JPS62297237A - Spinning dope - Google Patents

Spinning dope

Info

Publication number
JPS62297237A
JPS62297237A JP13924486A JP13924486A JPS62297237A JP S62297237 A JPS62297237 A JP S62297237A JP 13924486 A JP13924486 A JP 13924486A JP 13924486 A JP13924486 A JP 13924486A JP S62297237 A JPS62297237 A JP S62297237A
Authority
JP
Japan
Prior art keywords
silica sol
compound
group
spinning
spinning solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13924486A
Other languages
Japanese (ja)
Other versions
JPH0667770B2 (en
Inventor
Takashi Mukoyama
向山 巍
Takichi Arai
太吉 新井
Hironori Oota
太田 博紀
Noriyuki Yoshihara
吉原 紀幸
Yoshikazu Yamada
山田 賀一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP13924486A priority Critical patent/JPH0667770B2/en
Publication of JPS62297237A publication Critical patent/JPS62297237A/en
Publication of JPH0667770B2 publication Critical patent/JPH0667770B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/011Manufacture of glass fibres or filaments starting from a liquid phase reaction process, e.g. through a gel phase
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/006Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels to produce glass through wet route
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/02Pure silica glass, e.g. pure fused quartz

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Silicon Compounds (AREA)
  • Inorganic Fibers (AREA)
  • Glass Melting And Manufacturing (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)

Abstract

PURPOSE:To obtain a spinning dope having excellent stability and increased rate of polymerization and rate of viscosity increase and low rate of gelation of silica sol, by adding a specific Si compound to a silica sol. CONSTITUTION:A silica sol (A) produced by hydrolyzing an Si alkoxide is added with an Si compound (B) of formula (Y1-3 are alkyl, allyl or aryl; X is H, Cl, Br, I, OH or OR; R is 1-10C alkyl). The molar ratio of Si in the component B to Si in the component A is 0.01-2.5. The spinning dope produced by this process gives a thin and uniform fiber having excellent strength and free from discoloration caused by carbonization in calcination process.

Description

【発明の詳細な説明】 3、発明の詳細な説明 [産業上の利用分野] 本発明はゾルゲル法によってシリカファイバーを製造す
るために用いられる紡糸液に関するものである。
Detailed Description of the Invention 3. Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a spinning solution used for producing silica fibers by a sol-gel method.

[従来の技術] シリカファイア<−(SiQ2ファイバー)をゾルゲル
法で製造することが近時知られるようになった。このた
めに用いられるシリカゾルを主体とする紡糸液は、テト
ラメトキシシリケート、テトラエトキシシリケートのよ
うなSiアルコキシドを塩酸のような酸触媒の存在下に
アルコール中で加水分解、縮合を行ない、適当な濃度迄
ciliiすることによって好適に製造することができ
る。
[Prior Art] It has recently become known to produce silica fire <- (SiQ2 fiber) by a sol-gel method. The spinning solution mainly composed of silica sol used for this purpose is produced by hydrolyzing and condensing Si alkoxides such as tetramethoxysilicate and tetraethoxysilicate in alcohol in the presence of an acid catalyst such as hydrochloric acid to obtain an appropriate concentration. It can be suitably produced by carrying out the following steps.

シリカゾルは常温で放置すると加水分解、重合が進行し
、重合度とともに粘度が次第に増加する傾向を有する。
When silica sol is left at room temperature, hydrolysis and polymerization progress, and the viscosity tends to gradually increase with the degree of polymerization.

紡糸液に曳糸性を生じさせるためには、シリカゾルの濃
度をS i02として35〜50wt%程度とする必要
があるが、このような濃度においては、粘度の増大、ゲ
ル化速度の急激な増大により、長時間安定した紡糸を行
なうことが困難となり、又シリカファイバーの太さを一
定に保ち、或は細いシリカファイバーを製造することが
困難である。
In order to produce stringiness in the spinning solution, the concentration of silica sol needs to be approximately 35 to 50 wt% as Si02, but at such a concentration, the viscosity increases and the gelation rate rapidly increases. This makes it difficult to perform stable spinning over a long period of time, and it is also difficult to maintain a constant thickness of silica fibers or to produce thin silica fibers.

さらに、従来の紡糸液を用いた場合、乾燥性が悪く、こ
のため紡糸装置に用いられるチムニ−の温度を大とした
り、紡糸用ノズルと捲取機の距離を大とする必要がある
。或いは又、紡糸によって得られたシリカゲルよりなる
ファイバーを焼成してシリカファイバーとする際、炭化
によって黒化を生じ易い欠点がある。
Furthermore, when conventional spinning solutions are used, drying properties are poor, and therefore it is necessary to increase the temperature of the chimney used in the spinning device or to increase the distance between the spinning nozzle and the winding machine. Alternatively, when fibers made of silica gel obtained by spinning are fired to produce silica fibers, there is a drawback that blackening is likely to occur due to carbonization.

[発明の解決しようとする問題点] 本発明は、従来技術が有していた前述の欠点を解消する
ことを目的とするものである。
[Problems to be Solved by the Invention] The present invention aims to eliminate the above-mentioned drawbacks of the prior art.

[問題点を解決するための手段] 本発明は、前述の問題点を解決すべくなされたものであ
り、シリカゾルに一般式Yl (Y2 ) (Y3 )
SiXで表わされるSi化合物を添加したことを特徴と
する紡糸液を提供するものである。
[Means for Solving the Problems] The present invention has been made to solve the above-mentioned problems.
The present invention provides a spinning solution characterized by adding a Si compound represented by SiX.

ここに、Yl 、Y2 、Y3 :アルキル(Alky
l)基、アリル(Allyl)基又はア リール(Ar71)基。
Here, Yl, Y2, Y3: Alkyl
l) group, allyl group or aryl (Ar71) group.

X  :  H,CI、Or、I、OH基又は0R(R
は炭素数1−10のアルキル基) である。
X: H, CI, Or, I, OH group or 0R (R
is an alkyl group having 1 to 10 carbon atoms).

次に本発明を更に具体的に説明する。Next, the present invention will be explained in more detail.

本発明に使用するシリカゾルの製法に特に限定はなく、
テトラメトキシシリケート、テトラエトキシシリケート
のようなSiアルコキシドを常法に従い、塩酸のような
酸触媒の存在下に、メチルアルコール、エチルアルコー
ルのような低級アルコール中で加水分解、縮合を行ない
、適当な濃度迄濃縮することによって製造したものを用
いるのが適ちである。
There is no particular limitation on the manufacturing method of the silica sol used in the present invention,
A Si alkoxide such as tetramethoxysilicate or tetraethoxysilicate is hydrolyzed and condensed in a lower alcohol such as methyl alcohol or ethyl alcohol in the presence of an acid catalyst such as hydrochloric acid according to a conventional method to obtain an appropriate concentration. It is appropriate to use a product produced by concentrating to a certain extent.

シリカゾル中に一般式Yl (Y2 ) (Y3 )S
 iXで表わされる1 3個の有機官能基Yl lY2
 、Y3と1個の加水分解基Xとを有するSi化合物(
以下本Si化合物という)を添加する。
General formula Yl (Y2) (Y3)S in silica sol
1 3 organic functional groups Yl lY2 represented by iX
, a Si compound having Y3 and one hydrolyzable group X (
(hereinafter referred to as the present Si compound) is added.

Yl 、Y2 、Y3 トL テはCH3−、C2H5
−、C3H7−。
Yl , Y2 , Y3 te is CH3-, C2H5
-, C3H7-.

C8H17−等のアルキル(Alkyl)基、C2Ha
−等のアリル(Allyl)基、 等のアリール(Aryl)基を用いることができる。
Alkyl groups such as C8H17-, C2Ha
Allyl groups such as - and Aryl groups such as these can be used.

Alkyl基、A11yl基、 Aryl基はこれらの
誘導体も含むものである。なお、y+ 、Y2.Y3は
互いに異なる基であってもよく、或いはそのうち2っ又
は3つが同一の基であってもよい。又、Yl。
The Alkyl group, A11yl group, and Aryl group also include derivatives thereof. Note that y+, Y2. Y3 may be different groups, or two or three of them may be the same group. Also, Yl.

Y2+Y3 として炭素数1〜4のAlkyl基、或い
はPheny l基を用いた場合特に好適な結果をうる
ことができる。 YI、 Y2. Y3の有する炭素数
は20以下とするのが適当である。 Alkyl基、 
A11y1基としては側鎖を有するもの、或いは環式化
合物も使用できる。
Particularly favorable results can be obtained when an Alkyl group having 1 to 4 carbon atoms or a Phenyl group is used as Y2+Y3. YI, Y2. It is appropriate that Y3 has 20 or less carbon atoms. Alkyl group,
As the A11y1 group, one having a side chain or a cyclic compound can also be used.

XとしてはH、Cl、Br、I、OH基又は0R(Rは
炭素数1−10のAlkyl基)が使用できる。Rは側
鎖を有するものであってもよく、具体的にはCH3−、
C2H5−、C3Hz−、CaHq−、CaH+ 7−
等を挙げることができ、特に炭素数1〜6のものが好ま
しい、シリカゾル中に本Si化合物を添加する。添加方
法としては、Siアルコキシドを加水分解縮合させ、所
望の粘度(重合度)に達した時に溶剤アセトン、トルエ
ン、ヘキサン、エチルアルコール又はメチルアルコール
に溶解させたSi化合物(C度:40〜90wt%)を
添加する方法や、直接Si化合物を添加し攪拌する等の
方法をとることができる。
As X, H, Cl, Br, I, an OH group or 0R (R is an Alkyl group having 1 to 10 carbon atoms) can be used. R may have a side chain, specifically CH3-,
C2H5-, C3Hz-, CaHq-, CaH+ 7-
The present Si compound is added to a silica sol, which is particularly preferably a silica sol having 1 to 6 carbon atoms. The addition method is to hydrolyze and condense Si alkoxide, and when the desired viscosity (degree of polymerization) is reached, add a Si compound (C degree: 40 to 90 wt%) dissolved in a solvent such as acetone, toluene, hexane, ethyl alcohol, or methyl alcohol. ), or directly adding a Si compound and stirring.

本Si化合物の添加量は、本Si化合物中に含まれるS
iの量とシリカゾル中に含まれるSiのモル比が080
1〜2.5、好ましくは0.05〜0.8の範囲となる
よう定めるのが適当である0本Si化合物の添加量があ
まり小さいと効果が充分でなく、又添加量があまり大き
いと紡糸後のゲル化が生じ難しくなる傾向を有する他、
下記の問題点を考慮し、上述の範囲を定めた。
The amount of addition of the present Si compound is the amount of S contained in the present Si compound.
The amount of i and the molar ratio of Si contained in the silica sol are 080
It is appropriate to set it in the range of 1 to 2.5, preferably 0.05 to 0.8. If the amount of Si compound added is too small, the effect will not be sufficient, and if the amount added is too large, the effect will not be sufficient. In addition to the tendency for gelation to occur after spinning,
The above scope was determined by considering the following issues.

本Si化合物を添加することにより、シリカゾルの重合
速度が小となり、粘度の増大速度、ゲル化速度が小とな
る。このため安定した紡糸作業が可能となり、得られる
繊維径のバラツキも小となるが、同時に曳糸性を生じさ
せるのに必要な重合度に到達するのに要する時間も大と
なる。又本Si化合物の添加量が大となる程ポットライ
フも大となるので、所望のポットライフが得られるよう
、本Si化合物の添加量を定め、又シリカゾルの貯蔵期
間、本Si化合物の添加量等を考慮し、本Si化合物を
添加すべきシリカゾルの重合度を定める。例えば添加量
が大きい場合にはシリカゾルの重合度を大とし、又添加
量が小さく、使用化の貯蔵時間の大きいときは重合度の
小さいシリカゾルに本Si化合物を添加し。
By adding the present Si compound, the polymerization rate of the silica sol decreases, and the viscosity increase rate and gelation rate decrease. This makes it possible to perform a stable spinning operation and reduce the variation in the diameter of the obtained fibers, but at the same time the time required to reach the degree of polymerization required to produce stringiness becomes long. Also, the larger the amount of the Si compound added, the longer the pot life will be, so the amount of the Si compound added is determined to obtain the desired pot life, and the storage period of the silica sol and the amount of the Si compound added are determined. Taking these into consideration, the degree of polymerization of the silica sol to which the present Si compound is to be added is determined. For example, when the amount added is large, the degree of polymerization of the silica sol is increased, and when the amount added is small and the storage time before use is long, the present Si compound is added to the silica sol with a low degree of polymerization.

貯蔵期間中にシリカゾルを所望の程度迄重合させること
ができ、これらの条件は実験的に容易に定めることがで
きる。なお紡糸方法は特に限定はなく、従来の紡糸法を
採用できる。
The silica sol can be polymerized to the desired extent during storage, and these conditions can be easily determined experimentally. Note that the spinning method is not particularly limited, and conventional spinning methods can be employed.

[作用] 本Si化合物は1個の加水分解基と3個の有機官能基を
有しているので、シリカゾルを構成するSi骨格の末端
と本Si化合物が反応し、該末端が3個の有機官能基を
有するSiで封鎖され、反応性を失う0本Si化合物に
含まれるSiの量とシリカゾル中に含まれるSiの量の
モル比が0.01〜2.5好ましくは0.05〜0.8
の範囲に定められているため、Si骨格の末端はその一
部のみが封鎖される。このためシリカゾルの反応性が抑
えられるが紡糸後のゲル化性が失われることはない。
[Function] Since the present Si compound has one hydrolyzable group and three organic functional groups, the terminal of the Si skeleton constituting the silica sol reacts with the present Si compound, and the terminal reacts with the three organic functional groups. The molar ratio between the amount of Si contained in the Si compound and the amount of Si contained in the silica sol is 0.01 to 2.5, preferably 0.05 to 0. .8
Therefore, only a portion of the terminal end of the Si skeleton is blocked. Therefore, the reactivity of the silica sol is suppressed, but the gelation property after spinning is not lost.

[実施例] 5i(C2H50)a 47.4重量部を02H50H
49,5重量部、MCI 0.3重量部、 H2O8重
量部よりなる液中に攪拌しつつ加え、70℃で2日間攪
拌を続けた。ついでロータリーバキュラムエバポレータ
ーで5℃に保ち、上記組成液を40重量部となる迄濃縮
した。所要時間は2時間で、得られたシリカゾル(以下
原シリカゾルという)の数平均分子量はポリスチレン換
算でおよそ10,000であった。原シリカゾルに本S
i化合物を直接添加することによって加え、第1図に示
す50〜1000個のノズルを有する紡糸装置で紡糸し
た結果を第1表に示す、なお捲取速度は150m/si
n、、加圧ガスの圧力は元圧で35kg/crn’、ノ
ズルの内径は0.1mi+である。
[Example] 47.4 parts by weight of 5i(C2H50)a was converted into 02H50H
The mixture was added with stirring to a liquid consisting of 49.5 parts by weight, 0.3 parts by weight of MCI, and 8 parts by weight of H2O, and stirring was continued at 70° C. for 2 days. The composition was then concentrated using a rotary baculum evaporator at 5° C. to a total volume of 40 parts by weight. The required time was 2 hours, and the number average molecular weight of the obtained silica sol (hereinafter referred to as raw silica sol) was approximately 10,000 in terms of polystyrene. Book S on raw silica sol
Table 1 shows the results obtained by adding Compound i directly and spinning using a spinning device having 50 to 1000 nozzles as shown in FIG. 1, with a winding speed of 150 m/si.
n,, the pressure of the pressurized gas is 35 kg/crn' at the original pressure, and the inner diameter of the nozzle is 0.1 mi+.

第1表中液の安定性は70°Cの温度におけるゲル化す
る迄の峙間で示し、数字の大きい程安定性は大きい。
The stability of the liquid in Table 1 is shown by the time taken to gel at a temperature of 70°C, and the larger the number, the greater the stability.

又紡糸性は糸径の安定性、乾燥性、糸切れ等紡糸作業の
安定性で判定した。その際■は極めて良好なもの、Oは
良好なもの、Δはやや不良なもの、×は不良なものを示
す。
The spinnability was evaluated based on the stability of the spinning operation, such as stability of yarn diameter, drying performance, and yarn breakage. In this case, ■ indicates extremely good, O indicates good, Δ indicates slightly poor, and × indicates poor.

紡糸したシリカゲル繊維を250℃でl hr。The spun silica gel fibers were heated at 250°C for 1 hour.

800℃テ2hr焼成し、モノフィラメントの強度をイ
ンストロン引張試験機によってゲージレングス25a+
m、引玉速度0.5+sm/win、の条件で測定した
After firing at 800℃ for 2 hours, the strength of the monofilament was measured using an Instron tensile tester with a gauge length of 25a+.
The measurement was carried out under the following conditions: m, ball pulling speed 0.5+sm/win.

又黒化は肉眼によって判定した。■は純白、Oは白色、
Δはやや茶色に着色、Xはかなり茶色に着色である。
Darkening was also determined visually. ■ is pure white, O is white,
Δ is colored slightly brown, and X is colored considerably brown.

[発明の効果] 本発明によれば、紡糸液の安定性が増大し、糸径を小に
且つバラツキを少なくすることができる。なお得られた
糸の強度が増大し、焼成時の炭化による着色も生ずるこ
とがない。
[Effects of the Invention] According to the present invention, the stability of the spinning solution is increased, and the yarn diameter can be reduced and variation can be reduced. Furthermore, the strength of the obtained yarn is increased, and coloration due to carbonization during firing does not occur.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は紡糸装置の説明図である。 l−−一紡糸液タンク 2−−一加圧ガス用バルブ 3−m−フイルター 4−一一空気送風孔 5−−一紡糸ノズル 6−m−チムニー 7−m−空気排出孔 8−m−ゲルファイバー 9−−一捲取機 FIG. 1 is an explanatory diagram of a spinning device. l--One spinning solution tank 2--1 Pressurized gas valve 3-m-filter 4-11 Air ventilation hole 5--One spinning nozzle 6-m-chimney 7-m-Air exhaust hole 8-m-gel fiber 9--One winder

Claims (4)

【特許請求の範囲】[Claims] (1)シリカゾルに一般式Y_1(Y_2)(Y_3)
SiXで表わされるSi化合物を添加したことを特徴と
する紡糸液。 ここに、 Y_1、Y_2、Y_3:アルキル基、アリル基又はア
リール基、 X:H、Cl、Br、I、OH基又はOR(Rは炭素数
1〜10のアルキル基)
(1) General formula Y_1 (Y_2) (Y_3) in silica sol
A spinning solution characterized by adding a Si compound represented by SiX. Here, Y_1, Y_2, Y_3: alkyl group, allyl group or aryl group, X: H, Cl, Br, I, OH group or OR (R is an alkyl group having 1 to 10 carbon atoms)
(2)Y_1、Y_2、Y_3がフェニル基またはビニ
ル基または炭素数1〜4のアルキル基であることを 特徴とする特許請求の範囲第1項記載の紡 糸液。
(2) The spinning solution according to claim 1, wherein Y_1, Y_2, and Y_3 are phenyl groups, vinyl groups, or alkyl groups having 1 to 4 carbon atoms.
(3)シリカゾルはSiアルコキシドの加水分解生成物
であることを特徴とする特許請求の範囲第1項記載の紡
糸液。
(3) The spinning solution according to claim 1, wherein the silica sol is a hydrolysis product of Si alkoxide.
(4)Si化合物中に含まれるSiの量の、シリカゾル
中に含まれるSiの量に対するモル比が0.01〜2.
5であることを特徴とする特許請求の範囲第1項記載の
紡糸液。
(4) The molar ratio of the amount of Si contained in the Si compound to the amount of Si contained in the silica sol is 0.01 to 2.
5. The spinning solution according to claim 1, wherein the spinning solution is
JP13924486A 1986-06-17 1986-06-17 Spinning liquid Expired - Lifetime JPH0667770B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13924486A JPH0667770B2 (en) 1986-06-17 1986-06-17 Spinning liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13924486A JPH0667770B2 (en) 1986-06-17 1986-06-17 Spinning liquid

Publications (2)

Publication Number Publication Date
JPS62297237A true JPS62297237A (en) 1987-12-24
JPH0667770B2 JPH0667770B2 (en) 1994-08-31

Family

ID=15240810

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13924486A Expired - Lifetime JPH0667770B2 (en) 1986-06-17 1986-06-17 Spinning liquid

Country Status (1)

Country Link
JP (1) JPH0667770B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01221536A (en) * 1988-02-26 1989-09-05 Asahi Fiber Glass Co Ltd Bulky yarn and production thereof
US4919871A (en) * 1989-01-04 1990-04-24 Ppg Industries, Inc. Forming glass fibers from sol-gel compositions
JPH02221417A (en) * 1989-01-04 1990-09-04 Ppg Ind Inc Method and apparatus for preparing inorganic oxide fiber from sol-gel composition
US5089188A (en) * 1989-01-04 1992-02-18 Ppg Industries, Inc. Spinning of sol gel siliceous-containing fibers with wet coagulation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01221536A (en) * 1988-02-26 1989-09-05 Asahi Fiber Glass Co Ltd Bulky yarn and production thereof
US4919871A (en) * 1989-01-04 1990-04-24 Ppg Industries, Inc. Forming glass fibers from sol-gel compositions
JPH02221417A (en) * 1989-01-04 1990-09-04 Ppg Ind Inc Method and apparatus for preparing inorganic oxide fiber from sol-gel composition
US5089188A (en) * 1989-01-04 1992-02-18 Ppg Industries, Inc. Spinning of sol gel siliceous-containing fibers with wet coagulation

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