JPS6229515Y2 - - Google Patents
Info
- Publication number
- JPS6229515Y2 JPS6229515Y2 JP19373883U JP19373883U JPS6229515Y2 JP S6229515 Y2 JPS6229515 Y2 JP S6229515Y2 JP 19373883 U JP19373883 U JP 19373883U JP 19373883 U JP19373883 U JP 19373883U JP S6229515 Y2 JPS6229515 Y2 JP S6229515Y2
- Authority
- JP
- Japan
- Prior art keywords
- cloth
- roller
- engraving
- cotton fabric
- friction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 claims description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 12
- 230000008961 swelling Effects 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims 1
- 206010042674 Swelling Diseases 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 239000007844 bleaching agent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004042 decolorization Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Description
【考案の詳細な説明】
この考案は、綾織り綿布即ちジーンズの連続湿
式摩擦加工装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION This invention relates to a continuous wet rubbing apparatus for twill cotton fabric, namely jeans.
近年、第1図及び第2図に示すように、ジーン
ズと称し濃紺色の経糸Xと、白色の緯糸Yとから
なる霜降状2/1綾織り綿布を用いたズボン等の外
衣が普及している。 In recent years, as shown in Figures 1 and 2, outer clothing such as trousers, called jeans, made of marbled 2/1 twill weave cotton fabric consisting of dark blue warp X and white weft Y has become popular. There is.
ところが、このジーンズは、表面側に経糸Xが
多く露出して濃紺色が強く外観上いかにも新品で
あるように見えると共に、厚手で手触りが粗硬で
あるため、むしろ洗濯を繰返して濃紺色が退色し
白さが増すと共に使い古したような比較的柔軟な
ものが好まれていた。 However, these jeans have a strong dark blue color with many of the warp threads X exposed on the front side, making them look brand new.They are also thick and rough to the touch, so the dark blue color fades after repeated washing. Relatively flexible items that looked whiter and worn out were preferred.
この考案の目的は、前述のような要望に対応す
ることにある。 The purpose of this invention is to meet the above-mentioned demands.
即ちこの考案は、複数の摩擦用彫刻ローラと複
数の布押え用ガイドローラと放水管とを交互に配
設し、彫刻ローラはばね等を介して布に弾性接触
すると共に布との交差方向に摺動自在に取り付け
られ、これらのローラ列の一端部に布供給部を、
他端部に布取出部をそれぞれ付設して綿布を湿潤
状態にして所要速度に通過せしめ、布の表面を摩
擦して濃紺色を退色させるようにした連続湿式綿
布摩擦加工装置である。 That is, in this invention, a plurality of friction engraving rollers, a plurality of guide rollers for presser foot, and a water discharge pipe are arranged alternately, and the engraving roller elastically contacts the cloth via a spring or the like, and also moves in the direction crossing the cloth. A cloth supply unit is slidably mounted at one end of these roller rows,
This is a continuous wet cotton cloth friction processing device in which a cloth take-out section is attached to each end of the cloth, the cotton cloth is moistened and passed through at a required speed, and the surface of the cloth is rubbed to fade the dark blue color.
以下、この考案の実施例を添付図面に基づいて
説明する。この考案の連続湿式綿布摩擦加工装置
は、第3図に示すように、布供給部1、浸せき式
膨潤処理部2、ローラ式摩擦加工部3、加熱ロー
ラ式乾燥部4及び布振落し部5を組合せたものか
らなる。 Hereinafter, embodiments of this invention will be described based on the accompanying drawings. As shown in FIG. 3, the continuous wet cotton cloth friction processing apparatus of this invention includes a cloth supply section 1, a dipping-type swelling treatment section 2, a roller-type friction processing section 3, a heating roller-type drying section 4, and a cloth shaking-off section 5. Consists of a combination of.
前記浸せき式膨潤処理部2は、水槽6と上下の
複数のガイドローラ7とからなり、水槽6の中の
ハイドロサルフアイト、漂白剤、洗剤等の薬剤を
所要比率投入溶解して膨潤処理を行うと共に脱色
処理をも行う。摩擦加工部3との間には、ローラ
式脱水機8及び布幅出機9が設置されている。 The immersion type swelling treatment section 2 consists of a water tank 6 and a plurality of upper and lower guide rollers 7, and performs swelling treatment by adding and dissolving chemicals such as hydrosulfite, bleach, detergent, etc. in the water tank 6 in a required ratio. At the same time, decolorization treatment is also performed. A roller-type dehydrator 8 and a fabric tenter 9 are installed between the friction processing section 3 and the friction processing section 3 .
前記ローラ式摩擦加工部3は、第4図に示すよ
うに、外周面に所要の凹凸を刻設した複数の摩擦
用彫刻ローラ10と、複数の布押え用ガイドロー
ラ11とが交互に側面円弧状に且つ彫刻ローラ1
0で布Aを中へ押し込み、ガイドローラ11で布
を外へ押し上げるように配設され、彫刻ローラ1
0の脇に高圧放水管12が配管され、上部中央が
布出入口となり、ここに2対のガイドローラ13
が付設されている。 As shown in FIG. 4, the roller-type friction processing section 3 includes a plurality of friction engraving rollers 10 whose outer circumferential surfaces are engraved with required irregularities and a plurality of presser foot guide rollers 11 that alternately form a circular side surface. arc shape and engraving roller 1
The engraving roller 1
A high-pressure water discharge pipe 12 is installed next to 0, and the center of the upper part serves as a cloth entrance and exit, and two pairs of guide rollers 13 are installed here.
is attached.
前記各彫刻ローラ10は、両端の軸受14が星
形に配設した軸受材15によつて放射状方向摺動
自在に支持され、軸端のチエーンホイル16に装
着したチエーン17を介して変速モータ18で所
要速度に回転駆動される。軸受14は、外側のつ
る巻きばね19の緩衝装置によつて布Aに弾性接
触しており、且つ内側のねじ棒20に当接係止さ
れている。彫刻ローラ10は、走行中の布Aから
受ける振動や垂れ張り等の外力によつて外方向に
弾性揺動し布の損傷を防ぐと共に退色斑を防止し
ている。ねじ棒20を回して彫刻ローラ10を放
射状方向に微動させ布Aの種類等に対応して布A
との接触作用面積を適宜調節することができる。 Each engraving roller 10 is supported by bearings 14 at both ends to be slidable in a radial direction by bearing members 15 arranged in a star shape, and is connected to a variable speed motor 18 via a chain 17 attached to a chain wheel 16 at the end of the shaft. is rotated at the required speed. The bearing 14 is in elastic contact with the cloth A by the shock absorbing device of the helical spring 19 on the outside, and is abutted and locked on the threaded rod 20 on the inside. The engraving roller 10 is elastically swung outward by external forces such as vibrations and sag received from the running cloth A, thereby preventing damage to the cloth and fading spots. Turn the threaded rod 20 to slightly move the engraving roller 10 in the radial direction to create the cloth A according to the type of cloth A.
The contact area can be adjusted as appropriate.
前記布押え用ガイドローラ11は、軸端のチエ
ーンホイル21に装着したチエーン22を介して
変速モータ23によつて彫刻ローラ10と同じ周
速になる回転数に駆動される。さらに、1個飛び
のガイドローラ11には、布Aを弾性挾持する上
ローラ24が装着され、上ローラ24に緩衝装置
25が付設されている。高圧放水管12から出る
放水によつて布Aが湿潤されソフトタツチに彫刻
ローラ10に接触するようになる。この高圧放水
管12は水圧及び放水量を適宜調節することがで
きる。 The presser foot guide roller 11 is driven by a variable speed motor 23 via a chain 22 attached to a chain wheel 21 at the end of the shaft to a rotation speed that is the same circumferential speed as the engraving roller 10. Furthermore, an upper roller 24 for elastically clamping the cloth A is attached to each guide roller 11, and a buffer device 25 is attached to the upper roller 24. The cloth A is moistened by the water discharged from the high-pressure water discharge pipe 12 and comes into contact with the engraving roller 10 with a soft touch. This high-pressure water discharge pipe 12 can adjust the water pressure and water discharge amount as appropriate.
前記ローラ式摩擦加工部3の布出口の外側にテ
ンシヨンローラ26とローラ式脱水機8が設置さ
れている。 A tension roller 26 and a roller dehydrator 8 are installed outside the cloth outlet of the roller type friction processing section 3.
前記加熱ローラ式乾燥部4は、多数の蒸気加熱
ドラム27からなり、布速と同じ周速に回転する
各蒸気加熱ドラム27に布Aが面接触して送られ
るうちに、乾燥されアイロン仕上される。 The heated roller type drying section 4 consists of a large number of steam heating drums 27, and the cloth A is dried and ironed while being sent in surface contact with each steam heating drum 27 that rotates at the same circumferential speed as the cloth speed. Ru.
本考案の連続湿式綿布摩擦加工装置は、浸せき
式膨潤処理部2及び加熱ローラ式乾燥部4を省略
することもでき、また、他の連続式布仕上装置の
中の要部にこのローラ式摩擦加工部3を付設する
ことができる。またローラ式摩擦加工部3は、上
述のような側面円弧状に彫刻ローラ10、ガイド
ローラ11及び高圧放水管12を配設するほか、
直線状に配設することもできる。 The continuous wet type cotton fabric friction processing apparatus of the present invention can omit the dipping type swelling treatment section 2 and the heating roller type drying section 4, and can also be used as a main part in other continuous type cloth finishing apparatuses. A processing section 3 can be added. In addition, the roller-type friction processing section 3 includes an engraving roller 10, a guide roller 11, and a high-pressure water discharge pipe 12 arranged in the circular arc shape on the side as described above.
They can also be arranged in a straight line.
この考案に係る連続湿式綿布摩擦加工装置は、
以上のような構造のものであり、これを使用する
場合、布Aの表側が彫刻ローラ10に接触するよ
うに布Aを布供給部1に供給する。彫刻ローラ1
0の回転数及び彫刻ローラ10と布Aとの接触面
積は布Aの種類やその仕上り状態をチエツクして
適宜調整する。 The continuous wet cotton cloth friction processing device according to this invention is
The structure is as described above, and when this is used, the cloth A is fed to the cloth supply section 1 so that the front side of the cloth A comes into contact with the engraving roller 10. Engraving roller 1
The number of rotations at 0 and the contact area between the engraving roller 10 and the cloth A are adjusted as appropriate by checking the type of cloth A and its finished state.
布Aは、浸せき式膨潤処理部2において、吸水
して膨潤し、溶液中のハドロサルフアイト、漂白
剤等の薬剤によつて脱色処理されて経糸Xの濃紺
色が退色する。次にローラ式摩擦加工部3におい
ては、布Aは放水によつて湿めり高速回転する彫
刻ローラ10の凹凸面に接触して表面側に多く露
出した濃紺色の経糸X(第1図及び第2図参照)
が削られ毛羽等が切除されて使い古したようにな
ると共に下の白色の緯糸Yが多く露出するように
なり、外観上白目に変色する。加熱ローラ式乾燥
部4においては、布Aを乾燥させると共にアイロ
ン仕上を施し布を直ちに製品として出荷できるよ
うにする。 The cloth A absorbs water and swells in the soaking-type swelling treatment section 2, and is decolorized by chemicals such as hadrosulfite and bleach in the solution, so that the dark blue color of the warp yarns X fades. Next, in the roller-type friction processing section 3, the cloth A is moistened by spraying water and comes into contact with the uneven surface of the engraving roller 10 rotating at high speed, so that the dark blue warp X (see Fig. 1 and (See Figure 2)
The threads are shaved off and the fuzz etc. are removed, making it look worn out, and more of the lower white weft yarn Y becomes exposed, giving it a discolored appearance. In the heated roller type drying section 4, the cloth A is dried and ironed so that the cloth can be immediately shipped as a product.
以上述べたように、この考案の連続湿式綿布摩
擦加工装置によると、高速度に能率よく、使い古
したような感じ、例えば濃紺色の霜降状ジーンズ
であれば退色した白さのものが得られ、且つ摩擦
程度も簡単に適宜調整できて便利である等の効果
がある。 As mentioned above, the continuous wet cotton cloth friction processing device of this invention can produce a worn-out feeling at high speed and efficiently, for example, for dark blue marbled jeans, it can produce a faded white color. In addition, the degree of friction can be adjusted easily and conveniently.
第1図及び第2図は、この考案に係る綿布の一
例を示す組織図及び第1図の断面図、第3図はこ
の考案の一実施例を示す概略側面図、第4図は同
上の要部詳細側面図である。
1……布供給部、2……膨潤処理部、3……摩
擦加工部、4……乾燥部、5……布振落し部、8
……脱水機、10……彫刻ローラ、11……ガイ
ドローラ、12……高圧放水管、14……軸受、
18,23……変速モータ。
Figures 1 and 2 are an organization chart showing an example of cotton fabric according to this invention and a sectional view of Figure 1, Figure 3 is a schematic side view showing an embodiment of this invention, and Figure 4 is the same as above. It is a detailed side view of the main part. 1...Fabric supply section, 2...Swelling processing section, 3...Friction processing section, 4...Drying section, 5...Fabric shaking off section, 8
... Dehydrator, 10 ... Engraving roller, 11 ... Guide roller, 12 ... High pressure water discharge pipe, 14 ... Bearing,
18, 23... variable speed motor.
Claims (1)
彫刻ローラと複数の布押え用ガイドローラと放
水管とを交互に配設し、前記彫刻ローラは、ば
ね等を介して布に弾性接触すると共に布との交
差方向に摺動自在に取り付けられ、前記ローラ
列の一端部に布供給部を付設し且つ他端部に布
取出部を付設して綿布を湿潤状態で所要速度に
通過せしめるようにした連続湿式綿布摩擦加工
装置。 (2) 前記ローラ列の布供給部側に布膨潤用水槽が
設置してあると共に、布取出部側に布乾燥装置
が設置してある実用新案登録請求の範囲第1項
記載の連続湿式綿布摩擦加工装置。[Claims for Utility Model Registration] (1) A plurality of friction engraving rollers with required unevenness carved on the outer peripheral surface, a plurality of guide rollers for a presser foot, and a water discharge pipe are arranged alternately, and the engraving roller is , is attached to elastically contact the cloth via a spring or the like and to be slidable in a direction crossing the cloth, and has a cloth supply section attached to one end of the roller row and a cloth take-out section attached to the other end. A continuous wet cotton fabric friction processing device that allows cotton fabric to pass through at a required speed in a wet state. (2) The continuous wet cotton fabric according to claim 1, wherein a cloth swelling water tank is installed on the cloth supplying section side of the roller row, and a cloth drying device is installed on the cloth takeout section side. Friction processing equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19373883U JPS60102295U (en) | 1983-12-15 | 1983-12-15 | Continuous wet cotton cloth friction processing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19373883U JPS60102295U (en) | 1983-12-15 | 1983-12-15 | Continuous wet cotton cloth friction processing equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60102295U JPS60102295U (en) | 1985-07-12 |
JPS6229515Y2 true JPS6229515Y2 (en) | 1987-07-29 |
Family
ID=30416621
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19373883U Granted JPS60102295U (en) | 1983-12-15 | 1983-12-15 | Continuous wet cotton cloth friction processing equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60102295U (en) |
-
1983
- 1983-12-15 JP JP19373883U patent/JPS60102295U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS60102295U (en) | 1985-07-12 |
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