JPS62280211A - Production of impact-resistant resin - Google Patents
Production of impact-resistant resinInfo
- Publication number
- JPS62280211A JPS62280211A JP11209186A JP11209186A JPS62280211A JP S62280211 A JPS62280211 A JP S62280211A JP 11209186 A JP11209186 A JP 11209186A JP 11209186 A JP11209186 A JP 11209186A JP S62280211 A JPS62280211 A JP S62280211A
- Authority
- JP
- Japan
- Prior art keywords
- conjugated diene
- aromatic vinyl
- styrene
- weight
- impact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 43
- 239000011347 resin Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000002245 particle Substances 0.000 claims abstract description 51
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 51
- 150000001993 dienes Chemical class 0.000 claims abstract description 43
- -1 aromatic vinyl compound Chemical class 0.000 claims abstract description 27
- 229920000642 polymer Polymers 0.000 claims abstract description 25
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 229920001400 block copolymer Polymers 0.000 claims abstract description 15
- 239000000178 monomer Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 abstract description 62
- 229920001971 elastomer Polymers 0.000 abstract description 31
- 239000005060 rubber Substances 0.000 abstract description 23
- 229920002857 polybutadiene Polymers 0.000 abstract description 11
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 abstract description 5
- 229920002959 polymer blend Polymers 0.000 abstract description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 23
- 230000000052 comparative effect Effects 0.000 description 15
- 238000003756 stirring Methods 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 13
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 10
- 238000012662 bulk polymerization Methods 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- 230000000704 physical effect Effects 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 8
- 229920005990 polystyrene resin Polymers 0.000 description 8
- 101100208721 Mus musculus Usp5 gene Proteins 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 239000002174 Styrene-butadiene Substances 0.000 description 6
- 238000010559 graft polymerization reaction Methods 0.000 description 6
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 5
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- 239000011115 styrene butadiene Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- WAEOXIOXMKNFLQ-UHFFFAOYSA-N 1-methyl-4-prop-2-enylbenzene Chemical group CC1=CC=C(CC=C)C=C1 WAEOXIOXMKNFLQ-UHFFFAOYSA-N 0.000 description 3
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- PBGVMIDTGGTBFS-UHFFFAOYSA-N but-3-enylbenzene Chemical compound C=CCCC1=CC=CC=C1 PBGVMIDTGGTBFS-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 229920000359 diblock copolymer Polymers 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 150000002900 organolithium compounds Chemical class 0.000 description 3
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 239000001506 calcium phosphate Substances 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 2
- 229940078499 tricalcium phosphate Drugs 0.000 description 2
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 2
- 235000019731 tricalcium phosphate Nutrition 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- HGRZLIGHKHRTRE-UHFFFAOYSA-N 1,2,3,4-tetrabromobutane Chemical compound BrCC(Br)C(Br)CBr HGRZLIGHKHRTRE-UHFFFAOYSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- NOSXUFXBUISMPR-UHFFFAOYSA-N 1-tert-butylperoxyhexane Chemical compound CCCCCCOOC(C)(C)C NOSXUFXBUISMPR-UHFFFAOYSA-N 0.000 description 1
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 1
- MEZZCSHVIGVWFI-UHFFFAOYSA-N 2,2'-Dihydroxy-4-methoxybenzophenone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1O MEZZCSHVIGVWFI-UHFFFAOYSA-N 0.000 description 1
- MXSKJYLPNPYQHH-UHFFFAOYSA-N 2,4-dimethyl-6-(1-methylcyclohexyl)phenol Chemical compound CC1=CC(C)=C(O)C(C2(C)CCCCC2)=C1 MXSKJYLPNPYQHH-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- JCXAVWRBHVOBPC-UHFFFAOYSA-N 2-(1,3-benzothiazol-2-yl)-5-octoxyphenol Chemical compound CCCCCCCCOc1ccc(-c2nc3ccccc3s2)c(O)c1 JCXAVWRBHVOBPC-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- RYPKRALMXUUNKS-UHFFFAOYSA-N 2-Hexene Natural products CCCC=CC RYPKRALMXUUNKS-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- VFAAJFFHAACWTI-UHFFFAOYSA-N 2-hydroxyethyl-dimethyl-propylazanium;octadecanamide;nitrate Chemical compound [O-][N+]([O-])=O.CCC[N+](C)(C)CCO.CCCCCCCCCCCCCCCCCC(N)=O VFAAJFFHAACWTI-UHFFFAOYSA-N 0.000 description 1
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 1
- LZHCVNIARUXHAL-UHFFFAOYSA-N 2-tert-butyl-4-ethylphenol Chemical compound CCC1=CC=C(O)C(C(C)(C)C)=C1 LZHCVNIARUXHAL-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- DBOSBRHMHBENLP-UHFFFAOYSA-N 4-tert-Butylphenyl Salicylate Chemical compound C1=CC(C(C)(C)C)=CC=C1OC(=O)C1=CC=CC=C1O DBOSBRHMHBENLP-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 239000005063 High cis polybutadiene Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- 239000005064 Low cis polybutadiene Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- ULBTUVJTXULMLP-UHFFFAOYSA-N butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCC ULBTUVJTXULMLP-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- VTXVGVNLYGSIAR-UHFFFAOYSA-N decane-1-thiol Chemical compound CCCCCCCCCCS VTXVGVNLYGSIAR-UHFFFAOYSA-N 0.000 description 1
- 229960002380 dibutyl phthalate Drugs 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- DPUXQWOMYBMHRN-UHFFFAOYSA-N hexa-2,3-diene Chemical compound CCC=C=CC DPUXQWOMYBMHRN-UHFFFAOYSA-N 0.000 description 1
- CAYGQBVSOZLICD-UHFFFAOYSA-N hexabromobenzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1Br CAYGQBVSOZLICD-UHFFFAOYSA-N 0.000 description 1
- 235000012907 honey Nutrition 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 229940040850 prosol Drugs 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
3、発明の詳細な説明
a、 産業上の利用分野
本発明は、耐衝撃性樹脂の製造方法に関し、さらに詳細
には、ゴム状共役ジエン系重合体と少量がっ特定の芳香
族ビニル−共役ジエンブロック共重合体の存在下に、芳
香族ビニル化合物をグラフト重合し、得られる樹脂中の
分散ゴム粒子を特定な粒子径に調整することよりなる、
耐衝撃性と外観特性に優れた耐衝撃性樹脂の製造方法に
関する。Detailed Description of the Invention 3. Detailed Description of the Invention a. Field of Industrial Application The present invention relates to a method for producing an impact-resistant resin, and more particularly, it relates to a method for producing an impact-resistant resin, and more particularly, it relates to a method for producing an impact-resistant resin. It consists of graft polymerizing an aromatic vinyl compound in the presence of a specific aromatic vinyl-conjugated diene block copolymer and adjusting the dispersed rubber particles in the resulting resin to a specific particle size.
This invention relates to a method for producing an impact-resistant resin with excellent impact resistance and appearance characteristics.
b、 従来の技術
一般に、スチレン系樹脂などの芳香族ビニル系樹脂は、
成形時の流れ易さ、成形品の透明性および表面の光沢が
良好であるなど多くの優れた性質をもっているが、大き
な欠点は耐衝撃性に劣ることである。b. Conventional technology In general, aromatic vinyl resins such as styrene resins are
Although it has many excellent properties such as ease of flow during molding, good transparency of molded products, and good surface gloss, its major drawback is poor impact resistance.
この欠点を改良する方法として、例えば■樹脂中にゴム
状重合体を機械的にブレンドする方法、■ゴム状重合体
に芳香族ビニル化合物(例えばスチレン)をグラフト重
合する方法などが知られている。Known methods to improve this drawback include, for example, (1) mechanically blending a rubbery polymer into a resin, and (2) grafting an aromatic vinyl compound (such as styrene) onto a rubbery polymer. .
特に、前記■ゴム状重合体に芳香族ビニル化合物をグラ
フト重合する方法は、−船には塊状重合法あるいは塊状
−懸濁重合法によって行われ、例えばゴム状重合体とし
てポリブタジェンゴム、芳香族ビニル化合物としてスチ
レンを用いたものは、耐衝撃性ポリスチレン樹脂として
知られ、テレビ、ラジオ、ビデオ、クリーナーなどの家
庭電気製品のノ\ウジングや電気冷蔵庫の内箱の素材と
して広く使用されている。その場合、実用耐衝撃性に優
れることはもちろんであるが、同時に表面光沢の良いこ
とが望まれる。In particular, the method (1) of graft polymerizing an aromatic vinyl compound onto a rubbery polymer is carried out by a bulk polymerization method or a bulk-suspension polymerization method. Products using styrene as a group vinyl compound are known as impact-resistant polystyrene resins, and are widely used as materials for the nozzles of home appliances such as televisions, radios, videos, and cleaners, and for the inner boxes of electric refrigerators. . In this case, it is desired that the material not only has excellent practical impact resistance, but also has good surface gloss.
一般に、上記方法で製造された樹脂の耐衝撃性は、ゴム
状重合体の量を増すか、または分散粒子の粒子径を大き
くすることによって改良されるが、表面光沢は悪化する
。Generally, the impact resistance of the resin produced by the above method is improved by increasing the amount of rubbery polymer or by increasing the particle size of the dispersed particles, but the surface gloss deteriorates.
一方、ゴム状重合体の量を減らすか、または分散ゴム粒
子の粒子径を小さくすることによって、表面光沢は向上
するが、その反面、耐衝撃性は著しく低下する。On the other hand, by reducing the amount of the rubbery polymer or reducing the particle size of the dispersed rubber particles, the surface gloss is improved, but on the other hand, the impact resistance is significantly reduced.
このように、耐衝撃性と表面光沢は相反する特性である
ため、高い耐衝撃性を維持し、かつ良好な表面光沢を有
する耐衝撃性芳香族ビニル系樹脂を得ることは困難であ
った。As described above, since impact resistance and surface gloss are contradictory properties, it has been difficult to obtain an impact resistant aromatic vinyl resin that maintains high impact resistance and has good surface gloss.
従来、耐衝撃性芳香族ビニル系樹脂の特性を改良する方
法として、使用するゴム状重合体の改良(例えば特公昭
58−4934号)や分散ゴム粒子の粒径分布を特定の
ものにする方法(例えば特開昭59−217712号、
特開昭60−130613号)などが提案されている。Conventionally, methods for improving the properties of impact-resistant aromatic vinyl resins include improving the rubbery polymer used (for example, Japanese Patent Publication No. 58-4934) and making the particle size distribution of dispersed rubber particles specific. (For example, JP-A No. 59-217712,
JP-A-60-130613) and the like have been proposed.
また、一般に実用上の耐衝撃性としては、アイゾツト衝
撃強度だけでは不充分で、落錘衝撃強度も優れることが
必要であるが、従来の耐衝撃性芳香族ビニル系樹脂にお
いて、アイシフト衝撃強度、落錘衝撃強度および表面光
沢を同時に向上させることについて、満足する特性を示
すものはなかった。In general, for practical impact resistance, Izotsu impact strength alone is not sufficient, and it is necessary to have excellent falling weight impact strength, but in conventional impact-resistant aromatic vinyl resins, eye shift impact strength, None showed satisfactory properties for simultaneously improving drop weight impact strength and surface gloss.
C0発明が解決しようとする問題点
本発明者らは、このような事情に鑑み、アイゾツト衝撃
強度、落錘衝撃強度および表面光沢に優れた耐衝撃性芳
香族ビニル系樹脂を得ることを目的として鋭意検討した
結果、ゴム状共役ジエン重合体と少量かつ特定の構造を
有する芳香族ビニル−共役ジエンジブロック共重合体の
、存在下に、芳香族ビニル化合物をラジカル重合し、か
つ、得られる樹脂中の分散ゴム粒子を特定の粒子径に調
整することにより、前記技術的課題を解決できることを
見出し、本発明に到達した。Problems to be Solved by the C0 Invention In view of the above circumstances, the present inventors aimed to obtain an impact-resistant aromatic vinyl resin with excellent isot impact strength, falling weight impact strength, and surface gloss. As a result of extensive research, we found that an aromatic vinyl compound is radically polymerized in the presence of a rubber-like conjugated diene polymer and a small amount of an aromatic vinyl-conjugated diene diblock copolymer having a specific structure, and the resulting resin is obtained. It has been discovered that the above technical problem can be solved by adjusting the dispersed rubber particles therein to a specific particle size, and the present invention has been achieved.
d、 問題点を解決するための手段
すなわち本発明は、ゴム状共役ジエン系重合体と、■重
量平均分子量が100,000〜500.000であり
、かつ■芳香族ビニル化合物と共役ジエンとの組成比が
35 : 65〜70:30(重量比)である芳香族ビ
ニル−共役ジエンブロック共重合体との混合物であり、
該混合物中の上記芳香族ビニル−共役ジエンブロック共
重合体の含有量が5〜30重四%である共役ジエン系重
合体の存在下に芳香族ビニル化合物を主体とする単量体
をラジカル重合し、かつ、得られる樹脂中に分散した共
役ジエン系重合体粒子のメジアン粒子径を0.5〜16
4 μmの範囲に調節することを特徴とする耐衝撃性樹
脂の製造方法を提供するものである。d. A means for solving the problems, that is, the present invention, consists of a rubber-like conjugated diene polymer; A mixture with an aromatic vinyl-conjugated diene block copolymer having a composition ratio of 35:65 to 70:30 (weight ratio),
Radical polymerization of a monomer mainly composed of an aromatic vinyl compound in the presence of a conjugated diene polymer in which the content of the aromatic vinyl-conjugated diene block copolymer in the mixture is 5 to 30% by weight. and the median particle diameter of the conjugated diene polymer particles dispersed in the resulting resin is 0.5 to 16.
The present invention provides a method for producing an impact-resistant resin, which is characterized in that the impact-resistant resin is adjusted to a range of 4 μm.
本発明に用いられるゴム状共役ジエン重合体としては、
主としてポリブタジェンゴムであり、−Cに有機リチウ
ム化合物を触媒として1.3−ブタジェンを重合して得
られる、1,4−シス結合金量20〜40%、1,2−
ビニル結合金量10〜40%の低シスポリブタジェンお
よび、ニッケルあるいはコバルト系触媒により1.3−
ブタジェンを重合して得られる1、4−シス結合金量9
0〜98%、1.2−ビニル結合金量1〜5%の高シス
ポリブタジェンである。特にムーニー粘度(ML、。4
,1゜。℃)が20〜70.5%スチレン溶液粘度(2
5°C)が30〜200のものを好適に用いることがで
きる。The rubbery conjugated diene polymer used in the present invention includes:
It is mainly polybutadiene rubber, obtained by polymerizing 1,3-butadiene using an organolithium compound as a catalyst for -C, with a 1,4-cis bond content of 20 to 40%, 1,2-
1.3-
Amount of 1,4-cis bond gold obtained by polymerizing butadiene 9
It is a high cis polybutadiene with an amount of 0 to 98% and a 1.2-vinyl bond amount of 1 to 5%. Especially Mooney viscosity (ML, .4
,1°. °C) is 20-70.5% styrene solution viscosity (2
5°C) of 30 to 200 can be suitably used.
また共役ジエンと他の共重合可能な単量体との共重合体
も使用できる。Copolymers of conjugated dienes and other copolymerizable monomers can also be used.
上記共役ジエンと他の共重合可能な単量体としては、ス
チレン、α−メチルスチレン、p−メチルスチレン、ビ
ニルトルエン、ビニルナフタレン、ビニルエチルベンゼ
ン、ビニルキシレンなどを挙げることができるが、好ま
しくはスチレンであり、一般に有機リチウム化合物を触
媒として得られる、結合スチレン含量5〜35%、1.
4−シス結合金量20〜40%、1.2−ビニル結合金
量10〜40%の溶液重合SBRを好適に用いることが
できる。Other copolymerizable monomers with the conjugated diene include styrene, α-methylstyrene, p-methylstyrene, vinyltoluene, vinylnaphthalene, vinylethylbenzene, vinylxylene, etc., but styrene is preferred. and is generally obtained using an organolithium compound as a catalyst, with a bound styrene content of 5 to 35%, 1.
Solution-polymerized SBR containing 20 to 40% of 4-cis bonded gold and 10 to 40% of 1.2-vinyl bonded gold can be suitably used.
本発明に使用される芳香族ビニル−共役ジエンブロック
共重合体としては、(A−8)。、(A−8)、−八、
(A−8)、、X(nは1以上の数)など種々の型のブ
ロンク共重合体が使用できるが、これらの中では(A
−B) 。The aromatic vinyl-conjugated diene block copolymer used in the present invention is (A-8). , (A-8), -8,
Various types of bronc copolymers such as (A-8), , and X (n is a number of 1 or more) can be used;
-B).
型が好ましく、特にn=1のものが好ましい。このA−
B型のジブロック共重合体は、公知の方法(例えば特公
昭36−19286号)にしたがい、芳香族ビニル化合
物と共役ジエン化合物を、逐次的に有機リチウム化合物
を用いて重合して得ることができる。Types are preferred, particularly those where n=1. This A-
The B-type diblock copolymer can be obtained by sequentially polymerizing an aromatic vinyl compound and a conjugated diene compound using an organolithium compound according to a known method (for example, Japanese Patent Publication No. 36-19286). can.
芳香族ビニル化合物としては、スチレン、α−メチルス
チレン、p−メチルスチレン、ビニルトルエン、ビニル
ナフタレン、ビニルエチルベンゼン、ビニルキシレンな
どを挙げることができるが、好ましくはスチレン、α−
メチルスチレン、p−メチルスチレンであり、さらに好
ましくはスチレンである。Examples of aromatic vinyl compounds include styrene, α-methylstyrene, p-methylstyrene, vinyltoluene, vinylnaphthalene, vinylethylbenzene, vinylxylene, etc., but styrene, α-
Methylstyrene and p-methylstyrene are preferred, and styrene is more preferred.
また共役ジエン化合物としては、1.3−ブタジェン、
1.3−ペンタジェン、イソプレン、1.3−へキサジ
エン、2.4−ヘキサジエン、2.3−ジメチル−1,
3−ブタジェン、2−エチル−1゜3−ブタジェン、l
、3−ペンタジェンなどのほか、炭素数4〜7の各種分
岐状共役ジエン化合物が挙げられ、好ましくは1,3−
ブタジェン、イソプレン、1.3−ペンタジェン、特に
好ましくは1,3−ブタジェンである。Moreover, as a conjugated diene compound, 1,3-butadiene,
1.3-pentadiene, isoprene, 1.3-hexadiene, 2.4-hexadiene, 2.3-dimethyl-1,
3-butadiene, 2-ethyl-1゜3-butadiene, l
, 3-pentadiene, and various branched conjugated diene compounds having 4 to 7 carbon atoms, preferably 1,3-
Butadiene, isoprene, 1,3-pentadiene, particularly preferably 1,3-butadiene.
上記芳香族ビニル−共役ジエンブロック共重合体の使用
量は、共役ジエン系重合体(ゴム状共役ジエン重合体と
芳香族ビニル−共役ジエンブロック共重合体との混合物
)中5〜30重量%である。好ましくは6〜25重量%
、さらに好ましくは7〜20重量%である。5重量%未
満の場合には、落錘衝撃強度の改良には効果があるもの
の、アイゾツト衝撃強度の改良効果は充分でない。また
30重量%を越える場合には、グラフト重合時に分散ゴ
ム粒子形状が不安定なものとなるため、光沢の劣ったも
のしか得られない。The amount of the aromatic vinyl-conjugated diene block copolymer used is 5 to 30% by weight in the conjugated diene polymer (mixture of rubber-like conjugated diene polymer and aromatic vinyl-conjugated diene block copolymer). be. Preferably 6-25% by weight
, more preferably 7 to 20% by weight. When the amount is less than 5% by weight, although it is effective in improving the falling weight impact strength, the effect of improving the isot impact strength is not sufficient. If the amount exceeds 30% by weight, the shape of the dispersed rubber particles becomes unstable during graft polymerization, resulting in only products with poor gloss.
芳香族ビニル−共役ジエンブロック共重合体の重量平均
分子量は、100,000〜500,000 、好まし
くは150.000〜450,000 、さらに好まし
くは200.000〜400.000である。重量平均
分子量が100,000未満である場合は、アイゾツト
衝撃強度および落錘衝撃強度のいずれも改良効果が劣る
。また重量平均分子量が500.000を超える場合は
、分散ゴム粒子の粒子径が不揃いとなり巨大粒子が生成
しやすくなるため、光沢の劣ったものしか得られない。The weight average molecular weight of the aromatic vinyl-conjugated diene block copolymer is 100,000 to 500,000, preferably 150,000 to 450,000, and more preferably 200,000 to 400,000. When the weight average molecular weight is less than 100,000, the effect of improving both the isot impact strength and the falling weight impact strength is poor. Furthermore, if the weight average molecular weight exceeds 500,000, the particle diameters of the dispersed rubber particles become irregular and giant particles are likely to be produced, so that only products with poor gloss can be obtained.
芳香族ビニル−共役ジエンブロック共重合体において、
芳香族ビニルと共役ジエンの組成比は、35:65〜7
0:30(重量比)である。好ましくは40 : 60
〜65 : 35、さらに好ましくは45 : 55〜
60 : 40である。In the aromatic vinyl-conjugated diene block copolymer,
The composition ratio of aromatic vinyl and conjugated diene is 35:65-7
The weight ratio is 0:30. Preferably 40:60
~65:35, more preferably 45:55~
60:40.
芳香族ビニルが35重重量未満である場合は、アイゾツ
ト衝撃強度、落錘衝撃強度のいずれも改良効果が充分で
ない。また芳香族ビニルが70重量%を超える場合は、
グラフト重合時に分散ゴム粒子形状が不安定なものとな
り、光沢の劣るものしか得られない。When the aromatic vinyl weight is less than 35% by weight, the effect of improving both the isot impact strength and the falling weight impact strength is not sufficient. In addition, if the aromatic vinyl content exceeds 70% by weight,
During graft polymerization, the shape of the dispersed rubber particles becomes unstable, and only products with poor gloss can be obtained.
本発明においては、前記芳香族ビニル−共役ジエンブロ
ック共重合体を特定の量使用することと同時に、得られ
る樹脂中に分散したゴム粒子の平均粒子径をメジアン径
で0.5〜1.4 μmとする必要がある。In the present invention, the aromatic vinyl-conjugated diene block copolymer is used in a specific amount, and at the same time, the average particle diameter of the rubber particles dispersed in the resulting resin is adjusted to 0.5 to 1.4 in terms of median diameter. It is necessary to set it to μm.
好ましくは0.6〜1.2μmである。メジアン径が0
.5μm未満では、アイゾツト衝撃強度、落錘衝撃強度
のいずれも劣る。メジアン径が1.4μmを超える場合
は表面光沢の劣ったものしか得られず、しかも引張り強
度が急激に低下し、物性バランスの悪い樹脂しか得られ
ない。Preferably it is 0.6 to 1.2 μm. Median diameter is 0
.. If it is less than 5 μm, both the isot impact strength and the falling weight impact strength are poor. If the median diameter exceeds 1.4 μm, only a resin with poor surface gloss can be obtained, and the tensile strength will rapidly decrease, resulting in a resin with poor balance of physical properties.
前記のように、ゴム粒子の粒子径を調節するには、重合
槽の撹拌装置の形状、攪拌機の回転数、攪拌時間、重合
温度などの種々の要因によって左右され、一義的に決定
することはできないが、−aに、グラフト重合時の撹拌
にといて、ゴムに対して応力のがかるような条件、例え
ば回転数を上げることによって粒子径を小さくすること
ができる。As mentioned above, adjusting the particle size of rubber particles depends on various factors such as the shape of the stirrer in the polymerization tank, the rotation speed of the stirrer, the stirring time, and the polymerization temperature, and it cannot be determined uniquely. Although this is not possible, the particle size can be reduced by -a) stirring during graft polymerization under conditions where stress is applied to the rubber, for example by increasing the rotational speed.
一般に、上記グラフト重合ではゴム状重合体を使用する
ため、重合系の粘度が非常に高くなり、攪拌強さを強く
することは容易ではないが、本発明においては、特定の
構造を有する芳香族ビニル−共役ジエンジブロック共重
合体が特定量存在することにより、得られる樹脂の粒子
径が小さくなり、容易に小さな粒子径を得ることができ
る利点を有する。Generally, since a rubbery polymer is used in the graft polymerization described above, the viscosity of the polymerization system becomes extremely high, and it is not easy to increase the stirring strength. The presence of a specific amount of the vinyl-conjugated diene diblock copolymer has the advantage that the resulting resin has a small particle size, making it easy to obtain a small particle size.
次に、本発明は、前記特定の共役ジエン系重合体を使用
し、これに芳香族ビニル化合物をグラフト重合するもの
である。Next, the present invention uses the above-mentioned specific conjugated diene polymer and graft-polymerizes an aromatic vinyl compound thereto.
上記芳香族ビニル化合物としては、スチレン、α−メチ
ルスチレン、p−メチルスチレン、ビニルトルエン、ビ
ニルナフタレン、ビニルエチルベンゼン、ビニルキシレ
ンなどを挙げることができるが、好ましくはスチレン、
α−メチルスチレン、p−メチルスチレンであり、さら
に好ましくはスチレンである。Examples of the aromatic vinyl compound include styrene, α-methylstyrene, p-methylstyrene, vinyltoluene, vinylnaphthalene, vinylethylbenzene, vinylxylene, etc., but preferably styrene,
α-methylstyrene and p-methylstyrene, more preferably styrene.
前記共役ジエン系重合体と芳香族ビニル化合物の混合割
合は、前者が3〜25重量%、好ましくは5〜15重量
%、さらに好ましくは7〜13重量%、後者が97〜7
5重量%、好ましくは95〜85重量%、さらに好まし
くは93〜87重量%である。共役ジエン系重合体の使
用量が3重量%未満では、得られる樹脂の耐衝撃性が低
下し、本発明の目的を達成し難く、一方、25重量%を
超えるとグラフト重合溶液の粘度が非常に高くなるため
、実際的にグラフト重合することが困難となる。The mixing ratio of the conjugated diene polymer and the aromatic vinyl compound is 3 to 25% by weight for the former, preferably 5 to 15% by weight, more preferably 7 to 13% by weight, and 97 to 7% by weight for the latter.
5% by weight, preferably 95-85% by weight, more preferably 93-87% by weight. If the amount of the conjugated diene polymer used is less than 3% by weight, the impact resistance of the resulting resin will decrease, making it difficult to achieve the object of the present invention, while if it exceeds 25% by weight, the viscosity of the graft polymerization solution will be extremely low. This makes it difficult to carry out graft polymerization in practice.
前記特定の共役ジエン系重合体に芳香族ビニル化合物を
ラジカル共重合する方法は、特に制限されるものではな
いが、例えば前記共役ジエン系重合体を溶解した芳香族
ビニル化合物溶液を塊状重合するか、塊状重合−懸濁重
合を組み合わせてラジカル重合する方法により実施され
る。The method of radical copolymerization of the aromatic vinyl compound to the specific conjugated diene polymer is not particularly limited, but for example, it may be bulk polymerization of an aromatic vinyl compound solution in which the conjugated diene polymer is dissolved. This is carried out by a radical polymerization method combining bulk polymerization and suspension polymerization.
塊状重合によって共役ジエン系重合体と芳香族ビニル化
合物をラジカル重合する場合には、前記共役ジエン系重
合体を芳香族ビニル化合物に溶解させ、次いで必要に応
じて分子量調節剤を添加する。When a conjugated diene polymer and an aromatic vinyl compound are radically polymerized by bulk polymerization, the conjugated diene polymer is dissolved in the aromatic vinyl compound, and then a molecular weight regulator is added as necessary.
分子量調節剤としては、例えばα−メチルスチレンダイ
マー、n−デシルメルカプタン、ter t−ドデシル
メルカプタン、1−フェニルブテン−2−フルオレンな
らびにジペンテン、クロロホルムなどのメルカプタン類
、テルペン類、ハロゲン化合物などが用いられる。Examples of molecular weight modifiers that can be used include α-methylstyrene dimer, n-decylmercaptan, tert-dodecylmercaptan, 1-phenylbutene-2-fluorene, mercaptans such as dipentene and chloroform, terpenes, and halogen compounds. .
さらにまた、得られる樹脂の成形加工性を向上させるた
めに、一般的な滑剤が加えられる。この例としては、ス
テアリン酸ブチル、フタル酸ブチルなどのエステル系滑
剤、ミネラルトイル、パラフィンワックスなどの従来の
樹脂加工において用いられる滑剤を使用することができ
る。Furthermore, a common lubricant is added to improve the moldability of the resulting resin. For example, ester lubricants such as butyl stearate and butyl phthalate, mineral oil, paraffin wax, and other lubricants used in conventional resin processing can be used.
これら分子量調節剤および滑剤を前記の重合体溶液に溶
解後、開始剤としてベンゾイルパーオキサイド、ラウロ
イルパーオキサイド、キュメンハイドロパーオキサイド
、メチルエチルケトンパーオキサイド、ジクミルパーオ
キサイド、ジイソプロピルパーオキシジカーボネート、
ターシャリ−ブチルパーオキシアセテート、ジ−ターシ
ャリ−ブチルシバ−オキシイソフタレート、2.5−ジ
メチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン
またはアゾビスイソブチロニトリルなどを添加して、不
活性ガス雰囲気下、反応温度60〜200℃で攪拌しな
がら反応を完結させる。After dissolving these molecular weight regulators and lubricants in the above polymer solution, benzoyl peroxide, lauroyl peroxide, cumene hydroperoxide, methyl ethyl ketone peroxide, dicumyl peroxide, diisopropyl peroxydicarbonate,
Tertiary-butylperoxyacetate, di-tertiary-butylciba-oxyisophthalate, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane or azobisisobutyronitrile, etc. The reaction is completed under an active gas atmosphere at a reaction temperature of 60 to 200° C. while stirring.
また、塊状重合の際には、開始剤を用いずに熱あるいは
光によって重合を開始させることも可能である。Furthermore, during bulk polymerization, it is also possible to initiate polymerization using heat or light without using an initiator.
前記塊状重合反応中において、通常は芳香族ビニル化合
物の重合率が約30%になるまでの段階において効果的
に撹拌することが好ましく、特に本発明においては分散
ゴム粒子径を本発明の範囲内となるように攪拌を調整す
る必要があり、一方、該芳香族ビニル化合物の重合率が
約30%を超えて進んだのちには攪拌を緩和することが
好ましい。During the bulk polymerization reaction, it is usually preferable to stir effectively until the polymerization rate of the aromatic vinyl compound reaches about 30%. In particular, in the present invention, the dispersed rubber particle size is within the range of the present invention. It is necessary to adjust the stirring so that the following occurs, and on the other hand, it is preferable to relax the stirring after the polymerization rate of the aromatic vinyl compound exceeds about 30%.
またこの際、重合系の粘度を低下させるために、トルエ
ン、エチルベンゼン、キシレンなどの炭化水素溶媒を加
えてもよい。Further, at this time, a hydrocarbon solvent such as toluene, ethylbenzene, xylene, etc. may be added in order to reduce the viscosity of the polymerization system.
重合終了後、ベント式ルーダ−またはスチームストリッ
ピングなどによって、脱モノマー、脱溶媒する、ことに
より、モノマーおよび溶媒が回収される。After the polymerization is completed, the monomer and solvent are recovered by removing the monomer and the solvent using a vented Ruder or steam stripping.
次に、塊状重合−懸濁重合の組み合わせによってラジカ
ル重合する場合においては、まずモノマー(芳香族ビニ
ル化合物)の約10〜45重量%が重合体に転化するま
で塊状重合を行ったのち、反応溶液をポリビニルアルコ
ール、ポリメタクリル酸塩、第三燐酸カルシウムなどの
懸濁安定剤を溶解した水溶液中に分散させ、懸濁状態を
保ちながら反応温度60〜160℃で重合を完結させる
。重合終了後、懸濁安定剤を充分に水洗して除去し乾燥
したのち、芳香族ビニル系樹脂を回収する。Next, when performing radical polymerization by a combination of bulk polymerization and suspension polymerization, first perform bulk polymerization until about 10 to 45% by weight of the monomer (aromatic vinyl compound) is converted into a polymer, and then is dispersed in an aqueous solution containing a suspension stabilizer such as polyvinyl alcohol, polymethacrylate, or tricalcium phosphate, and the polymerization is completed at a reaction temperature of 60 to 160° C. while maintaining the suspended state. After the polymerization is completed, the suspension stabilizer is thoroughly washed with water to remove it, and after drying, the aromatic vinyl resin is recovered.
なお、前記塊状重合あるいは塊状−懸濁重合によりラジ
カル重合する際に、使用するモノマーの50重量%以上
が前記芳香族ビニル化合物であることが好ましく、モノ
マー、の50重1%未満を該化合物以外の7クリロニト
リル、メタクリロニトリル、アクリル酸、アクリル酸メ
チル、メタクリル酸メチルなどの脂肪族ビニ化合物で置
き換えてもよい。In addition, when performing radical polymerization by the bulk polymerization or bulk-suspension polymerization, it is preferable that 50% by weight or more of the monomer used is the aromatic vinyl compound, and less than 50% by weight of the monomer is other than the above compound. 7 may be replaced with aliphatic vinyl compounds such as acrylonitrile, methacrylonitrile, acrylic acid, methyl acrylate, and methyl methacrylate.
また、前記各重合法で得られた樹脂には、既知の酸化防
止剤、例えば2.6−シーtert−ブチル−4を一メ
チルフェノール、2−(1−メチルシクロヘキシル)−
4,6−シメチルフエノール、2. 2’ −メチレ
ン−ビス(4−エチル−6tert−ブチルフェノール
)、4.4’ −チオビス−(6−tert−ブチル
−3−メチルフェノール)、ジラウリルチオジブロピオ
フート、トリス(ジ−ノニルフェニル)ホススアイト、
ワックス;既知の紫外線吸収剤、例えばp−tert−
プチルフェニルサリシレート、2,2′−ジヒドロキシ
−4−メトキシベンゾフェノン、2−(2′ −ヒドロ
キシ−4’ −n−オクトキシフェニル)ベンゾチリア
ゾール;既知の滑剤、例えばパラフィンワックス、ステ
アリン酸、硬化油、ステアロアミド、メチレンビスステ
アロアミド、n−ブチルステアレート、ケトンワックス
、オクチルアルコール、ラウリルアルコール、ヒドロキ
システアリン酸トリグリセリド;既知の難燃剤、例えば
酸化アンチモン、水酸化アルミニウム、硼酸亜鉛、トリ
クレジルホスフェート、塩素化パラフィン、テトラブロ
モブタン、ヘキサブロモベンゼン、テトラブロモビスフ
ェノールA;既知の帯電防止剤、例えばステア0アミド
プロピルジメチル−β−ヒドロキシエチルアンモニウム
ニトレート;既知の着色剤、例えば酸化チタン、カーボ
ンブラック、その他の無機あるいは有機顔料;既知の充
填剤、例えば炭酸カルシウム、クレー、シリカ、ガラス
繊維、ガラス球、カーボン繊維などを必要に応じて添加
することができる。In addition, known antioxidants such as 2,6-tert-butyl-4, monomethylphenol, 2-(1-methylcyclohexyl)-
4,6-dimethylphenol, 2. 2'-methylene-bis(4-ethyl-6tert-butylphenol), 4,4'-thiobis-(6-tert-butyl-3-methylphenol), dilaurylthiodibropiofut, tris(di-nonylphenyl ) phossuite,
Wax; known UV absorbers such as p-tert-
Butylphenyl salicylate, 2,2'-dihydroxy-4-methoxybenzophenone, 2-(2'-hydroxy-4'-n-octoxyphenyl)benzothiazole; known lubricants such as paraffin wax, stearic acid, hydrogenated oils. , stearamide, methylene bisstearamide, n-butyl stearate, ketone wax, octyl alcohol, lauryl alcohol, hydroxystearic acid triglyceride; known flame retardants such as antimony oxide, aluminum hydroxide, zinc borate, tricresyl phosphate, Chlorinated paraffins, tetrabromobutane, hexabromobenzene, tetrabromobisphenol A; known antistatic agents, such as stearamide propyl dimethyl-β-hydroxyethylammonium nitrate; known colorants, such as titanium oxide, carbon black, Other inorganic or organic pigments; known fillers such as calcium carbonate, clay, silica, glass fibers, glass spheres, carbon fibers, etc. can be added as required.
e、実施例
以下、実施例を挙げて本発明をさらに具体的に説明する
が、本発明はこれらの実施例によって限定されるもので
はない。e. Examples Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples.
なお、実施例中、部および%は特に断らない限り、重量
部および重量%を示す。In the examples, unless otherwise specified, parts and % indicate parts by weight and % by weight.
また、実施例中における各種の測定は、下記にしたがっ
た。Moreover, various measurements in the examples were performed in accordance with the following.
ポリブタジェンゴムのミクロ構造は、赤外法(モレロ法
)により、スチレン溶液粘度はキャノンフェンスケ型粘
度計で測定した。The microstructure of the polybutadiene rubber was measured by an infrared method (Morello method), and the styrene solution viscosity was measured by a Cannon-Fenske viscometer.
スチレンーブタジエンブロソク共重合体の結合スチレン
量は、波数699 am−’におけるフェニル基による
赤外線吸収ピークの強度を測定し、予め求めておいた検
量線からその量を求めた。The amount of bound styrene in the styrene-butadiene broth copolymer was determined by measuring the intensity of the infrared absorption peak due to phenyl groups at a wave number of 699 am-', and determining the amount from a previously determined calibration curve.
また、スチレン−ブタジェンブロック共重合体の分子量
分布は、東洋曹達工業■製HLC−802A型GPCを
用い、次の条件で測定した。Moreover, the molecular weight distribution of the styrene-butadiene block copolymer was measured using HLC-802A type GPC manufactured by Toyo Soda Kogyo ■ under the following conditions.
カラム ニ東洋曹達工業■製カラム G−4000HX
L移動相 :テトラヒドロフラン
試料濃度=0.1重量%
測定温度=40“C
検知器 :示差屈折計
重量分子量については、上記測定で得られた分子量分布
に基づき、ウォーターズ社製、単分散スチレン重合体を
用い、GPCにより単分散スチレン重合体のピークの分
子量とGPCのカウント数との関係を予め求めておいた
検量線を用いて、スチレン−ブタジェンブロック共重合
体のポリスチレン換算での重量平均分子量を求めた。Column 2 Toyo Soda Kogyo Column G-4000HX
L Mobile phase: Tetrahydrofuran sample concentration = 0.1% by weight Measurement temperature = 40"C Detector: Differential refractometer Weight Based on the molecular weight distribution obtained in the above measurement, water's monodisperse styrene polymer The weight average molecular weight of the styrene-butadiene block copolymer in terms of polystyrene was determined using a calibration curve in which the relationship between the peak molecular weight of the monodisperse styrene polymer and the GPC count number was determined in advance by GPC. I asked for
耐衝撃性ポリスチレン系樹脂の物性は、次の方法にした
がって測定した。The physical properties of the impact-resistant polystyrene resin were measured according to the following method.
アイシフト衝撃強度C’Aインチ、ノツチ付き);8o
z射出成形機を用い、シリンダ一温度200℃で成形し
て得られた成形品について、ASTM D−256に準
じて測定した。Eye shift impact strength C'A inch, with notch); 8o
A molded product obtained by molding using a Z injection molding machine at a cylinder temperature of 200°C was measured according to ASTM D-256.
引張強度;8o2射出成形機を用い、シリンダ一温度2
00°Cで成形して得られた成形品について、ASTM
D−638に準じて測定した。Tensile strength: Using an 8o2 injection molding machine, cylinder temperature 2
For molded products obtained by molding at 00°C, ASTM
Measured according to D-638.
光沢;8o2射出成形機を用い、シリンダ一温度200
℃で成形して得られた成形品について、ASTM D−
523に準じ、60゛反射光沢度を測定した。Gloss: Using an 8o2 injection molding machine, cylinder temperature 200
ASTM D-
The 60° reflective gloss was measured according to 523.
落錘衝撃強度;8゜2射出成形機を用い、シリンダ一温
度200”Cでの成形品40m X 3Qmm X 3
Qmの角板を用い、撃芯としてIkgのものを用い、試
料にクラックが発生したときのエネルギー(高さ×錘重
量)であられす。Falling weight impact strength: Molded product 40m x 3Qmm x 3 using an 8゜2 injection molding machine at a cylinder temperature of 200"C
Using a Qm square plate and an Ikg striking core, calculate the energy (height x weight of the weight) when a crack occurs in the sample.
分散ゴム粒子のメジアン粒子径測定;樹脂ペレット1〜
2粒をジメチルホルムアミド約50m l中に入れ、約
3時間放置する。次にこのジメチルホルムアミド溶解液
を電解!<l5OTON■■)に添加し、適度の粒子濃
度としてコールタ−カウンターにて測定し、得られた粒
径分布から50%のメジアン径を算出した。Median particle size measurement of dispersed rubber particles; resin pellets 1~
Place 2 tablets in about 50 ml of dimethylformamide and leave for about 3 hours. Next, electrolyze this dimethylformamide solution! <l5OTON■■) and measured with a Coulter counter to obtain an appropriate particle concentration, and the 50% median diameter was calculated from the obtained particle size distribution.
なお、実施例および比較例で用いられるポリブタジェン
ゴム、スチレンーブタジエンブロノク共重合体の性状は
表−1、表−2に示す。The properties of the polybutadiene rubber and styrene-butadiene-Bronok copolymer used in the Examples and Comparative Examples are shown in Tables 1 and 2.
表−1
PBD−A : 市版低シスポリブタジェン DIE
NE 35 (旭化成■製)
PBD−B: 市版高シスBRUBEPOL 15H
B(宇部興産園製)表−2
□□□蜜
実施例1
表−3に示した組成のポリブタジェン、スチレン−ブタ
ジェンブロック共重合体およびスチレンの混合物を、室
温で8時間攪拌し均一に溶解した。この溶液を内容積5
1の攪拌機付き重合反応器に移し、これに白色鉱油1部
、tert−ドデシルメルカプタン0.04部およびベ
ンゾイルパーオキサイド0.04部を添加し、95℃で
スチレンの重合率が約25%になるまで重合させた。な
お、分散ゴム粒子径は0.7μmとなるように撹拌回転
数で8周節した。Table-1 PBD-A: City version low cis polybutadiene DIE
NE 35 (manufactured by Asahi Kasei) PBD-B: City version high system BRUBEPOL 15H
B (manufactured by Ube Kosanen) Table 2 □□□ Honey Example 1 A mixture of polybutadiene, styrene-butadiene block copolymer and styrene having the composition shown in Table 3 was stirred at room temperature for 8 hours to uniformly dissolve it. did. This solution has an internal volume of 5
Transfer to a polymerization reactor equipped with a stirrer in step 1, and add 1 part of white mineral oil, 0.04 part of tert-dodecyl mercaptan, and 0.04 part of benzoyl peroxide, and the polymerization rate of styrene will be about 25% at 95°C. It was polymerized until In addition, the stirring rotation speed was 8 times so that the diameter of the dispersed rubber particles was 0.7 μm.
次いで、この溶液100部当たり2,5−ジメチル−2
,5−ジ(t−ブチルパーオキシ)ヘキサン0,08部
を添加し、さらに懸濁安定剤として第三燐酸カルシウム
2部、界面活性剤としてドデシルヘンゼンスルホン酸ナ
トルウム0.005部を含む水150部を加え、攪拌下
に溶液を懸濁させた。この懸濁混合物を撹拌しつつ、1
20℃で4時間、140°Cで2時間、160°Cで2
時間加熱して重合した。Then, 2,5-dimethyl-2 per 100 parts of this solution
, 0.08 parts of 5-di(t-butylperoxy)hexane, and further contains 2 parts of tricalcium phosphate as a suspension stabilizer and 0.005 parts of sodium dodecylhenzenesulfonate as a surfactant. 150 parts were added and the solution was suspended with stirring. While stirring this suspension mixture, 1
4 hours at 20°C, 2 hours at 140°C, 2 hours at 160°C
Polymerization was carried out by heating for a period of time.
得られたビーズ状の樹脂を濾別し、水洗処理後、乾燥し
て押出機を用いてペレット化した。かくして得られた耐
衝撃性スチレン系樹脂を射出成形して、物性測定用の試
験片を作成した。The resulting bead-shaped resin was filtered, washed with water, dried, and pelletized using an extruder. The impact-resistant styrene resin thus obtained was injection molded to prepare test pieces for measuring physical properties.
各物性の測定結果を表−3に示す。Table 3 shows the measurement results for each physical property.
実施例2〜4、比較例1〜2
実施例1と同様にして、表−3に示した組成のポリブタ
ジェンゴム、スチレンーブタジエンブロンク共重合体、
スチレンからなる単量体混合物より耐衝撃性ポリスチレ
ン系樹脂を得た。分散ゴム粒子径は0.5〜1.4 μ
mとなるように攪拌回転数で調節した。Examples 2 to 4, Comparative Examples 1 to 2 In the same manner as in Example 1, polybutadiene rubber, styrene-butadiene blank copolymer, and
An impact-resistant polystyrene resin was obtained from a monomer mixture consisting of styrene. Dispersed rubber particle size is 0.5 to 1.4 μ
The stirring rotation speed was adjusted so that the stirring speed was 100 m.
各物性の測定結果を表−3に示す。Table 3 shows the measurement results for each physical property.
表−3に示す実施例1〜4の結果から明らかなように、
特定のスチレンーブタジエンブロック共重合体を特定の
量使用して得られた本発明の樹脂は、アイシフト衝撃強
度、落錘衝撃強度、光沢のいずれにおいても優れている
ことがわかる。これに対して、表−3に示す比較例1か
ら明らかなように、スチレンーブタジエンブロック共重
合体の使用量が本発明の範囲未満のものは、アイシフト
衝撃強度が劣り、スチレン−ブタジェンブロック共重合
体の使用割合が本発明の範囲を越える比較例2で得られ
た樹脂は光沢が劣ることがわかる。As is clear from the results of Examples 1 to 4 shown in Table 3,
It can be seen that the resin of the present invention obtained by using a specific amount of a specific styrene-butadiene block copolymer is excellent in all of eye shift impact strength, falling weight impact strength, and gloss. On the other hand, as is clear from Comparative Example 1 shown in Table 3, when the amount of styrene-butadiene block copolymer used was less than the range of the present invention, the eye shift impact strength was poor, and the styrene-butadiene block copolymer It can be seen that the resin obtained in Comparative Example 2, in which the proportion of the copolymer used exceeds the range of the present invention, has poor gloss.
比較例3〜6
実施例1と同様にして、表−4に示した組成のポリブタ
ジェンゴム、スチレン−ブタジェンブロック共重合体、
スチレンからなる単量体混合物を、分散ゴム粒子のメジ
アン粒子径0.4〜1.7μmとなるように、攪拌回転
数を調整して重合し耐衝撃性ポリスチレン系樹脂を得た
。Comparative Examples 3 to 6 In the same manner as in Example 1, polybutadiene rubber, styrene-butadiene block copolymer, and
A monomer mixture consisting of styrene was polymerized by adjusting the stirring rotation speed so that the median particle size of dispersed rubber particles was 0.4 to 1.7 μm to obtain an impact-resistant polystyrene resin.
各物性の測定結果を表−4に示す。Table 4 shows the measurement results for each physical property.
表−4から明らかなように、特定のスチレン−ブタジェ
ンブロック共重合体を限定された本発明の範囲の量使用
しても、分散ゴム粒子のメジアン粒子径が本発明の範囲
未満の比較例3は、アイヅット衝撃強度、落錘衝撃強度
がいずれも劣り、分散ゴム粒子のメジアン粒子径が本発
明の範囲を越える比較例4は、光沢が劣り、しかも引張
り強度も劣ることがわかる。As is clear from Table 4, even if a specific styrene-butadiene block copolymer is used in a limited amount within the range of the present invention, the median particle size of the dispersed rubber particles is less than the range of the present invention. It can be seen that Comparative Example 3 has poor eye impact strength and falling weight impact strength, and Comparative Example 4, in which the median particle size of the dispersed rubber particles exceeds the range of the present invention, has poor gloss and tensile strength.
また表−3および表−4より、本発明の特定のスチレン
ーブタジエンブロック共重合体を使用する場合は、分散
ゴム粒子のメジアン粒子径を本発明の範囲内で、分散ゴ
ム粒子のメジアン粒子径を小さくしても耐衝撃性に優れ
るが、一方、本発明の特定のスチレン−ブタジェンブロ
ック共重合体を使用しない比較例5および6は、分散ゴ
ム粒子のメジアン粒子径を小さくすると耐衝撃性が著し
く低下することがわかる。Furthermore, from Tables 3 and 4, when using the specific styrene-butadiene block copolymer of the present invention, the median particle diameter of the dispersed rubber particles must be within the range of the present invention. However, in Comparative Examples 5 and 6, which did not use the specific styrene-butadiene block copolymer of the present invention, impact resistance improved when the median particle size of the dispersed rubber particles was reduced. It can be seen that the value decreases significantly.
実施例5〜6、比較例7〜10
スチレンーブタジエンブロック共重合体について、実施
例1と同様にして、表−5に示した組成のポリブタジェ
ンゴム、スチレンーブタジエンブロソク共重合体、スチ
レンからなる単量体混合物を、分散ゴム粒子のメジアン
粒子径が0.5〜1.4 μmとなるように、攪拌回転
数を調節して重合し、耐衝撃性ポリスチレン樹脂を得た
。Examples 5-6, Comparative Examples 7-10 Regarding the styrene-butadiene block copolymer, polybutadiene rubber with the composition shown in Table 5, styrene-butadiene block copolymer, A monomer mixture consisting of styrene was polymerized by adjusting the stirring rotation speed so that the median particle size of the dispersed rubber particles was 0.5 to 1.4 μm to obtain an impact-resistant polystyrene resin.
各物性の測定結果を表−5に示す。Table 5 shows the measurement results for each physical property.
表−5から明らかなように、スチレン−ブタジェンブロ
ック共重合体の重量平均分子量、結合スチレン量が本発
明の範囲内の実施例5〜6の樹脂は、アイゾツト衝撃強
度、落錘衝撃強度、光沢いずれにおいても優れているこ
とがわかる。As is clear from Table 5, the resins of Examples 5 and 6, in which the weight average molecular weight of the styrene-butadiene block copolymer and the amount of bound styrene are within the range of the present invention, have Izot impact strength, falling weight impact strength, It can be seen that both gloss levels are excellent.
これに対して、スチレンーブタジエンプロンク共重合体
の重量平均分子量が本発明の範囲未満の比較例7の樹脂
を使用した場合は、アイゾツト衝撃強度、落錘衝撃強度
がいずれも劣り、本発明の範囲を超える比較例8の樹脂
は光沢が劣ることがわかる。On the other hand, when the resin of Comparative Example 7 in which the weight average molecular weight of the styrene-butadiene Pronk copolymer was less than the range of the present invention, both the isot impact strength and the falling weight impact strength were inferior, and the It can be seen that the resin of Comparative Example 8, which exceeds the range, has poor gloss.
またスチレ、ンーブタジエンブロック共重合体のスチレ
ンとゲタジエンの組成比が、本発明の範囲未満の比較例
9は・アイゾツト衝撃強度、落錘衝撃強度がいずれも劣
り、本発明の範囲を越える比較例10は分散コム粒子の
形状が不安定なものとなり、光沢が劣ることがわかる。Comparative Example 9, in which the composition ratio of styrene and getadiene in the styrene-butadiene block copolymer is less than the range of the present invention, is a comparative example that is inferior in both isot impact strength and falling weight impact strength, and is beyond the scope of the present invention. It can be seen that in No. 10, the shape of the dispersed comb particles becomes unstable and the gloss is poor.
実施例7、比較例11
使用するポリブタジェンゴムの種[1−PBD−8ニ代
えた他は、実施例−1と同様にして、表−6に示した組
成のポリブタジェンゴム、スチレン−ブタジェンブロッ
ク共重合体、スチレンからなる単量体混合物より耐衝撃
性ポリスチレン系樹脂を得た。Example 7, Comparative Example 11 Polybutadiene rubber and styrene rubber having the composition shown in Table 6 were prepared in the same manner as in Example 1, except that the species of polybutadiene rubber used [1-PBD-8 was changed] - An impact-resistant polystyrene resin was obtained from a monomer mixture consisting of a butadiene block copolymer and styrene.
各物性の測定結果を表−6に示す。Table 6 shows the measurement results for each physical property.
表−6から明らかなように、使用するポリブタジェンゴ
ムの種類を代えて、本発明の特定のスチレンーブタジエ
ンプロソク共重合体を限定された少量範囲使用したもの
は、アイゾツト衝撃強度、落錘衝撃強度、光沢のいずれ
においても優れていることがわかる。As is clear from Table 6, when the specific styrene-butadiene prosol copolymer of the present invention was used in a limited amount in place of the type of polybutadiene rubber used, the Izot impact strength, drop strength, It can be seen that it is excellent in both weight impact strength and gloss.
表−6
実施例8、比較例12
使用するゴム状重合体を溶液重合SBR(旭化成■製T
ofdene−2000:結合スチレン25%、ムーニ
ー粘度46.4 ’I11. 粘度(5%スチレンcp
s)52.1,2−ビニル結合金1t13%、1,4−
シス結合金量34%)に代えた他は、実施例1と同様に
して表−7に示した組成の溶液重合SBI? 、スチレ
ン−ブタジェンブロック共重合体、スチレンからなる単
量体混合物より耐衝撃性ポリスチレン系樹脂を得た。Table 6 Example 8, Comparative Example 12 The rubber-like polymer used was solution polymerized SBR (T manufactured by Asahi Kasei).
ofdene-2000: 25% bound styrene, Mooney viscosity 46.4'I11. Viscosity (5% styrene cp
s) 52.1,2-vinyl bond 1t13%, 1,4-
Solution-polymerized SBI? with the composition shown in Table 7 was carried out in the same manner as in Example 1, except that the amount of cis-bond gold was replaced with 34%). An impact-resistant polystyrene resin was obtained from a monomer mixture consisting of , styrene-butadiene block copolymer, and styrene.
得られた耐衝撃性ポリスチレン系樹脂について、各物性
を測定した結果を表−7に示す。Table 7 shows the results of measuring various physical properties of the resulting impact-resistant polystyrene resin.
表−7から明らかなように、使用するゴム状重合体をス
チレン−ブタジェン共重合ゴムに代えても、本発明の特
定のスチレン−ブタジェンブロック共重合体を特定の量
使用したものは、アイゾツト衝撃強度、落錘衝撃強度、
光沢のいずれにおいても優れていることがわかる。As is clear from Table 7, even if the rubbery polymer used is replaced with styrene-butadiene copolymer rubber, the product using a specific amount of the specific styrene-butadiene block copolymer of the present invention is Impact strength, falling weight impact strength,
It can be seen that the gloss is excellent in all respects.
f1発明の効果
本発明によれば、共役ジエン系重合体の一部に特定の芳
香族ビニル−共役ジエンブロック共重合体を使用し、樹
脂中に分散した共役ジエン系重合体粒子のメジアン粒子
径を特定範囲にコントロールすることにより、耐衝撃性
と外観特性に優れた耐衝撃性芳香族ビニル系樹脂を得る
ことができ、その工業的意義は極めて大である。f1 Effect of the invention According to the invention, a specific aromatic vinyl-conjugated diene block copolymer is used as a part of the conjugated diene polymer, and the median particle diameter of the conjugated diene polymer particles dispersed in the resin is By controlling the amount within a specific range, it is possible to obtain an impact-resistant aromatic vinyl resin with excellent impact resistance and appearance characteristics, and its industrial significance is extremely large.
Claims (1)
子量が100,000〜500,000であり、かつ[
2]芳香族ビニル化合物と共役ジエンとの組成比が35
:65〜70:30(重量比)である芳香族ビニル−共
役ジエンブロック共重合体との混合物であり、該混合物
中の上記芳香族ビニル−共役ジエンブロック共重合体の
含有量が5〜30重量%である共役ジエン系重合体の存
在下に芳香族ビニル化合物を主体とする単量体をラジカ
ル重合し、かつ、得られる樹脂中に分散した共役ジエン
系重合体粒子のメジアン粒子径を0.5〜1.4μmの
範囲に調節することを特徴とする耐衝撃性樹脂の製造方
法。(1) A rubber-like conjugated diene polymer, [1] having a weight average molecular weight of 100,000 to 500,000, and [
2] The composition ratio of aromatic vinyl compound and conjugated diene is 35
:65 to 70:30 (weight ratio) with an aromatic vinyl-conjugated diene block copolymer, and the content of the aromatic vinyl-conjugated diene block copolymer in the mixture is 5 to 30. % by weight of a monomer mainly composed of an aromatic vinyl compound in the presence of a conjugated diene polymer, and the median particle diameter of the conjugated diene polymer particles dispersed in the resulting resin is 0. A method for producing an impact-resistant resin, the method comprising adjusting the impact-resistant resin to a range of .5 to 1.4 μm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61112091A JPH0649743B2 (en) | 1986-05-30 | 1986-05-30 | Method for manufacturing impact resistant resin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61112091A JPH0649743B2 (en) | 1986-05-30 | 1986-05-30 | Method for manufacturing impact resistant resin |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62280211A true JPS62280211A (en) | 1987-12-05 |
JPH0649743B2 JPH0649743B2 (en) | 1994-06-29 |
Family
ID=14577879
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61112091A Expired - Lifetime JPH0649743B2 (en) | 1986-05-30 | 1986-05-30 | Method for manufacturing impact resistant resin |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0649743B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000290465A (en) * | 1999-04-06 | 2000-10-17 | Nippon Elastomer Kk | Rubber-like polymer composition and its production |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5710614A (en) * | 1980-05-15 | 1982-01-20 | Monsanto Co | Polyblend continuous bulk polymerization |
-
1986
- 1986-05-30 JP JP61112091A patent/JPH0649743B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5710614A (en) * | 1980-05-15 | 1982-01-20 | Monsanto Co | Polyblend continuous bulk polymerization |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000290465A (en) * | 1999-04-06 | 2000-10-17 | Nippon Elastomer Kk | Rubber-like polymer composition and its production |
Also Published As
Publication number | Publication date |
---|---|
JPH0649743B2 (en) | 1994-06-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2322251C (en) | Multiphase structured polymer particles, method of manufacturing same, and uses thereof | |
JP2008519123A (en) | Polymer blend of monovinylarene conjugated diene block copolymer and monovinylarene acrylate copolymer | |
EP0403902B1 (en) | Styrene-based resin composition | |
CA2381445C (en) | Transparent impact resistant thermoplastic resin composition | |
JPS62280211A (en) | Production of impact-resistant resin | |
JPS63162713A (en) | Production of impact-resistant aromatic vinyl resin | |
JP2658295B2 (en) | Method for producing impact-resistant aromatic vinyl resin | |
JPH01279943A (en) | Styrene resin composition | |
JP3939036B2 (en) | Novel rubbery polymer composition and impact-resistant styrenic resin composition | |
JPH0297510A (en) | Manufacture of impact-resistant aromatic vinyl resin | |
JP2712600B2 (en) | High gloss impact resistant aromatic vinyl resin composition | |
JPH08199021A (en) | Rubber-modified styrene resin composition excellent in moldability | |
JPH02238011A (en) | Production of impact-resistant aromatic vinyl resin | |
JPH02191615A (en) | Production of impact-resistant aromatic vinyl-based resin | |
JPH0488006A (en) | High-gloss and impact-resistant aromatic vinylic resin composition | |
JP4756799B2 (en) | Profile extrusion molding | |
JPS6296511A (en) | Matted thermoplastic resin composition and its production | |
JPH02185508A (en) | Preparation of impact-resistant polystyrene | |
JPH1030047A (en) | Rubber-modified styrene resin composition | |
JPH02208312A (en) | Production of impact-resistant aromatic vinyl resin | |
JPH02191617A (en) | Production of impact-resistant aromatic-based resin | |
JPS6239650A (en) | Flame-retardant resin composition | |
JPH06104708B2 (en) | Method for producing impact-resistant polystyrene resin | |
JPH0372510A (en) | Production of impact-resistant aromatic vinyl resin | |
JPH0337250A (en) | Vinyl chloride resin composition |