あるいは必要な場合捲取または容器内に堆積され
さらに捲戻しされて次工程に移る。The gel fibers immediately after spinning are transferred to the next step after applying the oil agent of the present invention, or, if necessary, are wound up or deposited in a container and further rewound to be transferred to the next step.
[実施例]
平均炭素数20の流動パラフィン(A−I)、平均炭素
数30の流動パラフィン(A−11)と平均炭素数22
の固形パラフィン(B−I)、平均炭素数24の固形パ
ラフィン(B−11)を第1表の割合で混合し、紡糸直
後のゲル繊維に付着させた。評価については、集束性、
毛羽の有無、捲戻しの容易さ、焼結前後の単t1i維間
の接着について示した。[Example] Liquid paraffin with an average carbon number of 20 (A-I), liquid paraffin with an average carbon number of 30 (A-11), and liquid paraffin with an average carbon number of 22
A solid paraffin (B-I) having an average carbon number of 24 and a solid paraffin (B-11) having an average carbon number of 24 were mixed in the proportions shown in Table 1 and attached to the gel fibers immediately after spinning. Regarding evaluation, convergence,
The presence or absence of fluff, ease of unwinding, and adhesion between single t1i fibers before and after sintering were shown.
第1表
[発明の効果]
本発明は、無機質繊維製造用原糸に施す工程油剤であっ
て、単繊維の集束性を良好ならしめる効果を有し、一方
潤滑性をもち、糸切れ、毛羽の発生を抑えて糸の捲戻し
を容易ならしめ、さらに焼結の前後で繊維の接着を防止
する効果を有している。また、繊維表面への水分吸着を
妨げてそれによるゲル化反応を抑える効果をもっている
。Table 1 [Effects of the Invention] The present invention is a process lubricant applied to raw yarn for producing inorganic fibers, which has the effect of improving the cohesiveness of single fibers, and has lubricating properties to prevent yarn breakage and fluff. This has the effect of suppressing the occurrence of sintering, making it easier to unwind the yarn, and further preventing adhesion of fibers before and after sintering. It also has the effect of preventing moisture adsorption onto the fiber surface and suppressing the resulting gelation reaction.
第1図は無機質繊維への原糸油剤の付着方法を示す説明
図であり、(1)スプレ一方式、(2)ローラ一方式、
(3)シュ一方式、(4)ベルトローラ一方式、(5)
ディップ方式である。
1−−一無機賀繊維 2−m−原糸油剤3」−ス
プレー装置 4−m−ローラー5−−−シュー
6−−−原糸油剤供給ガイド7一一一ベルトFIG. 1 is an explanatory diagram showing the methods of adhering raw oil to inorganic fibers, including (1) one-way spray method, (2) one-way roller method,
(3) Shoe one type, (4) Belt roller one type, (5)
It is a dip method. 1--1 inorganic fiber 2-m-raw oil agent 3''-spray device 4-m-roller 5--shoe
6---Yarn oil supply guide 7111 belt
Claims (3)
数20〜50の範囲の固形パラフィンとを混合してなる
ことを特徴とする無機質繊維製造用原糸油剤。(1) A raw oil for producing inorganic fibers, which is made by mixing liquid paraffin having an average carbon number of 18 or more with solid paraffin having an average carbon number of 20 to 50.
繊維であることを特徴とする特許請求の範囲第1項記載
の無機質繊維製造用原糸油剤。(2) The raw oil agent for producing inorganic fibers according to claim 1, wherein the inorganic fibers are inorganic fibers based on a sol-gel direct spinning method.
ラス繊維であることを特徴とする特許請求の範囲第1項
記載の無機質繊維製造用原糸油剤。(3) The raw oil agent for producing inorganic fibers according to claim 1, wherein the inorganic fibers are quartz glass fibers based on a sol-gel direct spinning method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61139216A JPH0684257B2 (en) | 1986-06-17 | 1986-06-17 | Raw yarn oil for inorganic fiber manufacturing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61139216A JPH0684257B2 (en) | 1986-06-17 | 1986-06-17 | Raw yarn oil for inorganic fiber manufacturing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62297244A true JPS62297244A (en) | 1987-12-24 |
JPH0684257B2 JPH0684257B2 (en) | 1994-10-26 |
Family
ID=15240219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61139216A Expired - Lifetime JPH0684257B2 (en) | 1986-06-17 | 1986-06-17 | Raw yarn oil for inorganic fiber manufacturing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0684257B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5089188A (en) * | 1989-01-04 | 1992-02-18 | Ppg Industries, Inc. | Spinning of sol gel siliceous-containing fibers with wet coagulation |
JPH06294071A (en) * | 1993-04-08 | 1994-10-21 | Chubu Kogyo Kk | Prevention of skin stimulation and scattering of inorganic fiber |
-
1986
- 1986-06-17 JP JP61139216A patent/JPH0684257B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5089188A (en) * | 1989-01-04 | 1992-02-18 | Ppg Industries, Inc. | Spinning of sol gel siliceous-containing fibers with wet coagulation |
JPH06294071A (en) * | 1993-04-08 | 1994-10-21 | Chubu Kogyo Kk | Prevention of skin stimulation and scattering of inorganic fiber |
Also Published As
Publication number | Publication date |
---|---|
JPH0684257B2 (en) | 1994-10-26 |
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