JPS6227946B2 - - Google Patents
Info
- Publication number
- JPS6227946B2 JPS6227946B2 JP53090656A JP9065678A JPS6227946B2 JP S6227946 B2 JPS6227946 B2 JP S6227946B2 JP 53090656 A JP53090656 A JP 53090656A JP 9065678 A JP9065678 A JP 9065678A JP S6227946 B2 JPS6227946 B2 JP S6227946B2
- Authority
- JP
- Japan
- Prior art keywords
- polishing
- clothing
- needle
- top clothing
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005498 polishing Methods 0.000 claims description 45
- 239000004744 fabric Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 6
- 238000009960 carding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Landscapes
- Preliminary Treatment Of Fibers (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は梳綿機に使用するトツプ針布の台降し
研磨方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for down-polishing top clothing used in carding machines.
トツプ針布をトツプバーに張付けた時及び梳綿
機にトツプ針布を取付け使用した後針高の不揃い
がある時には、針高を同一にする目的でトツプ・
グラインデイングマシンにて研磨を行うが、従来
のトツプ・グラインデイングマシンはロング・グ
ラインデイング・ローラにて研磨を行つている。
しかし、このロング・グラインデイング・ローラ
による研磨は、ロング・グラインデイング・ロー
ラにトツプ針布の長手方向の全長の針先が線接触
により研磨されるので、最初のトツプ針布とロー
ラとの位置関係およびロング・グラインデイン
グ・ローラ自体の精度が全長にわたり厳密にとら
れていなければ、針高が全長にわたり均一になり
難く、左右の針高不同を生じるという欠点があつ
た。
When the top clothing is attached to the top bar or if the needle heights are uneven after attaching the top clothing to the carding machine and using it, set the top clothing to make the needle heights the same.
Polishing is performed using a grinding machine, but conventional top grinding machines use long grinding rollers.
However, with this long grinding roller, the needle tips of the entire length of the top clothing in the longitudinal direction are ground by line contact with the long grinding roller. Unless the precision of the relationship and the long grinding roller itself is maintained over the entire length, it is difficult to make the needle height uniform over the entire length, resulting in uneven needle heights on the left and right sides.
上記欠点を解消するため、椀型の砥石の端面を
研磨作用面とするトツプ研磨装置が考案されてい
る（実公昭52―53776号公報）。上記考案は、ロン
グ・グラインデイング・ローラがトツプ針布と線
接触であるのに対し、第１図、第２図に示すよう
に椀型の砥石１の端面を研磨作用面としているた
め、トツプ針布２とは面接触をして研磨され、ト
ツプ針布と研磨作用面とのゲージ設定ははるかに
容易にすることができる。 In order to eliminate the above-mentioned drawbacks, a top polishing device has been devised in which the end surface of a bowl-shaped grindstone is used as the polishing surface (Japanese Utility Model Publication No. 53776/1983). In the above invention, while the long grinding roller is in line contact with the top clothing, the end surface of the bowl-shaped grinding wheel 1 is used as the polishing surface as shown in FIGS. 1 and 2. The clothing 2 is polished in surface contact and the gauge setting of the top clothing and the polishing surface can be made much easier.
しかし、椀型の砥石１の端面を研磨作用面と
し、しかも、トツプ針布２の背角側３より研磨す
るためには上記砥石を傾斜して砥石の片側のみ使
用せねばならず、このためトツプ針布の表面は、
中央部が凹み、トツプ針布の針高精度が悪くな
る。また椀型の砥石の端面よりの研磨であるた
め、円弧状に研磨され、トツプ針布の針は背角側
方向より傾斜して、しかも針先面に対し垂直な軸
を中心にして回転しながら研磨されるため、砥石
の回転方向の力により針布の幅方向に抵抗が生じ
て、針列の乱れや、針の切損が生じ易く、研磨後
の針先形状がニードル形状とならないという欠点
があつた。 However, in order to use the end surface of the bowl-shaped whetstone 1 as the polishing surface and to polish from the back corner side 3 of the top clothing 2, the whetstone must be tilted and used only on one side of the whetstone. The surface of the top clothing is
The center part is depressed and the needle accuracy of the top clothing is deteriorated. Also, since polishing is done from the end of the bowl-shaped whetstone, the polishing is done in an arc shape, and the needle of the top cloth is tilted from the dorsal corner side and rotates around an axis perpendicular to the needle tip surface. Since the needle cloth is polished while being polished, the force in the rotating direction of the whetstone creates resistance in the width direction of the needle cloth, which tends to cause disordered needle rows and breakage of the needles, and the shape of the needle tip after polishing does not become a needle shape. There were flaws.
本発明は上記従来の欠点を解消し、針高精度の
良好なトツプ針布の研磨方法を提供することを目
的とする。 SUMMARY OF THE INVENTION An object of the present invention is to eliminate the above-mentioned conventional drawbacks and to provide a method for polishing a top cloth with high needle accuracy.
即ち、本発明は、摺動自在になしたスライドベ
ース上に、上下位置調整自在になした取付板と、
駆動プーリを有するモータとを設けると共に、上
記取付板に配設した基準板及びプーリと駆動プー
リ間にエンドレス研磨布を架装して成る研磨装置
のスタンドに、トツプ針布を張り付けたトツプバ
ーを張架固定し、上記取付板の基準板及びプーリ
の上下位置を調整してエンドレス研磨布をトツプ
針布の針先面に面接触させた後、トツプ針布の巾
方向に平行で、かつトツプ針布の針先の背角側よ
りエンドレス研磨布を回転作動させると共に、ト
ツプ針布の長手方向に移動させて研磨することを
特徴とする。
That is, the present invention includes a mounting plate whose vertical position can be adjusted freely on a slidable slide base;
A top bar to which a top cloth is attached is attached to a stand of a polishing device, which is equipped with a motor having a drive pulley, a reference plate arranged on the mounting plate, and an endless polishing cloth mounted between the pulley and the drive pulley. After fixing the rack and adjusting the vertical position of the reference plate and pulley of the mounting plate to bring the endless polishing cloth into surface contact with the needle tip surface of the top clothing, make sure that it is parallel to the width direction of the top clothing and the top needle. It is characterized in that the endless polishing cloth is rotated from the dorsal corner side of the needle tip of the cloth and is polished by moving it in the longitudinal direction of the top cloth.
以下本発明の一実施例を図面に基づいて詳細に
説明する。
An embodiment of the present invention will be described in detail below based on the drawings.
第３〜５図は、本発明のトツプ針布の研磨方法
に用いる研磨装置の一例を示し、Ｂは摺動自在に
なしたスライドベースで、このスライドベースＢ
上に、取付板１１をその下端と基板１２とを長孔
とねじ等で以て上下位置調整自在に垂設すると共
に、駆動プーリを直結したモータ７を載置する。
上記取付板１１の上端にはプーリ９，９とこのプ
ーリ間に基準板１０を配設すると共に、上記プー
リ９，９と駆動プーリ８間にエンドレス研磨布６
を基準板１０に内接するよう架装して研磨装置を
構成する。尚図中５は機台両側部に配設したスタ
ンドで、トツプ針布２を張り付けたトツプバー４
を張架固定するものであり、また１３はエンドレ
ス研磨布に一定のテンシヨンを与えるテンシヨン
プーリである。 3 to 5 show an example of a polishing device used in the method of polishing top clothing according to the present invention, and B is a slidable slide base;
A mounting plate 11 is vertically mounted on the mounting plate 11 so that its lower end and a base plate 12 can be vertically adjusted using elongated holes and screws, and a motor 7 to which a drive pulley is directly connected is mounted.
A reference plate 10 is disposed between the pulleys 9, 9 and the drive pulley 8 at the upper end of the mounting plate 11, and an endless polishing cloth 6 is disposed between the pulleys 9, 9 and the drive pulley 8.
A polishing device is constructed by mounting the polishing device so as to be inscribed in the reference plate 10. In addition, 5 in the figure is a stand arranged on both sides of the machine base, and the top bar 4 to which the top clothing 2 is attached is attached.
13 is a tension pulley that applies a certain tension to the endless polishing cloth.
ところで、上記エンドレス研磨布６はトツプ針
布２の表面と巾方向に平行で、かつトツプ針布の
針先の背角側より回転作動するように設ける。ま
た、トツプ針布の針先に精度良く研磨できるよう
に、基準板１０はトツプ針布２と対向する位置
で、かつエンドレス研磨布６の裏面側の位置に設
け、取付板１１を介して上下位置調整自在にな
す。 Incidentally, the endless polishing cloth 6 is provided so as to be parallel to the surface of the top clothing 2 in the width direction, and to rotate from the back corner side of the needle tips of the top clothing. In addition, in order to polish the needle tips of the top clothing with high precision, a reference plate 10 is provided at a position facing the top clothing 2 and on the back side of the endless polishing cloth 6, and The position can be adjusted freely.
更に、エンドレス研磨布６のトツプ針布２と接
する面の上下位置は、トツプ針布の針高さに応じ
て、前記基準板１０及びプーリ９，９を配設した
取付板１１の上下動により調整可能である。 Further, the vertical position of the surface of the endless polishing cloth 6 in contact with the top clothing 2 is determined by the vertical movement of the reference plate 10 and the mounting plate 11 on which the pulleys 9 are arranged, depending on the needle height of the top clothing. Adjustable.
また、研磨装置はそのスライドベースＢをトラ
バース用ガイドレールＧに摺動自在に載置するこ
とにより、トツプ針布の長手方向にスライドし、
トツプ針布全長にわたつて研磨することができる
ようになす。 In addition, the polishing device slides in the longitudinal direction of the top clothing by slidably placing its slide base B on the traverse guide rail G.
The entire length of the top clothing can be polished.
次に、本発明に係るトツプ針布の研磨方法につ
き説明する。 Next, a method for polishing top clothing according to the present invention will be explained.
トツプ針布２を張り付けたトツプバー４をスタ
ンド５，５により適正位置に張架固定する。次
に、取付板１１を上下動してプーリ９，９及び基
準板１０の上下位置を調整して、エンドレス研磨
布６をトツプ針布２の針先面に面接触させた後
に、モータ７を駆動すると、このモータ７に直結
した駆動プーリ８により、プーリ９，９を介して
エンドレス研磨布６がトツプ針布２の針先の背角
側３より回転してトツプ針布を研磨すると共に、
スライドベースＢがトラバース用ガイドレールＧ
上をトツプ針布の長手方向に移動することによ
り、トツプ針布全長にわたつて研磨する。 The top bar 4 to which the top clothing 2 is attached is stretched and fixed at an appropriate position by means of stands 5, 5. Next, move the mounting plate 11 up and down to adjust the up and down positions of the pulleys 9, 9 and the reference plate 10, bring the endless polishing cloth 6 into surface contact with the needle tip surface of the top clothing 2, and then turn the motor 7 on. When driven, the drive pulley 8 directly connected to the motor 7 rotates the endless polishing cloth 6 from the dorsal corner side 3 of the needle tip of the top clothing 2 via the pulleys 9, 9, polishing the top clothing.
Slide base B is guide rail G for traverse
Sand the entire length of the top clothing by moving the top in the longitudinal direction of the top clothing.
本発明は上記の如き研磨方法であるため、トツ
プ針布の表面に平行に研磨され、針高精度は極め
て良好であり、仕上公差は５／100mm以下であつ
た。又トツプ針布は裏面をトツプバーにしつかり
と固定され、しかもスタンドに張架した状態でエ
ンドレス研磨布による針先の平面研磨を行うた
め、針列の幅方向の撓み、逃げが生じず、針高精
度が向上する。又エンドレスベルト研磨布６はト
ツプ針布２の背角側より研磨しているため、腰を
有し、かつ弾力性を有する針は研磨により撓み、
針先のニードル形状を形成することができる。
Since the present invention uses the polishing method as described above, the top clothing was polished parallel to the surface, and the needle precision was extremely good, with a finishing tolerance of 5/100 mm or less. In addition, the back side of the top needle cloth is firmly fixed to the top bar, and the needle tips are flat-polished using an endless polishing cloth while being stretched on a stand. Therefore, there is no deflection or escape in the width direction of the needle row, and the needle height is maintained. Improves accuracy. In addition, since the endless belt polishing cloth 6 polishes from the dorsal corner side of the top cloth 2, the needle, which has elasticity and elasticity, bends due to polishing.
A needle-shaped tip can be formed.
又エンドレス研磨布を支持する同一高さに位置
する支持プーリー間のトツプ針布と対向するエン
ドレス研磨布の裏面側に基準板を上下位置調整自
在に設けたので、スタンドに張架固定したトツプ
針布の針先面と対向して常に平行なる面接触で研
磨布を摺動させることができる。 In addition, a reference plate is provided on the back side of the endless polishing cloth facing the top needle cloth between the support pulleys located at the same height that support the endless polishing cloth, so that the vertical position can be freely adjusted. It is possible to slide the polishing cloth in parallel surface contact with the surface of the needle tip of the cloth.
さらに本発明は研磨布を使用しているため、表
面の研磨状態を滑らかにすることができるなど優
れた効果を有する。 Furthermore, since the present invention uses an abrasive cloth, it has excellent effects such as being able to smooth the polished state of the surface.
第１図、第２図は従来のトツプ針布の研磨方法
を示す正面図、第３〜５図は本発明のトツプ針布
の研磨方法に用いる研磨装置の一例を示し、第３
図は正面図、第４図は側面図、第５図は第３図の
Ａ―Ａ線断面図である。
１…椀型の砥石、２…トツプ針布、３…背角
側、４…トツプバー、５…スタンド、６…エンド
レス研磨布、７…モータ、８…駆動プーリ、９…
プーリ、１０…基準板、１１…取付板、１２…基
板、１３…テンシヨンプーリ、Ｂ…スライドベー
ス、Ｇ…トラバース用ガイドレール。
1 and 2 are front views showing a conventional method for polishing top clothing, and FIGS. 3 to 5 show an example of a polishing apparatus used in the method for polishing top clothing according to the present invention.
The figure is a front view, FIG. 4 is a side view, and FIG. 5 is a sectional view taken along line AA in FIG. 3. 1... Bowl-shaped whetstone, 2... Top clothing, 3... Back corner side, 4... Top bar, 5... Stand, 6... Endless polishing cloth, 7... Motor, 8... Drive pulley, 9...
Pulley, 10... Reference plate, 11... Mounting plate, 12... Board, 13... Tension pulley, B... Slide base, G... Guide rail for traverse.
Claims (1)
位置調整自在になした取付板と、駆動プーリを有
するモータとを設けると共に、上記取付板に配設
した基準板及びプーリと駆動プーリ間にエンドレ
ス研磨布を架装して成る研磨装置のスタンドに、
トツプ針布を張り付けたトツプバーを張架固定
し、上記取付板の基準板及びプーリの上下位置を
調整してエンドレス研磨布をトツプ針布の針先面
に面接触させた後、トツプ針布の巾方向に平行
で、かつトツプ針布の針先の背角側よりエンドレ
ス研磨布を回転作動させると共に、トツプ針布の
長手方向に移動させて研磨することを特徴とする
トツプ針布の研磨方法。1. A mounting plate whose vertical position can be adjusted freely and a motor having a drive pulley are provided on a slidable slide base, and a reference plate arranged on the mounting plate and an endless cable between the pulley and the drive pulley are installed. On the stand of the polishing device, which is equipped with a polishing cloth,
The top bar to which the top clothing is attached is fixed on a tension rack, and the reference plate of the mounting plate and the vertical position of the pulley are adjusted to bring the endless polishing cloth into surface contact with the needle tip surface of the top clothing. A method for polishing top clothing, which comprises rotating an endless polishing cloth parallel to the width direction from the dorsal corner side of the needle tip of the top clothing, and polishing by moving it in the longitudinal direction of the top clothing. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9065678A JPS5516973A (en) | 1978-07-24 | 1978-07-24 | Grinding of top card clothing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9065678A JPS5516973A (en) | 1978-07-24 | 1978-07-24 | Grinding of top card clothing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5516973A JPS5516973A (en) | 1980-02-06 |
| JPS6227946B2 true JPS6227946B2 (en) | 1987-06-17 |
Family
ID=14004559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9065678A Granted JPS5516973A (en) | 1978-07-24 | 1978-07-24 | Grinding of top card clothing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5516973A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57112415A (en) * | 1980-12-29 | 1982-07-13 | Minoru Tanaka | Method of grinding needles on the flat in a comber |
| CN102296383A (en) * | 2011-07-22 | 2011-12-28 | 青岛新鲁锋王针布有限公司 | Production process for flat clothing |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5253776U (en) * | 1975-10-16 | 1977-04-18 |
-
1978
- 1978-07-24 JP JP9065678A patent/JPS5516973A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5253776U (en) * | 1975-10-16 | 1977-04-18 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5516973A (en) | 1980-02-06 |
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