JPS62295940A - Polypropylene molding material - Google Patents

Polypropylene molding material

Info

Publication number
JPS62295940A
JPS62295940A JP14735087A JP14735087A JPS62295940A JP S62295940 A JPS62295940 A JP S62295940A JP 14735087 A JP14735087 A JP 14735087A JP 14735087 A JP14735087 A JP 14735087A JP S62295940 A JPS62295940 A JP S62295940A
Authority
JP
Japan
Prior art keywords
glass fiber
component
polypropylene
mixture
molding material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP14735087A
Other languages
Japanese (ja)
Other versions
JPS6352051B2 (en
Inventor
Taisuke Okita
泰介 沖田
Kanemitsu Oishi
大石 金光
Yoshiteru Tokawa
芳晃 東川
Shuji Yoshimi
吉見 周二
Junichi Kimura
純一 木村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Chemical Co Ltd
Original Assignee
Sumitomo Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Chemical Co Ltd filed Critical Sumitomo Chemical Co Ltd
Priority to JP14735087A priority Critical patent/JPS62295940A/en
Publication of JPS62295940A publication Critical patent/JPS62295940A/en
Publication of JPS6352051B2 publication Critical patent/JPS6352051B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To provide a PP molding material having excellent physical properties, by extruding a mixture of PP, specified glass fiber and an acrylic acid- or maleic anhydride-modified PP in a vacuum. CONSTITUTION:Glass fiber (a) is blended with 0.02-0.2PHR [based on the amount of the component (a)] aminosilane coupling agent (b) and 0.2-1.2PHR [based on the amount of the component (a)] epoxy resin (c) as a bundling agent to obtain treated glass fiber (B). A mixture of 89-57wt% PP and 11-43wt% component B is mixed with a modified PP (C) contg. the following component (e) obtd. by reacting PP (d) with acrylic acid or maleic anhydride (e) in the presence of an org. peroxide (f) in such a proportion as to give a weight ratio of the component (e) to the component B of 0.01-0.06. The mixture is extruded through a vented extruder in a vacuum to obtain a PP molding material having a volatile matter content of not higher than 0.1wt%.

Description

【発明の詳細な説明】 3、発明の詳細な説明 本発明は優れた物性を有するガラス繊維強化ポリプロピ
レン成形材料に関する。
Detailed Description of the Invention 3. Detailed Description of the Invention The present invention relates to a glass fiber reinforced polypropylene molding material having excellent physical properties.

一般にポリプロピレンは優れた物理的、化学的特性を有
し、汎用の成形材料として広く用いられている。しかし
ながらその耐熱性、剛性の改良を主目的としてガラス繊
維などの補強材で強化する場合、他の熱可塑性樹脂1例
えばナイロン、ポリカーボネート、スチレン系樹脂等に
比較して補強効果が小さく単純に混合するだけでは実用
上満足すべき複合材料は得られない。
Generally, polypropylene has excellent physical and chemical properties and is widely used as a general-purpose molding material. However, when reinforcing it with a reinforcing material such as glass fiber with the main purpose of improving its heat resistance and rigidity, it has a small reinforcing effect compared to other thermoplastic resins such as nylon, polycarbonate, and styrene resins, so it is difficult to mix easily. A practically satisfactory composite material cannot be obtained by using only this method.

これは基本的にはポリプロピレンが反応性の官能基を有
しておらずガラス繊維との接着性が悪いことに基因して
いるが、この欠点を補うためシラン系のカップリング剤
などを用いてガラス繊維の表面処理をおこなうことは通
常なされており、ある程度の効果は得られているが、満
足すべき結果は得られていない。
This is basically due to the fact that polypropylene does not have reactive functional groups and has poor adhesion to glass fibers, but to compensate for this drawback, silane-based coupling agents are used. Surface treatment of glass fibers is commonly performed, and although some effects have been obtained, satisfactory results have not been obtained.

また、シラン系カップリング剤でガラス繊維の表面処理
を行いそのカップリング剤と反応性の官能基を有し、か
つポリプロピレンとの相溶性に優れた適当な化合物を第
三成分として添加する方法もあり、実際におこなわれて
いる例もあるか、この場合も又充分満足すべき結果は得
られていない。
Another method is to surface-treat the glass fiber with a silane coupling agent and add a suitable compound as a third component that has a functional group reactive with the coupling agent and is highly compatible with polypropylene. There are some examples where this has actually been done, but in this case too, fully satisfactory results have not been obtained.

又、別な方法としてアクリル酸、無水マレイン酸に代表
される不飽和カルボン酸をポリプロピレンと共重合させ
たり、あるいはグラフト重合させた変性ポリプロピレン
を用いろこトモ報告されており、かなりの効果をあげて
はいるが。
In addition, it has been reported that another method is to copolymerize unsaturated carboxylic acids such as acrylic acid and maleic anhydride with polypropylene, or to use modified polypropylene obtained by graft polymerization. Although it is.

いまだ充分とはいいがたい。しかしながら、この方法に
よればカルボキシル基とガラス繊維の処理剤であるシラ
ン系カップリング剤との間に強固な化学結合が形成され
2 これによりポリプロピレンとガラス繊維の間番こ優
れた接着性があられれ、変性ポリプロピレンを使用した
系では。
It's hard to say that it's still sufficient. However, according to this method, a strong chemical bond is formed between the carboxyl group and the silane coupling agent used as a treatment agent for glass fiber.2 This results in excellent adhesion between the polypropylene and the glass fiber. However, in systems using modified polypropylene.

シラン系カップリング剤のみ使用した系とか。A system that uses only a silane coupling agent.

第三成分を添加した系よりは、はるカリこ耐熱性。Much more heat resistant than systems with a third component added.

機械的強度の向上がみられるが、その効果とともに変性
ポリプロピレンの使用は種々の問題を発生させた。特に
変性ポリプロピレンはベース甜脂であるポリプロピレン
に比較して、はるかに吸湿性であるため、押出加工時に
発泡等の問題を発生させて、操業の安定性を悪くシ、又
物性面においても発泡にともない気泡を含むことからガ
ラス繊維とマl−’Jフックス脂の界面にボイドを発生
させること゛にもなり、変性ポリプロピレンを用いて接
着性を向上させた効果も結果的には充分にあられれない
という場合が多かった。
Although the mechanical strength has been improved, along with this effect, the use of modified polypropylene has also caused various problems. In particular, modified polypropylene is much more hygroscopic than polypropylene, which is the base sugar, so it can cause problems such as foaming during extrusion processing, worsening operational stability, and also has poor foaming properties. The inclusion of air bubbles also creates voids at the interface between the glass fiber and the Maru-'J Fuchs resin, and the effect of improving adhesion using modified polypropylene may not be fully realized as a result. In many cases, there was no.

本発明はポリプロピレンをガラス繊維にて補強する場合
に変性ポリプロピレンを用い、かつ前述した如き問題も
解消し、従来のものに比較して物性面で飛躍的に向上し
たガラス繊維強化ポリプロピレン成形材料に関する。
The present invention relates to a glass fiber-reinforced polypropylene molding material that uses modified polypropylene when reinforcing polypropylene with glass fibers, solves the above-mentioned problems, and has dramatically improved physical properties compared to conventional molding materials.

本発明はポリプロピレン(9)89〜57 wt%およ
CFjfラス繊維に対して0.02〜0.2 PHRの
アミノシラン系カップリング剤および0.2〜1.2 
PHRのエポキシ樹脂で処理したガラス繊維IB)11
〜43wt%からなる混合物(A十B)に対して。
The present invention uses an aminosilane coupling agent of 0.02-0.2 PHR and 0.2-1.2 PHR for polypropylene (9) 89-57 wt% and CFJF lath fiber.
Glass fiber treated with PHR epoxy resin IB) 11
For a mixture (A+B) consisting of ~43 wt%.

ガラス繊維■に対してのアクリル酸又は無水マレイン酸
の比率が0.01〜0.06の範囲になるようにアクリ
ル酸又は無水マレイン酸を含む変性ポリプロピレン0を
添加した混合物(A+B+C)をベント型押出機で減圧
度500wHg以上の減圧状態で押出加工して得られる
強じんなガラス繊維強化ポリプロピレン成形材料に関す
るものであり、具体的な検討結果については実施例に示
す。
A mixture (A+B+C) in which modified polypropylene containing acrylic acid or maleic anhydride (0) was added so that the ratio of acrylic acid or maleic anhydride to glass fiber (2) was in the range of 0.01 to 0.06 was made into a vent type. The present invention relates to a strong glass fiber-reinforced polypropylene molding material obtained by extrusion processing using an extruder under reduced pressure of 500 wHg or more, and specific study results are shown in Examples.

本発明に用いられるポリプロピレンは一般的にポリプロ
ピレンの名称でいわれる結晶性ポリプロピレンのことで
あり、プロピレンの単独重合体およびプロピレンの共重
合体中の含有率が15wt%以下の他のα−オレフィン
、例工ばエチレンとの本質的に結晶性である共重合体を
意味するものである。又、ガラス繊維の処理剤としては
カップリング剤としてアミノシランを0.02〜0.2
 PHR,集束剤として0.2〜1.2 PHRのエポ
キシ樹脂を添加したものがよく、カップリング剤として
は他にビニルンラン、アクリル7ラン、エポキシシラン
等又、集束剤としては酸ビ等を二ついて検討をおこなっ
たが、上述した処理剤を用いる場合に並びうるような結
果は得られなかった。又、添加量についてはカップリン
グ剤の場合はガラス繊維に対して0.02 PHR以上
、好ましくは0.04 PHR以上がよく、上限は0、
2 PHRまでが実用的であり、それ以上添加しても機
械的物性、耐熱性等の物性面で向上はみられない。又、
集束剤の場合は0.2 PHR以上。
The polypropylene used in the present invention is a crystalline polypropylene generally referred to as polypropylene, and other α-olefins with a content of 15 wt% or less in propylene homopolymers and propylene copolymers, For example, an essentially crystalline copolymer with ethylene is meant. In addition, as a treatment agent for glass fibers, aminosilane is used as a coupling agent at 0.02 to 0.2
It is best to add an epoxy resin with a PHR of 0.2 to 1.2 PHR as a sizing agent, and as a coupling agent, vinyl run, acrylic 7 run, epoxy silane, etc., and as a sizing agent, vinyl oxide, etc. However, no results were obtained that would be comparable to those obtained when using the above-mentioned processing agent. In addition, in the case of a coupling agent, the amount to be added is preferably 0.02 PHR or more, preferably 0.04 PHR or more, and the upper limit is 0.
Up to 2 PHR is practical, and adding more than that will not improve physical properties such as mechanical properties and heat resistance. or,
0.2 PHR or higher for sizing agents.

好ましくは0.3 PHR以上がよく上限は1.2 P
HRまでが実用的であり、それ以上添加しても物性面で
の向上はあまりみられず、逆に熱安定性の点で着色等の
問題が発生してくる。又、混合物中のガラス繊維濃度は
ガラス繊維の補強効果が顕著になる11wt%以上43
wt%までが実際的であり、それ以上になると物性面で
のバランスが悪くなり、製造面でも難しくなる。
Preferably 0.3 PHR or more, and the upper limit is 1.2 PHR
Up to HR is practical, and adding more than that will not improve much in terms of physical properties, and on the contrary, problems such as coloring will occur in terms of thermal stability. In addition, the glass fiber concentration in the mixture is 11 wt% or more, at which the reinforcing effect of glass fiber becomes noticeable43.
Up to wt% is practical, and if it exceeds that, the balance in terms of physical properties will be poor and manufacturing will also become difficult.

又2本発明に用いられる変性ポリプロピレンは所定量の
ポリプロピレンに無水マレイン酸又はアクリル酸を有機
過酸化物ととも番こ添加し。
The modified polypropylene used in the present invention is prepared by adding maleic anhydride or acrylic acid to a predetermined amount of polypropylene along with an organic peroxide.

一般に用いられる押出機中で溶融混練し、製造される。It is produced by melt-kneading in a commonly used extruder.

変性ポリプロピレン中の無水マレイン酸又はアクリル酸
の濃度は任意でよいが変性ボリプロピレンの熱安定性、
グラフト率等から2,0〜6.0wt%ぐらいが適当で
あり、又混合物中(7) 無水−vレイン酸又はアクリ
ル酸の濃度は混合物中のガラス繊維濃度(処理剤の量)
により決定され、ガラス繊維に対して前述した処理剤濃
度であればガラス繊維とアクリル酸又は無水マレイン酸
の比率が0.01〜0.06が適当であり。
The concentration of maleic anhydride or acrylic acid in the modified polypropylene may be arbitrary, but the thermal stability of the modified polypropylene
Approximately 2.0 to 6.0 wt% is appropriate based on the graft ratio, etc., and the concentration of (7) anhydrous leic acid or acrylic acid in the mixture is determined by the glass fiber concentration (amount of treatment agent) in the mixture.
If the above-mentioned concentration of the treatment agent is determined for the glass fiber, the ratio of glass fiber to acrylic acid or maleic anhydride is suitably 0.01 to 0.06.

0、O1以下では変性効果が不充分であり、 0.06
以上であれば特に熱安定性の点で実用上問題が発生する
If it is less than 0, O1, the denaturing effect is insufficient, and 0.06
If it is more than that, a practical problem will occur especially in terms of thermal stability.

又1本発明では前述したポリプロピレン、ガラス繊維、
変性ポリプロピレンを混合する場合にベント型押出機を
用いてベント部分より真空ポンプ等の設備にて減圧状態
で押出加工し、製品のVM(揮発分)を0.1wt%以
下にすることを特徴としている。変性ポリプロピレンは
吸湿性であるため減圧ではない一般の条件(大気解放下
)で押出加工をおこなうと成形品が発泡し。
In addition, in the present invention, the above-mentioned polypropylene, glass fiber,
When mixing modified polypropylene, a vented extruder is used to extrude from the vent part under reduced pressure with equipment such as a vacuum pump, and the VM (volatile content) of the product is reduced to 0.1 wt% or less. There is. Modified polypropylene is hygroscopic, so if it is extruded under normal conditions (open to the atmosphere) without reduced pressure, the molded product will foam.

操業の安定性を悪くシ、物性面でもマトリックスポリマ
ーとガラス繊維の接着状態を不良にするため1期πした
程の効果力そ得られない。そのため従来までは変性ポリ
プロピレンの予備乾燥等がおこなわれてきたが、予備乾
燥では表面付着水分を若干取り除くという程度の効果し
かなく、はなはだ不充分である。
The stability of operation is poor, and in terms of physical properties, the adhesion between the matrix polymer and the glass fibers is poor, so it is not as effective as the first stage. For this reason, the modified polypropylene has heretofore been subjected to pre-drying, but pre-drying only has the effect of slightly removing moisture adhering to the surface and is extremely insufficient.

又、VM(揮発分)については実施例にも示すが、0.
1wt%以下にすることが必要であり、減圧状態で加工
すればある程度の物性を有するものは得られるが、0.
1wt%以上のVM(揮発分)を含んでおれば満足すべ
き物性のものは得られない。
Further, as for VM (volatile content), as shown in the examples, 0.
It is necessary to reduce the amount to 1 wt% or less, and if processed under reduced pressure, products with certain physical properties can be obtained, but 0.
If it contains 1 wt% or more of VM (volatile matter), satisfactory physical properties cannot be obtained.

なお、VM(揮発分)は試料的10grを105℃恒温
乾燥器内で5時間加熱乾燥した後の揮発分を重量%であ
られしたものを意味する。
In addition, VM (volatile content) means the volatile content obtained by heating and drying a sample of 10 gr in a constant temperature dryer at 105° C. for 5 hours, expressed as weight percent.

又1本発明の成形材料に一般的な各種の酸化防止剤、紫
外線吸収剤等の安定剤および一般的な顔料、無機充填剤
等の添加は任意になし得る。
Further, various antioxidants, stabilizers such as ultraviolet absorbers, general pigments, inorganic fillers, etc. which are commonly used in the molding material of the present invention may be optionally added.

l)−!a束剤 a:エポキシ樹脂 b:酢酸ビニル樹脂 2)カップリング剤 C:r−アミノブロピルトリメトキンンランd;ビニル
エトキシシラン e : r−メタアクリロキシプロピルトリメトキシシ
ラン3)配合処方 (A)ベースポリプロピレン(住友ノープレン0W 5
01 、 MI=8 ) 50wt%、所定の処理をお
こなった0ガラス繊維30wt%(混合物(A+B)に
おいてAは62.5wt%、Bは37.5wt%に相当
する)、アクリル酸変性ポリプロピレン(アクリル酸含
量4.0wt%) 20wt%をリボンプレンダーを使
用して混合。
l)-! a Bundling agent a: Epoxy resin b: Vinyl acetate resin 2) Coupling agent C: r-aminopropyltrimethoxylene d; Vinylethoxysilane e: r-methacryloxypropyltrimethoxysilane 3) Combination formulation (A) Base polypropylene (Sumitomo Noprene 0W 5
01, MI=8) 50 wt%, 30 wt% of predetermined treated 0 glass fiber (corresponding to 62.5 wt% of A and 37.5 wt% of B in the mixture (A+B)), acrylic acid-modified polypropylene (acrylic Acid content: 4.0 wt%) 20 wt% was mixed using a ribbon blender.

4)テストピース 上記混合物をベント型押出機(L/D=25゜C−R,
=3.3.65tMAφ)にて減圧度680mHgの条
件で押出造粒しく樹脂温度230℃)、射出成形機にて
所定のテストピースを作成(樹脂温度250℃)。
4) Test piece The above mixture was passed through a vented extruder (L/D=25°C-R,
= 3.3.65 tMAφ) at a reduced pressure of 680 mHg (resin temperature: 230°C), and a predetermined test piece was prepared using an injection molding machine (resin temperature: 250°C).

Claims (1)

【特許請求の範囲】[Claims] ポリプロピレン(A)89〜57wt%およびガラス繊
維に対して0.02〜0.2PHRのアミノシラン系カ
ップリング剤および0.2〜1.2PHRのエポキシ樹
脂で処理したガラス繊維(B)11〜43wt%からな
る混合物(A+B)に対して、ガラス繊維(B)に対し
てのアクリル酸又は無水マレイン酸の重量比率が0.0
1〜0.06の範囲になるようにアクリル酸又は無水マ
レイン酸を含む変性ポリプロピレン(C)を添加した混
合物(A+B+C)をベント型押出機で減圧状態で押出
加工して得られるVM(揮発分)0.1wt%以下の強
じんなポリプロピレン成形材料。
Polypropylene (A) 89-57 wt% and glass fiber (B) 11-43 wt% treated with 0.02-0.2 PHR aminosilane coupling agent and 0.2-1.2 PHR epoxy resin The weight ratio of acrylic acid or maleic anhydride to glass fiber (B) is 0.0 for the mixture (A+B) consisting of
The VM (volatile content ) Tough polypropylene molding material of 0.1 wt% or less.
JP14735087A 1987-06-12 1987-06-12 Polypropylene molding material Granted JPS62295940A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14735087A JPS62295940A (en) 1987-06-12 1987-06-12 Polypropylene molding material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14735087A JPS62295940A (en) 1987-06-12 1987-06-12 Polypropylene molding material

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP1845277A Division JPS53102948A (en) 1977-02-21 1977-02-21 Polypropylene molding material

Publications (2)

Publication Number Publication Date
JPS62295940A true JPS62295940A (en) 1987-12-23
JPS6352051B2 JPS6352051B2 (en) 1988-10-17

Family

ID=15428197

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14735087A Granted JPS62295940A (en) 1987-06-12 1987-06-12 Polypropylene molding material

Country Status (1)

Country Link
JP (1) JPS62295940A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5376701A (en) * 1990-01-15 1994-12-27 Exxon Chemical Patents Inc. Thermoplastic polymer fibre composition
WO2005001276A1 (en) * 2003-06-30 2005-01-06 Toyo Roki Seizo Kabushiki Kaisha Fiber-reinforced resin composition for parts of air intake system of internal combustion engine
CN102516642A (en) * 2011-11-23 2012-06-27 安徽宜万丰电器有限公司 Automobile support and manufacturing method thereof
CN103342858A (en) * 2013-06-29 2013-10-09 金发科技股份有限公司 Chopped glass fiber reinforced polypropylene composite material and preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS497335A (en) * 1972-05-11 1974-01-23
JPS502167A (en) * 1973-05-16 1975-01-10
JPS525391A (en) * 1975-06-24 1977-01-17 Central Glass Co Ltd Sizing component of glass fibre
JPS528054A (en) * 1975-07-10 1977-01-21 Mitsui Petrochem Ind Ltd Glass-fiber reinforced polyolefin composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS497335A (en) * 1972-05-11 1974-01-23
JPS502167A (en) * 1973-05-16 1975-01-10
JPS525391A (en) * 1975-06-24 1977-01-17 Central Glass Co Ltd Sizing component of glass fibre
JPS528054A (en) * 1975-07-10 1977-01-21 Mitsui Petrochem Ind Ltd Glass-fiber reinforced polyolefin composition

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5376701A (en) * 1990-01-15 1994-12-27 Exxon Chemical Patents Inc. Thermoplastic polymer fibre composition
WO2005001276A1 (en) * 2003-06-30 2005-01-06 Toyo Roki Seizo Kabushiki Kaisha Fiber-reinforced resin composition for parts of air intake system of internal combustion engine
US7834078B2 (en) 2003-06-30 2010-11-16 Toyo Roki Seizo Kabushiki Kaisha Fiber-reinforced resin composition for parts of air intake system of internal combustion engine
CN102516642A (en) * 2011-11-23 2012-06-27 安徽宜万丰电器有限公司 Automobile support and manufacturing method thereof
CN103342858A (en) * 2013-06-29 2013-10-09 金发科技股份有限公司 Chopped glass fiber reinforced polypropylene composite material and preparation method and application thereof

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