JPS62253417A - Method of slush molding skin material and its molding equipment - Google Patents

Method of slush molding skin material and its molding equipment

Info

Publication number
JPS62253417A
JPS62253417A JP9756086A JP9756086A JPS62253417A JP S62253417 A JPS62253417 A JP S62253417A JP 9756086 A JP9756086 A JP 9756086A JP 9756086 A JP9756086 A JP 9756086A JP S62253417 A JPS62253417 A JP S62253417A
Authority
JP
Japan
Prior art keywords
mold
heating
molding
section
cavity surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9756086A
Other languages
Japanese (ja)
Other versions
JPH0481926B2 (en
Inventor
Masaru Takino
勝 滝野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP9756086A priority Critical patent/JPS62253417A/en
Publication of JPS62253417A publication Critical patent/JPS62253417A/en
Publication of JPH0481926B2 publication Critical patent/JPH0481926B2/ja
Granted legal-status Critical Current

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Abstract

PURPOSE:To apply slush molding easily to the titled skin material irrespective of the size of a molded product, by a method wherein after discharge of an excess resin material except for the material stuck to a cavity surface of post-loading mold, a heating medium is jetted even to the inside of the skin material in addition to conduction heating from the backside of the mold. CONSTITUTION:A slush mold 4 provided with a temperature adjusting mechanism is preheated at need, a resin material is loaded within a molding cavity of the mold and the material is stuck to a cavity surface in a semimolten state through heating of the mold. Then with the heating of the mold itself an excess material is jetted even to the surface of the resin material stuck to the cavity surface of a heating medium by discharging the excess material through the mold and the mold is cooled after cure of the stuck resin material. The heating medium pressurized within a heat accumulation tank 48 is jetted through a jet 52 group and the resin material which i stuck to the molding cavity surface of the mold 4 beforehand and in the semimolten state is heated from the molding cavity surface at the same time with the heating from the backside of the mold. The heating medium used for the heating of a skin material arrives at a discharge pipe 45 by flowing through a spatial part 50.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は1表皮材のスラッシュ成形法およびその成形装
置に関し、特に本発明は厚手の表皮材のスラッシュ成形
に向けられたものである。表皮材として、その−例を挙
げると、自動車内装品であるコンソールボックス、イン
ストルメントパネルパッド、グラブボックスなどの一部
部材たる表皮体をいい、最終製品として本表皮材は発泡
層、保形用芯材の外側を被覆するための部材である。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a slush molding method for a skin material and a molding apparatus thereof, and in particular, the present invention is directed to slush molding of a thick skin material. Examples of skin materials include skins that are part of automobile interior parts such as console boxes, instrument panel pads, and glove boxes.As a final product, this skin material can be used as a foam layer or as a shape-retaining material. This is a member for covering the outside of the core material.

(従来の技術) スラッシュ成形による表皮材の成形は、比較的簡易な手
段にて、精密な表面模様を含んで、正確な表皮材を製造
できるため、自動車用内装品の表皮材を中心に、各種産
業分野にて多用されている。
(Prior art) Molding of skin materials by slush molding is a relatively simple method and can produce accurate skin materials with precise surface patterns. It is widely used in various industrial fields.

従来のスラッシュ成形は、特公昭54−10581号に
その一例を見るように、成形用金型の背面に熱媒油の供
給管を配管したもの、金型内に電熱線を埋設せしめるも
の、金型の背面部を直接火炎部に接近せしめるもの、又
熱媒油、加熱した金属粉中に金型の背面部を浸漬する手
段などにて、背面部よシ加熱された金型内に、塩化ビニ
ル樹脂製プラスチゾ〃や、粉体を金型内に投入し、金型
の成形用キャビティ面に材料の一部を半ゲル化、あるい
は半溶融着せしめた後、余分の材料を排出し。
Conventional slush molding, as seen in Japanese Patent Publication No. 54-10581, includes a method in which a heating oil supply pipe is installed on the back of the mold, a method in which heating wires are buried in the mold, and a method in which a heating wire is buried in the mold. Chloride is added to the heated mold from the back side by bringing the back side of the mold directly close to the flame, or by immersing the back side of the mold in heat transfer oil or heated metal powder. Vinyl resin plastizo or powder is put into a mold, and after partially gelling or semi-melting the material on the molding cavity surface of the mold, the excess material is discharged.

さらに金型を加熱せしめて溶融着樹脂の固化後、金型を
冷却せしめて表皮材を完成せしめている。
Furthermore, after the mold is heated to solidify the molten adhesive resin, the mold is cooled to complete the skin material.

(発明が解決しようとする問題点) 近年、需要者の嗜好の高級化、多様化に伴い、これら表
皮材にも品質の高級化、重厚さが求められ、表皮材自体
も肉厚の大きなもの、あるいは異種材料、ソリッド層と
発泡層などの複合表皮材の需要が高まっている。このよ
うに肉厚の大きい表皮材をスラッシュ成形にて製造する
折、金型の背面側のみからの加熱処理では1表皮材の全
域に亘って均一な加熱が行われにくく、ために均質な表
皮材を得る上で、解決のせまられる問題点の発生をみた
(Problem to be solved by the invention) In recent years, as the tastes of consumers have become more sophisticated and diversified, these skin materials are required to have higher quality and thickness, and the skin materials themselves are also thicker. There is an increasing demand for composite skin materials such as , or dissimilar materials, solid layers and foam layers. When manufacturing thick skin materials using slush molding, heating only from the back side of the mold makes it difficult to heat uniformly over the entire area of the skin material, resulting in a uniform skin. We have seen the emergence of problems that need to be resolved when obtaining timber.

特、に、内側に発泡層を設けた表皮材の成形にあっては
、金型の成形用キャビティ面よシ離れた発泡層部分は、
加熱が不十分なため、発泡むらが生じ、均質な製品を得
ることが困難であった。又複合表皮材の製造工程にあっ
て1表面層の仮の成形後、その内側に重ねて異種材料を
充填し、再度加熱処理が実施されるが1例えば1発泡塩
化ビニ/1/層は、熱伝導率は0.031 kcal/
m−Hr’C程度であるため、内側層のゲル化、あるい
は溶融発泡が十分に行われず、ために良質な製品を得る
ことが困難で、又内側層のゲル化あるいは溶融度を高め
るために無理に金型の温度を高めると、金型のキャビテ
ィ面に接触する表面層の局部的過加熱となり。
In particular, when molding a skin material with a foam layer on the inside, the foam layer part that is away from the molding cavity surface of the mold,
Insufficient heating resulted in uneven foaming, making it difficult to obtain a homogeneous product. In addition, in the manufacturing process of composite skin materials, after one surface layer is temporarily formed, a different material is layered on the inside and heat treatment is performed again. Thermal conductivity is 0.031 kcal/
m-Hr'C, the inner layer is not sufficiently gelled or melted and foamed, making it difficult to obtain a high-quality product. Forcibly raising the temperature of the mold will cause local overheating of the surface layer that comes into contact with the mold cavity surface.

該盾部な変質せしめる結果ともなった。This also resulted in a change in the quality of the shield.

これらの問題点を解決する一手段として、成形用キャビ
ティ面に予め原料を溶融着せしめた金型自体を、予め高
温に設定したオープン中に入れて。
One way to solve these problems is to place the mold itself, which has the raw material fused onto the molding cavity surface in advance, into an open chamber set at a high temperature.

金型の内外両面より加熱成形する手段が提案されている
。しかしこの場合、成形品が小型のものである場合は、
確かに有効な一手段ではあるが、例えば自動車用コンソ
ールボックス、クラッシュパッド、ドアトリムなどの大
型の成形品の場合、当然大型のオープンが必要となシ、
その取扱も不便で、現実的な解決策としてはやはシ問題
点が残されている。
A method of heating and forming from both the inside and outside of a mold has been proposed. However, in this case, if the molded product is small,
Although it is certainly an effective method, in the case of large molded products such as automobile console boxes, crash pads, and door trims, it naturally requires a large opening.
It is also inconvenient to handle, and there are still some problems that remain as a practical solution.

本発明は、従来のスラッシュ成形手段に内在するこれら
の問題点を解消させ、成形品の大小を問わず、かつ簡易
なスラッシュ成形方法およびそのための装置を提供する
ことを目的とする。
An object of the present invention is to solve these problems inherent in conventional slush molding means and to provide a simple slush molding method and apparatus for the same, regardless of the size of the molded product.

(問題点を解決するための手段) この目的を達成させるために1本発明は次のような構成
としている。即ち1本発明に係る第1番目の発明は、温
度調節機構を備えたスラッシュ成形用金型を必要に応じ
て予熱し、金型の成形用キャビティ内に樹脂材料を投入
し、金型の加熱により半溶融状態にて材料をキャビティ
面に付着せしめて後、余分の材料を金型よシ排出し、金
型自体の加熱と共に、加熱用媒体をキャビティ面の付着
樹脂材の表面にも噴出せしめ、付着材のキュア後。
(Means for Solving the Problems) In order to achieve this object, the present invention has the following configuration. That is, the first invention according to the present invention is to preheat a slush molding mold equipped with a temperature control mechanism as necessary, to put a resin material into the molding cavity of the mold, and to heat the mold. After the material is adhered to the cavity surface in a semi-molten state, the excess material is discharged from the mold, and at the same time as the mold itself is heated, the heating medium is also ejected onto the surface of the adhered resin material on the cavity surface. , after curing of the adhesive material.

金型を冷却せしめる工程からなるスラッシュ成形法にあ
り、又第2番目の発明は、成形部は、スラッシュ成形用
金型と、この金型の背面に向け噴出する加熱及び冷却用
媒体の発生装置から成り、一方該成形部の金型の成形用
キャビティ面を全面カバーし、かつ前記成形部と接合1
分離可能な函形補助加熱部は、函体内に前記成形部にて
発生した、加熱用媒体の一部を金型のキャビティ面に誘
導噴出せしめるための導入部材が設置されているスラッ
シュ成形装置にある。
The second invention resides in a slush molding method consisting of a step of cooling a mold, and the molding section includes a slush mold and a heating and cooling medium generating device ejected toward the back side of the mold. 1, which covers the entire surface of the molding cavity surface of the mold of the molding part, and which is joined to the molding part 1.
The separable box-shaped auxiliary heating section is installed in a slush molding device in which an introduction member for guiding and ejecting a part of the heating medium generated in the molding section to the cavity surface of the mold is installed inside the box. be.

(作用) スラッシュ成形用金型は、・必要に応じて金型の背面側
に加熱用媒体の噴出により予備加熱され。
(Function) The mold for slush molding is preheated by ejecting a heating medium onto the back side of the mold as necessary.

金型のキャビティ内には熱可塑性樹脂の粉体材料を投入
して、金型を加熱する。粉体樹脂の一部は、金型の成形
用キャビティ面に半ゲル化、半溶融状態にて付着する。
A thermoplastic resin powder material is put into the cavity of the mold, and the mold is heated. A part of the powder resin adheres to the molding cavity surface of the mold in a semi-gelled, semi-molten state.

その後溶融着樹脂をキャビティ面に残して、余分の樹脂
材料は排出される。ついで金型のキャビティ面側に函形
の補助加熱部が。
Excess resin material is then discharged, leaving the molten resin on the cavity surface. Next, there is a box-shaped auxiliary heating section on the cavity side of the mold.

その周縁部には気密性を保ち、内部には熱媒体の流路と
なる適宜の空間部を残して接合し、金型の背面側より仕
上げのための加熱用媒体の噴出によるキュア作業が進行
し、同時にこの加熱用媒体の一部は函形の補助加熱部に
分岐供給されて、補助加熱部に設置された導入部材に案
内されて、金型のキャビティ面に、よシ正確には目的と
する表皮体の内側面に直接噴出せしめられ、金型は表裏
両面よりの加熱により、肉厚の多少大きな表皮体であっ
ても、各所略均質な製品を成形することができる。加熱
後、金型の背面側には、必要とあらばム鞘1ハ↓ −a
) −==、−′:glrJ ’j^−y)Jl 1l
fl he I−hユニ 晧LLI sL P JA成
形された表皮体は金型よシ脱型される。
The periphery of the mold is kept airtight, and the inside is left with an appropriate space for the flow of the heat medium, and the curing process proceeds by spouting the finishing heating medium from the back side of the mold. At the same time, a part of this heating medium is branched and supplied to the box-shaped auxiliary heating section, guided to the introduction member installed in the auxiliary heating section, and directed to the cavity surface of the mold, more precisely for the purpose. The mold is heated directly onto the inner surface of the skin, and by heating the mold from both the front and back sides, even if the skin is somewhat thick, it is possible to mold a substantially homogeneous product in each area. After heating, on the back side of the mold, if necessary, add 1 piece of sheath ↓ -a
) −==, −′:glrJ 'j^−y)Jl 1l
The molded skin body is removed from the mold.

(実施例) つぎに本発明に係る表皮材のスラッシュ成形法を実施す
るための具体的装置を複数個1図面を用い乍ら説明する
(Example) Next, a concrete apparatus for carrying out the slush molding method for skin materials according to the present invention will be explained using one drawing.

図中、(1)は主加熱機構を備えた成形部で、鋼。In the figure, (1) is a forming section equipped with a main heating mechanism, which is made of steel.

アルミニウムなどの金属製又はその一部を合成樹脂にて
作成され、好ましくはその内面又は外面をグラスウール
、アスベストなどをもって被覆断熱処理された概ね直方
体の函体(3)に、ニッケル、アルミニウム、銅、その
他の金属あるいはこれらの合金をもって電気鋳造などに
て成形された通常その厚み2〜51111のスラッシュ
成形用金型(4)が、金型の背面部(5)よシ嵌合組立
てられている。
A generally rectangular box (3) made of a metal such as aluminum or a part of it made of synthetic resin, and whose inner or outer surface is preferably coated with glass wool, asbestos, etc. and heat-insulated, is filled with nickel, aluminum, copper, A slush molding die (4), usually having a thickness of 2 to 5111 mm, formed by electroforming or the like using other metals or alloys thereof, is assembled by fitting over the back side (5) of the die.

函体(3)の左右両側部には、函体(3)内に連通ずる
中空回転軸(6)(7)が固着され、この函体(3)と
金型(4)を主体とする成形部(1)は、左右1対の支
柱(8)(8)上に設置された1対の軸受(9)(9)
にて、中空回転軸(6)(7)を支承され、右側回転軸
(7)に固着せしめた歯車^1)ケ古kk(R)I−F
) フ’y /r 、、k l’l’jl l−V ’
01111 +m:Ta エ−ターα埠の回転軸a4上
の歯車a0と噛合って、成形部(1)に回転、揺動運動
を付与せしめる。又左側中空回転軸(6)端は、函体(
3)内に設置されたマニホールドαηと連通し、かつマ
ニホールドαηからは金型(4)の背面部略全域をカバ
ーするように多数のノズ/L’(ト)群が突出している
Hollow rotating shafts (6) and (7) that communicate with the inside of the box (3) are fixed to the left and right sides of the box (3), and the main body is the box (3) and the mold (4). The molded part (1) has a pair of bearings (9) (9) installed on a pair of left and right columns (8) (8).
The gear supported by the hollow rotating shafts (6) and (7) and fixed to the right rotating shaft (7) is
) F'y /r,, k l'l'jl l-V'
01111 +m:Ta It meshes with the gear a0 on the rotating shaft a4 of the a-ter α-bar, giving the molded part (1) rotational and oscillating motion. Also, the end of the left hollow rotating shaft (6) is a box (
3) A large number of nozzles/L' (g) groups protrude from the manifold αη so as to communicate with the manifold αη installed in the mold (4) and cover substantially the entire rear surface of the mold (4).

専ら、加熱又は冷却用媒体の供給口となる前記左側中空
回転軸(6)、同じく媒体の排出口となる前記右側中空
回転軸(7)の各外端部には、それぞれロータリー配管
接手(1)Qυを介して、その詳細を第3図にて、その
−例を示すように、ガス状(空気)媒体を用いた加熱、
冷却用ダクト回路が成形部(1)の外部に設置されてい
る。
A rotary pipe joint (1) is provided at each outer end of the left hollow rotating shaft (6), which serves exclusively as a heating or cooling medium supply port, and the right hollow rotating shaft (7), which also serves as a medium discharge port. ) through Qυ, heating using a gaseous (air) medium, as shown in detail in Figure 3, and an example thereof.
A cooling duct circuit is installed outside the molded part (1).

先づ、加熱用ダクト回路(至)は、排気用ロータリー配
管接手Qpよシ延出するダクト部には、弁(財)、加熱
用送風機(2)、加熱用熱交換器(1)および弁(ロ)
を介して給気用ロータリー配管接手(1)への循環回路
を形成している。
First, the heating duct circuit (to) includes a valve, a heating blower (2), a heating heat exchanger (1), and a valve in the duct extending from the exhaust rotary pipe joint Qp. (B)
A circulation circuit to the air supply rotary piping joint (1) is formed through the air supply rotary piping joint (1).

つぎに冷却用ダクト回路翰は、前記排気用ロータリー配
管接手QDよシ延出するダクトは、前記弁(ハ)の手前
位置にて分岐し、ダクト部には弁(1)、冷却用送風機
0η、冷却用熱交換器(イ)および弁(至)を介して、
前記弁(イ)よシも給気用ロータリー配管接手(1)寄
シ位置にて加熱用ダクト回路と兼用するダクト部分にて
合流する。
Next, in the cooling duct circuit, a duct extending from the exhaust rotary pipe joint QD branches at a position in front of the valve (c), and the duct part has a valve (1) and a cooling blower 0η. , through the cooling heat exchanger (a) and the valve (to),
The valve (A) and the valve (A) also join together at a duct portion that also serves as a heating duct circuit at a position close to the air supply rotary piping joint (1).

前記、熱交換器翰■としては、例えば、加熱用熱交換器
(イ)は多数のフィン付き電気ヒーター(,26A)を
多重に重ねん管をもって構成し、又冷却用熱交換器(至
)としてフィン付き冷却水配管(12A)を多重に重ね
た管をもって構成せしめる。
As for the above-mentioned heat exchanger (2), for example, the heating heat exchanger (A) is composed of a large number of finned electric heaters (26A) with multiple stacked tubes, and the cooling heat exchanger (2) is composed of multiple stacked tubes. The finned cooling water piping (12A) is made up of multiple stacked pipes.

(至)は、前記成形部(1)と対応し、特に金型(4)
の成形用キャビティ面にキュア用加熱用媒体を噴出せし
める函形の補助加熱部で、この函形補助加熱部(至)は
、軌道@(至)上を走行する台車(至)上に載置された
昇降装置、例えば1対の空圧シリンダーーーのロッド(
/4])θ9上に設置され、前記成形部(1)の直下部
に移動した函体(至)の上面周囲部にバッキング(ロ)
材を付設せしめた補助加熱部(至)は、空圧シリンダー
(ト)のロッドO])の伸長に伴い成形部の函体(3)
部とバッキング材(ロ)を介してその周縁部は密封状態
をもって接合する。
(to) corresponds to the molding part (1), especially the mold (4)
This is a box-shaped auxiliary heating part that sprays a heating medium for curing onto the molding cavity surface of the molding cavity.This box-shaped auxiliary heating part is placed on a trolley running on a track. lifting device, e.g. a pair of pneumatic cylinders (rods)
/4]) A backing (b) is installed on the upper surface of the box (to) which is installed on θ9 and has been moved directly below the molding part (1).
The auxiliary heating section (3) to which the material is attached is heated by the molding section's box (3) as the rod O]) of the pneumatic cylinder (G) expands.
The portion and the peripheral portion thereof are hermetically joined via the backing material (b).

この函形の補助加熱部(7)内には加熱用媒体導入部材
−が設置され、該導入部材−をもって、成形部(1)に
発生した加熱用媒体を金型の成形用キャビティ面に向け
、誘導し、無駄なく噴出せしめる。
A heating medium introduction member is installed in this box-shaped auxiliary heating part (7), and the heating medium generated in the molding part (1) is directed toward the molding cavity surface of the mold by using the introduction member. , guide it and make it squirt without waste.

つぎに成形部(1)部にて発生せしめられ、金型の背面
に噴出せしめられる加熱用媒体の一部を分岐して、これ
に当てる補助加熱用媒体の供給機構を説明する。
Next, a mechanism for supplying an auxiliary heating medium to which a portion of the heating medium generated in the molding section (1) and is ejected onto the back side of the mold is branched will be explained.

前記成形部(1)を構成する函体(3)内に設置された
マニホールドαηからは、成形部(1)と函形の補助加
熱部(2)が接合した折、補助加熱部に加熱用媒体を分
流せしめる供給管(ロ)および加熱使用済の加熱用媒体
を前記排出用中空回転軸(7)に供給するための排出管
−が成形IIP(x)の面部(3)に設置されている。
When the molding part (1) and the box-shaped auxiliary heating part (2) are joined, a heating source is supplied from the manifold αη installed in the box (3) constituting the molding part (1) to the auxiliary heating part. A supply pipe (b) for diverting the medium and a discharge pipe for supplying the used heating medium to the discharge hollow rotating shaft (7) are installed on the surface part (3) of the molded IIP (x). There is.

これら供給管■および排出管に)にはそれぞれアクチュ
エータに)にて操作される弁θカ(財)が設置され、ア
クチュエータに)を含んでこれら弁@(財)は、その耐
熱性を考慮して断熱処理が施されることが望ましく、こ
れが困難な場合は、アクチュエータ(ト)のみでも断熱
処理が施され、又これも不可能な折は、成形部(1)を
構成する函体(3)外に供給管■および排出管−を設置
することも考えねばならない。
These supply pipes and discharge pipes are each equipped with valves θ operated by actuators. It is desirable that the actuator (G) be thermally insulated. If this is difficult, the actuator (G) alone may be thermally insulated. If this is also not possible, the case (3) constituting the molded part (1) ) You must also consider installing a supply pipe (■) and a discharge pipe (-) outside.

つぎに函形の補助加熱部(2)内に設けた加熱用媒体導
入部材(至)の具体例を開示するに、第1図、第2図お
よび第3図にあって導入部材(財)は、補助加熱部の函
体全体が貯熱タンク(至)化しておシ、貯熱タンクtJ
K設けた導入ローと成形部(1)の供給管−とは、成形
部(1)と補助加熱部との間に熱媒体の流路となる十分
の空間部曽を残しての接合時、連通し、さらに貯熱タン
ク(至)の一部分よシ隆起した膨出部15η部は成形部
(1)の金型(4)内にその間に十分の間隙を残して嵌
入し、膨出部(財)の頂面に開設した噴出孔(至)群よ
シ加熱用媒体を金型(4)内に噴射せしめ、金型(4)
内に噴射後の加熱用媒体は、成形部(1)の排出管に)
を介して回収排出される。
Next, to disclose a specific example of the heating medium introducing member (to) provided in the box-shaped auxiliary heating part (2), In this case, the entire box of the auxiliary heating section is converted into a heat storage tank (to), and the heat storage tank tJ
When joining the introduction row provided in K and the supply pipe of the forming section (1), leaving a sufficient space between the forming section (1) and the auxiliary heating section to serve as a flow path for the heat medium, The bulging portion 15η that is in communication with and is raised from a part of the heat storage tank (to) fits into the mold (4) of the molding portion (1) with a sufficient gap left therebetween, and the bulging portion ( A heating medium is injected into the mold (4) through the nozzle holes (to) set on the top surface of the mold (4).
The heating medium after being injected into the molding section (1) is sent to the discharge pipe of the molding section (1).
is collected and discharged through the

加熱用媒体導入部材(財)を中心とする他の実施例とし
ては、第4図にあっては、函形の補助加熱部(2)のう
ち、成形部(1)との対応面には、前記供給管−を抱き
込み、かつ金型(4)の略全域をカバーしうる状態にて
成形体(1)への対向面に、凹状の偏向隔板(財)を形
成せしめることにより、又他の実施例は第5図に示すと
おシ、補助加熱部(2)の函体(至)内に小型マニホー
ルド曽を設置し、成形体(1)と補助加熱部(至)との
接合時、この小型マニホールド曽の導入口6′t)は、
成形体(1)の供給管−と連通し、マニホールド働に突
設されたノズ/I/(4)群は、金型(4)の成形キャ
ビティ面の略全域をカバーするよう構成されている。
As another example centered on the heating medium introducing member (goods), in FIG. , by forming a concave deflection diaphragm on the surface facing the molded body (1) so as to enclose the supply pipe and cover substantially the entire area of the mold (4); Another embodiment is shown in FIG. 5, in which a small manifold is installed inside the box of the auxiliary heating section (2), and the molded body (1) and the auxiliary heating section are joined together. At this time, the inlet 6't) of this small manifold is
The nozzle/I/(4) group, which communicates with the supply pipe of the molded body (1) and protrudes from the manifold, is configured to cover almost the entire area of the molding cavity surface of the mold (4). .

さらに他の実施例は、第6図に示すとおシ、先の第4図
にて示した導入部材(財)の変形ともいえるもので、補
助加熱部に)の函体(至)自体が大型の貯熱タンク(財
)化し、成形部(1)の供給管(ロ)と連通ずる補助加
熱部(至)の函体(至)に設けた導入管(至)には、ば
ね輪の押圧力を用いて管口部のみを閉鎖可能に維持しう
る球弁6ηを内蔵せしめ、又貯熱タンクー〇一部には、
金型(4)内に侵入し、かつ金型(4)との間に十分な
間隙を残しうる密閉型の小型貯熱チェンバー輔を突設し
、該貯熱チェンバーー〇頂面には、加熱用媒体を金型の
キャビティ面に向け噴出せしめるための噴出ロ一群が開
設され、この小型貯熱チェンバー−と函体をもってする
貯熱タンクに)との連通口となる小型導入管(財)には
、同じくばね■の押圧力を用いて管口部のみを閉鎖可能
に維持しうる小型球弁輪を内蔵せしめている。以上例示
した球弁Iυ−機構にかえ、リードを利用した弁、ある
いは自動弁を採用してもよい。
Still another embodiment is shown in Fig. 6, which can be said to be a modification of the introduction member shown in Fig. 4 above, in which the box itself (in the auxiliary heating section) is large. The introduction pipe (end) installed in the box (end) of the auxiliary heating part (end), which is connected to the supply pipe (b) of the molding part (1), is equipped with a spring ring. It has a built-in ball valve 6η that can keep only the pipe opening closed using pressure, and also has a heat storage tank.
A small, closed-type heat storage chamber that can penetrate into the mold (4) and leave a sufficient gap between it and the mold (4) is installed protrudingly, and the top surface of the heat storage chamber is equipped with a heating chamber. A group of spout holes were opened to blow out the medium towards the cavity surface of the mold, and a small inlet pipe was installed to serve as a communication port between the small heat storage chamber and the heat storage tank with a box. Similarly, the valve has a built-in small ball valve ring that can keep only the pipe opening closed using the pressing force of the spring (■). Instead of the ball valve Iυ-mechanism exemplified above, a valve using a reed or an automatic valve may be adopted.

つぎに本発明に係る装置を用いてのスラッシュ成形の一
般的な工程における操作を順を追って説明する。
Next, operations in a general process of slush molding using the apparatus according to the present invention will be explained step by step.

まず、第1図および第3図に示す状態において、成形部
(1)に設けた供給管(財)および排出管■内の弁@(
財)を閉じ、外部ダクト回路中の加熱ダクト回路(至)
中に組込まれた弁(ハ)(ロ)を開き、この折、冷却ダ
クト回路翰中に組込まれた弁(1)(至)を閉じる。加
熱用熱交換器(ホ)を起動せしめ、送風機(イ)の駆動
により熱風は弁(イ)、ロータリー配管接手(1)、中
空回転軸(6)を介してマニホールドαηに蓄えられ、
ノズル(至)よシ金型(4)の背面の略全域に向け噴出
し、金型(4)は加熱される。噴出後の加熱用媒体は成
形部(1)を構成する函体(3)内に充満し・、その後
中空回転軸(7)、ロータリー配管接手Qη、 ACx
g(財)を経て送風機に)にて吸引回収される。
First, in the state shown in Figs. 1 and 3, the valves in the supply pipe (goods) and discharge pipe (■) provided in the molding section (1)
Close the heating duct circuit (to) in the external duct circuit
Open the valves (c) and (b) built into the cooling duct circuit, and close the valve (1) (to) built into the cooling duct circuit. The heating heat exchanger (E) is activated, the blower (A) is driven, and the hot air is stored in the manifold αη via the valve (A), the rotary pipe joint (1), and the hollow rotating shaft (6).
The water is ejected from the nozzle to almost the entire back surface of the mold (4), thereby heating the mold (4). The heating medium after being ejected fills the box (3) constituting the molding part (1), and then the hollow rotating shaft (7), rotary pipe joint Qη, ACx
It is suctioned and collected by a blower (via a blower).

成形部(1)の一部を構成する2 00 ”O〜300
’Cに昇温予熱された金型(4)は、電動機(至)の歯
車群αηα篩を介しての回転軸(6)(7)を中心とし
た旋回動によって、成形キャビティ面を上向きとした金
型(4)内には、プラスチゾル又は粉体の塩化ビニル樹
脂、ABS樹脂その他の熱可塑性樹脂を投入し、その後
電動機a3を駆動せしめて、金型に揺動、回転動を付与
して、金型の成形キャビティ面の細部に亘って粉体材料
を半ゲル化あるいは半溶融状態にて付着せしめ、余分の
材料は、金型を下向に回転せしめることにより下方に位
置する容器に排出される。
200" O ~ 300 constituting a part of the molding part (1)
The mold (4), which has been preheated to a temperature of Plastisol or powdered vinyl chloride resin, ABS resin, or other thermoplastic resin is put into the mold (4), and then the electric motor A3 is driven to give rocking and rotational motion to the mold. , the powder material is deposited in a semi-gelled or semi-molten state over the details of the molding cavity surface of the mold, and the excess material is discharged into a container located below by rotating the mold downward. be done.

尚、金型(4)への材料の投入作業において、下向きに
位置せしめた金型(4)の直下部に原材料を収容したり
ザーパータンクを配し、同タンクと金型を接合組立て、
成形部(1)を構成する函体(3)とりザーバータンク
2をクランプhどを用いず幼心−汰n−せしめ、リザー
バータンクと共に函形成形部(1)を180’回転せし
め、揺動などの手段にて金型(4)の成形キャビティ面
に材料を半ゲル化あるいは半溶融状態に付着せしめて後
、リザーバータンク共々成形部(1)を元位置に回転復
帰せしめて、リザーバータンクを離反せしめた金型(4
)は、成形キャビティ面を下に向けて次工程のために待
機する。
In addition, in the work of charging materials into the mold (4), a zarper tank is placed directly below the mold (4) that is positioned facing downward, and the tank and mold are joined and assembled.
The box (3) constituting the molding part (1) and the reservoir tank 2 are held together in an infant center without using a clamp h or the like, and the box-forming mold part (1) is rotated 180' together with the reservoir tank, and is rotated, etc. After the material is adhered to the molding cavity surface of the mold (4) in a semi-gelled or semi-molten state by the means described above, the molding part (1) together with the reservoir tank is rotated back to its original position, and the reservoir tank is separated. Pressed mold (4
) waits for the next process with the molding cavity side facing down.

軌道(2)に)上を移動する台車(至)上の昇降装置上
に載置された函形の補助加熱部(至)は成形部(1)の
直下に位置せしめられ、昇降装置、例えば空圧シリンダ
ー−〇ロッド0])の上伸運動に伴い、補助加熱部(2
)は成形部(1)を構成する函体(3)の下面にバッキ
ング材(ロ)を介してその周縁部を密封状態を保って接
合し、その折、成形部(1)の供給管■は、補助加熱部
(至)の加熱媒体の導入部材(財)に連繋する。そして
閉じられていた供給管■および排出管(ハ)内の弁θの
(財)は加熱用ダクト回路(2)中の弁@(ハ)同様開
放される。この補助加熱部(2)の導入部材(財)は、
その具体例を複数種詳述したとおりであるが、第1図よ
シ第3図にあっては成形部(1)の供給管■け貯熱タン
り(財)と連通し、貯熱タンク(財)内に加圧された加
熱用媒体は膨出部6υの噴出孔(財)群よシ、金型(4
)の成形用キャビティ面に予め付着されている半溶融状
態にある樹脂材料は金型の背面よシの加熱と共に。
A box-shaped auxiliary heating section (1) placed on a lifting device on a trolley (2) moving on a track (2)) is positioned directly below the forming section (1), and the lifting device, e.g. Along with the upward extension movement of the pneumatic cylinder -〇rod 0]), the auxiliary heating section (2
) is joined to the lower surface of the box (3) constituting the molding part (1) through a backing material (b) to maintain a sealed state, and at that time, the supply pipe of the molding part (1) is connected to the bottom surface of the box (3). is connected to the heating medium introduction member of the auxiliary heating section. Then, the closed valves θ in the supply pipe (1) and the discharge pipe (C) are opened like the valve @(C) in the heating duct circuit (2). The introduction member (goods) of this auxiliary heating section (2) is:
Several specific examples have been described in detail. The heating medium pressurized inside the mold (4
) The resin material, which is in a semi-molten state and has been previously attached to the surface of the molding cavity, is heated along with the back side of the mold.

成形キャビティ面、よシ正確には表皮材の内側面よシ同
時に加熱される。表皮材の加熱に使用された熱媒体は、
成形体(1)と補助加熱部(至)の接合時。
The surface of the molding cavity, or more precisely, the inner surface of the skin material, is heated at the same time. The heat medium used to heat the skin material is
When joining the molded body (1) and the auxiliary heating part (to).

その間に形成された空間部−を流れて排出管(ハ)に至
シ、再度、加熱用送風機(ホ)、加熱用熱交換器(ハ)
へと境流し、熱エネルギーのロス化を排した循環再利用
が行われる。そして表皮材の加熱固化後。
It flows through the space formed in between and reaches the discharge pipe (c), then returns to the heating blower (e) and the heating heat exchanger (c).
Cyclic reuse is carried out that eliminates the loss of thermal energy. After heating and solidifying the skin material.

補助加熱部(至)と成形部(1)とを分離せしめ加熱用
ダクト回路翰中の弁@(ハ)を閉じ、ついで冷却用ダク
ト回路翰中の弁(至)(7)を開き、−万世給管(財)
および排出管に)中の弁θ′t)(ト)を閉じて、冷却
用送風機C1])。
Separate the auxiliary heating section (to) and the forming section (1), close the valve @ (c) in the heating duct circuit, then open the valve (to) (7) in the cooling duct circuit, - Manseikan (goods)
Close the valve θ't) (g) in the exhaust pipe and the cooling blower C1]).

同熱交換器(イ)を起動せしめ、金型背面よシの金型の
冷却、延いては表皮体を冷却せしめる。なお補助加熱部
(至)と成形部(1)を接合せしめたま〜供給管■、排
出管に)中の弁@′t)(財)を開いて金型の表裏両面
よりの冷却作業も可能であるが、補助加熱部(至)の熱
媒体導入部、第1図、第3図の場合は貯熱タンク(財)
の容量によっては、かえって冷却能力が低下することが
あシ、この点十分の注意が必要である。
The heat exchanger (a) is activated to cool the mold on the back side of the mold and, by extension, the skin. In addition, by opening the valves in the supply pipe and the discharge pipe that connect the auxiliary heating part (to) and the molding part (1), it is also possible to cool the mold from both the front and back sides. However, in the case of the heat medium introduction part of the auxiliary heating part (to), Figures 1 and 3, the heat storage tank (goods)
Depending on the capacity, the cooling capacity may actually decrease, so care must be taken in this regard.

又冷却作業に使用された冷却用媒体は冷却用送風機01
)に還流することなく大気中に放出される構成を採用し
てもよい。
Also, the cooling medium used for the cooling work was the cooling blower 01.
) may be adopted such that it is released into the atmosphere without being refluxed.

又、第4図における凹状偏向隔板(財)をもって加熱用
媒体導入部材(財)を構成した場合、供給管■よシ噴出
された熱媒体は偏向隔板(財)に当シ、隔板(財)によ
り偏向され、その後は該隔板(財)を案内として。
In addition, when the heating medium introducing member (goods) is configured with the concave deflection diaphragm (goods) shown in FIG. (goods), and then the said bulkhead (goods) as a guide.

金型(4)の成形用キャビティ全面へ射流する。The water is injected onto the entire surface of the molding cavity of the mold (4).

又、第5図におけるマニホールド輪をもって加熱用媒体
導入部材(財)を構成した場合、金型(4)の表。
In addition, when the heating medium introducing member (goods) is configured with the manifold ring in FIG. 5, the table of the mold (4) is shown.

裏画面には、1対のマニホールドαη(至)より突出し
た各ノズ/V(至)一群をもって加熱用媒体が噴射され
る。
The heating medium is injected onto the back screen using a group of nozzles/V (to) that protrude from a pair of manifolds αη (to).

又、第6図における大、小2つに区画された貯熱タンク
岐、貯熱チェンバー6のは球弁部1)−により十分加圧
され九状態をもって金型表面に加熱用媒体は噴射される
In addition, the heat storage chamber 6 is sufficiently pressurized by the ball valve part 1), which is divided into two large and small heat storage tanks in FIG. Ru.

以上の実施例はあくまで1本発明の一実施態様で、特に
、成形部(1)と補助加熱部(至)の開閉機構、成形部
(1)のモーター(至)、歯車(ハ)Ql)を中心とす
る回転揺動機構、加熱、冷却用媒体発生装置、成形部(
1)への加熱用媒体の供給手段およびスラッシュ用成形
用金型の加熱、冷却手段については一つの例の開示にす
ぎない。
The above embodiment is just one embodiment of the present invention, and in particular, the opening/closing mechanism of the forming part (1) and the auxiliary heating part (to), the motor of the forming part (1), the gear (c) Ql) Rotation and oscillation mechanism centered on the , heating and cooling medium generator, molding section
1) The means for supplying the heating medium and the means for heating and cooling the mold for slush are merely disclosed as one example.

例えば成形部(1)と補助加熱部(至)の開閉機構は、
シリンダー■による昇降機構にかえて電動機等の他のア
クチュエータの利用、また、両構成部(1)(至)の一
部をヒンジで固定した円運動により、これを開閉させる
構造としてもよく、又成形部(1)の回転機構について
は、歯車αυα場による伝動機構にかえ。
For example, the opening/closing mechanism for the molding section (1) and the auxiliary heating section (to) is as follows:
It is also possible to use another actuator such as an electric motor instead of the lifting mechanism using the cylinder ■, or to open and close the parts (1) (to) by means of a circular movement fixed with a hinge. The rotation mechanism of the forming part (1) is changed to a transmission mechanism using a gear αυα field.

チェーン、ベルトなどにより、また、シリンダー等の直
線運動を行うアクチュエータを利用してもよい。
Chains, belts, etc. may also be used, or actuators for linear movement such as cylinders may be used.

さらに加熱用媒体発生装置の加熱源につき、電気ヒータ
ー(26A)にかえて石油、ガス等を用いてもよく、又
冷却源として大気をそのまま使用して+L ) /  
−に4A:tJl凋L l イ憎0/1−t4−壬+1
 FRL MY J+e −y@ある。また、熱媒体を
回収せず、成形部の函体あるいは補助加熱部にて直接大
気中に放出してもよい。
Furthermore, for the heating source of the heating medium generator, oil, gas, etc. may be used instead of the electric heater (26A), and the atmosphere may be used as a cooling source.
- to 4A: tJl 凋L l い 0/1 - t4 - 壬+1
FRL MY J+e -y@There is. Alternatively, the heat medium may not be recovered and may be directly released into the atmosphere in the box of the molding section or the auxiliary heating section.

使用する熱媒体は、大気のみならず、各構成部材の酸化
を防止する目的で、窒素等の他のガス体を使用してもよ
く、また表皮材に悪影響がなければ液体であってもかま
わない。
The heat medium to be used is not limited to air, but other gases such as nitrogen may be used for the purpose of preventing oxidation of each component, and liquid may be used as long as it does not adversely affect the skin material. do not have.

成形部への熱媒体の供給、排出は、ロータリー配管接手
(1)61および、中空の回転軸(6)(7)にかえ、
ホース、チューブを用いることも可能でまたこれら両者
を併用することも可能である。
The heat medium is supplied to and discharged from the molding section using rotary piping joints (1) 61 and hollow rotating shafts (6) and (7).
It is also possible to use a hose or a tube, or a combination of both.

スラッシュ成形用金型の加熱手段は、実施例に示すもの
が、設備コスト土量も実用的であるが。
The heating means for the slush molding die shown in the embodiment is practical in terms of equipment cost and volume.

加熱冷却が複数系統になる事を容認するならば、スラッ
シュ用金型(4)に熱媒油あるいは蒸気、冷却水熱ガス
等の熱媒体を通す配管を設け、或いは電熱線を埋設する
ことも可能である。
If multiple systems for heating and cooling are allowed, piping for passing a heat medium such as heat medium oil, steam, or cooling water hot gas may be installed in the slush mold (4), or heating wires may be buried. It is possible.

(発明の効果) 本発明に係る表皮材のスラッシュ成形法は、投入後の金
型のキャビティ面に付着した材料を除く余分の樹脂材料
の排出後、金型の背面側よシの伝導加熱に加えて1表皮
材の内側面にも加熱用媒体を噴出せしめての、表皮材の
表裏両面からの加熱作業が行われるためその作業能率は
向上し、かつ表皮材の各部は略均−に加熱され、厚手の
表皮材、発泡層を内側に設けあるいは複数種の樹脂材料
からなる積層表皮材にあっても1局部的な過加熱を回避
でき、各部均質な良質の表皮材を成形することができる
。又凹凸の激しい金型による複雑な表皮材の成形にあっ
ても、表皮材の表裏両面よシの加熱処理により、表皮材
料の溶融、ゲル化は、各断路平均的に進行し、特に発泡
剤の発泡促進の効果は大きく1発泡層を内側に有する種
類の表皮材にあっては、その効果は顕著なものがある。
(Effects of the Invention) The slush molding method of the skin material according to the present invention applies conduction heating to the back side of the mold after discharging the excess resin material excluding the material that has adhered to the cavity surface of the mold after injection. In addition, the heating medium is also sprayed onto the inner surface of the skin material to heat both the front and back surfaces of the skin material, improving work efficiency and heating each part of the skin material approximately evenly. This makes it possible to avoid localized overheating even when using thick skin materials, foam layers on the inside, or laminated skin materials made of multiple types of resin materials. can. In addition, even when molding complex skin materials using highly uneven molds, melting and gelation of the skin material progresses evenly across each section due to heat treatment on both the front and back sides of the skin material, and especially when foaming agents The effect of promoting foaming is large, and the effect is remarkable for skin materials that have one foam layer inside.

又表皮材の内側よりの加熱用媒体の供給量、その加熱時
間、加熱温度の制御により発泡倍率のコ畢 ントロールなども比較容易に実行することができ。
Further, by controlling the amount of heating medium supplied from the inside of the skin material, its heating time, and heating temperature, it is possible to control the expansion ratio with relative ease.

きめ細い表皮材の品質管理が可能となる。It becomes possible to control the quality of fine-grained skin materials.

又、本発明に係る装置は、主として、金型の背面側に加
熱用媒体を供給する成形部と成形部の金型のキャビティ
面側に接合、分離可能な函形補助加熱部を配してなり、
この補助加熱部には成形部にて発生せしめられた加熱用
媒体の一部を分岐導入するための導入部材を配し、単一
加熱源を利用して成形用金型の表裏両面よシ同時に加熱
処理ができるので、成形能率は向上し1機構的な簡易化
にて顕著な効果がある。
Further, the apparatus according to the present invention mainly includes a molding section that supplies a heating medium to the back side of the mold, and a box-shaped auxiliary heating section that can be joined and separated on the cavity surface side of the mold of the molding section. Become,
This auxiliary heating section is equipped with an introduction member for branching in a part of the heating medium generated in the molding section, and uses a single heating source to simultaneously heat both the front and back sides of the mold. Since heat treatment can be performed, the molding efficiency is improved and the mechanical simplification has a remarkable effect.

又金型のキャビティ面に集中して噴出され、表皮体の内
側面を加熱した熱媒体は、成形部側に還流されて再利用
されることにより、エネルギーの無駄のない有効利用に
顕著な効果が期待できる。
In addition, the heating medium that is concentratedly ejected onto the cavity surface of the mold and heats the inner surface of the skin body is returned to the molding part side and reused, resulting in a remarkable effect on the effective use of energy without waste. can be expected.

又本装置は、従来のオープン使用による金型の全面同時
加熱手段に比べ、装置自体数段小型化し、かつ、加熱用
媒体は、金型両面に集中して噴出できるので熱効率は良
好なものとなり、生産スペースの縮小も実現でき、その
生産性は確実な上昇をみる。
In addition, this device is much smaller in size than conventional means for simultaneously heating the entire surface of the mold by open use, and the heating medium can be ejected in a concentrated manner on both sides of the mold, resulting in good thermal efficiency. , the production space can be reduced, and productivity will definitely increase.

【図面の簡単な説明】 第1図は本発明に係るスラッシュ成形装置の成形部と補
助加熱部の接合直前状態の一部切欠き正面図、第2図は
接合状態にある成形部と補助加熱部を示す第1図に相当
する図、第3図は本装置に配設された熱媒体用ダクト回
路を中心とする正面図、第4図より第6図は他の実施例
を示す第1図に相当する図である。 図中、(1)は成形部、(3)は函体、(4)はスラッ
シュ成形用金型、(5)は金型の背面、 (6)(7)
は中空回転軸。 αηはマニホールド、(至)はノズル、0Iりっけロー
タリー配管接手、(ホ)は加熱用ダクト回路、(ハ)(
財)は弁。 (至)は加熱用送風機、(ホ)は加熱用熱交換器、翰は
冷却用ダクト回路、(至)(5)は弁、Opは冷却用送
風機、(2)は冷却用熱交換器、(至)は補助加熱部、
(ト)は函体、(ロ)はバッキング、(財)は加熱用媒
体導入部材、(財)は供給管、に)は排出管、@η(財
)は弁、働(財)は貯熱タンク、に)(財)は導入口、
輪は空間部、優υは膨出部、(至)岐は噴出孔、(財)
は凹状偏向隔板、曽はマニホールド、曽はノズル、6傷
(財)は導入管、Op輪は球弁を示す。 第2図 第1図 第4図 第3rI!J 第6図 第5図
[BRIEF DESCRIPTION OF THE DRAWINGS] Fig. 1 is a partially cutaway front view of the slush forming apparatus according to the present invention, showing the forming part and the auxiliary heating part in a state immediately before joining, and Fig. 2 shows the forming part in the joined state and the auxiliary heating part. FIG. 3 is a front view centering on the heat medium duct circuit installed in this device, and FIGS. 4 to 6 are views corresponding to FIG. 1 showing other embodiments. FIG. In the figure, (1) is the molding part, (3) is the box, (4) is the slush mold, (5) is the back of the mold, (6) (7)
is a hollow rotating shaft. αη is the manifold, (to) is the nozzle, 0I Rikke rotary piping joint, (e) is the heating duct circuit, (c) (
wealth) is a valve. (To) is a heating blower, (E) is a heating heat exchanger, (Kan) is a cooling duct circuit, (To) (5) is a valve, Op is a cooling blower, (2) is a cooling heat exchanger, (to) is the auxiliary heating section,
(g) is the box, (b) is the backing, (goods) is the heating medium introduction member, (goods) is the supply pipe, (ni) is the discharge pipe, @η (goods) is the valve, and work (goods) is the storage. Thermal tank, (Foundation) is the inlet,
The ring is the space, the bulge is the bulge, and the end is the vent.
1 indicates a concave deflection diaphragm, 0 indicates a manifold, 0 indicates a nozzle, 6 indicates an inlet pipe, and Op ring indicates a ball valve. Figure 2 Figure 1 Figure 4 Figure 3rI! J Figure 6 Figure 5

Claims (10)

【特許請求の範囲】[Claims] (1)温度調節機構を備えたスラッシュ成形用金型を必
要に応じて予熱し、金型の成形用キャビティ内に樹脂材
料を投入し、金型の加熱により半溶融状態にて材料をキ
ャビティ面に付着せしめて後、余分の材料を金型より排
出し、金型自体の加熱と共に、加熱用媒体をキャビティ
面の付着樹脂材の表面にも噴出せしめ、付着樹脂材のキ
ュア後、金型を冷却せしめる工程からなる表皮材のスラ
ッシュ成形法。
(1) Preheat a slush molding mold equipped with a temperature control mechanism as necessary, put the resin material into the molding cavity of the mold, and heat the mold to place the material in a semi-molten state on the cavity surface. After adhering to the resin material, the excess material is discharged from the mold, the mold itself is heated, and the heating medium is also ejected onto the surface of the adhering resin material on the cavity surface, and after the adhering resin material is cured, the mold is removed. A slush molding method for skin materials that involves a cooling process.
(2)成形部は、スラッシュ成形用金型と、この金型の
背面に向け噴出する加熱及び冷却用媒体の発生装置から
成り、一方該成形部の金型の成形用キャビティ面を全面
カバーし、かつ前記成形部と接合、分離可能な函形の補
助加熱部は、函体内に前記成形部にて発生した、加熱用
媒体の一部を金型のキャビティ面に誘導噴出せしめるた
めの導入部材が設置されている表皮材のスラッシュ成形
装置。
(2) The molding section consists of a slush molding die and a generating device for heating and cooling medium that is ejected toward the back side of the mold, while completely covering the molding cavity surface of the mold of the molding section. , and the box-shaped auxiliary heating part that can be joined to and separated from the molding part is an introduction member for guiding and ejecting a part of the heating medium generated in the molding part into the mold cavity surface into the box body. A slush molding device for skin materials is installed.
(3)スラッシュ成形用金型は、その背面側を函体内に
嵌入せしめ、加熱及び冷却用媒体の噴出部は、該函体に
納められている特許請求の範囲第2項記載の表皮材のス
ラッシュ成形装置。
(3) The back side of the slush molding die is fitted into the case, and the heating and cooling medium jetting part is connected to the skin material according to claim 2 housed in the case. Slush molding equipment.
(4)成形部の金型キャビティ面側と補助加熱部の接合
時、接合部周縁は密封状態を保ち、かつ接合部の内部に
は熱媒体の流路となる適宜の空間部が形成されている特
許請求の範囲第2項又は第3項記載の表皮材のスラッシ
ュ成形装置。
(4) When joining the mold cavity surface side of the molding part and the auxiliary heating part, the periphery of the joint part remains sealed, and an appropriate space is formed inside the joint part to serve as a flow path for the heat medium. A slush molding device for skin material according to claim 2 or 3.
(5)補助加熱部の加熱用媒体導入部材は、補助加熱部
を構成する函体自体が貯熱タンクであり、該タンクの一
部に隆起し、金型のキャビティ内に嵌り込む膨出部の表
面には金型キャビティ面に向け開口する噴出孔群が穿設
されている特許請求の範囲第2項乃至第4項記載のうち
いずれか1項に記載の表皮材のスラッシュ成形装置。
(5) The heating medium introduction member of the auxiliary heating section is such that the box itself constituting the auxiliary heating section is a heat storage tank, and a part of the tank is raised and has a bulge that fits into the cavity of the mold. The slush molding apparatus for skin material according to any one of claims 2 to 4, wherein a group of ejection holes opening toward the mold cavity surface are bored on the surface of the mold cavity.
(6)補助加熱部の加熱用媒体導入部材は、函形補助加
熱部の接合面部に設置された凹状偏向隔板をもって構成
されている特許請求の範囲第2項乃至第4項記載のうち
いずれか1項に記載の表皮材のスラッシュ成形装置。
(6) Any one of claims 2 to 4, wherein the heating medium introducing member of the auxiliary heating section is constituted by a concave deflection diaphragm installed at the joint surface of the box-shaped auxiliary heating section. The slush molding device for skin material according to item 1.
(7)補助加熱部の加熱用媒体導入部材は、金型のキャ
ビティ面に向けたノズル群を設けてなるマニホールドに
て構成されている特許請求の範囲第2項乃至第4項記載
のうちいずれか1項に記載の表皮材のスラッシュ成形装
置。
(7) The heating medium introducing member of the auxiliary heating section is constituted by a manifold provided with a group of nozzles facing the cavity surface of the mold. The slush molding device for skin material according to item 1.
(8)補助加熱部の加熱用媒体導入部材は、補助加熱部
を構成する函体自体が貯熱タンクであり、該タンクの一
部には金型のキャビティ内に嵌り込み、キャビティ面に
向け噴出孔群を穿設せしめたチェンバーを設け、貯熱タ
ンクへの加熱用媒体導入管、およびチェンバーへの加熱
用媒体導入管部には球弁がそれぞれ配設されている特許
請求の範囲第2項乃至第4項記載のうちいずれか1項に
記載の表皮材のスラッシュ成形装置。
(8) The heating medium introduction member of the auxiliary heating section is such that the box itself that constitutes the auxiliary heating section is a heat storage tank, and a part of the tank fits into the cavity of the mold and is directed toward the cavity surface. Claim 2: A chamber is provided with a group of ejection holes, and a ball valve is provided in each of the heating medium introduction pipe to the heat storage tank and the heating medium introduction pipe to the chamber. A slush molding device for a skin material according to any one of items 1 to 4.
(9)成形部および補助加熱部間は加熱及び冷却用媒体
排出用の排出管が連通し、さらに成形部に設けた排出機
構に連通している特許請求の範囲第2項乃至第8項記載
のうちいずれか1項に記載の表皮材のスラッシュ成形装
置。
(9) A discharge pipe for discharging a heating and cooling medium communicates between the molding section and the auxiliary heating section, and further communicates with a discharge mechanism provided in the molding section. The slush molding device for skin material according to any one of the above.
(10)成形部および補助加熱部にて、金型の表裏両面
に噴出する加熱用媒体は循環流を形成している特許請求
の範囲第2項乃至第9項記載のうちいずれか1項に記載
の表皮材のスラッシュ成形装置。
(10) In any one of claims 2 to 9, the heating medium jetted to both the front and back surfaces of the mold forms a circulating flow in the molding section and the auxiliary heating section. A slush molding device for the skin material described above.
JP9756086A 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment Granted JPS62253417A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9756086A JPS62253417A (en) 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9756086A JPS62253417A (en) 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment

Publications (2)

Publication Number Publication Date
JPS62253417A true JPS62253417A (en) 1987-11-05
JPH0481926B2 JPH0481926B2 (en) 1992-12-25

Family

ID=14195618

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9756086A Granted JPS62253417A (en) 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment

Country Status (1)

Country Link
JP (1) JPS62253417A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0334074A2 (en) * 1988-03-23 1989-09-27 Krauss-Maffei Aktiengesellschaft Method and apparatus for producing formed plastic sheets
US4946638A (en) * 1987-03-26 1990-08-07 Toyota Jidosha Kabushiki Kaisha Slush molding method and apparatus therefor
US5059362A (en) * 1988-10-24 1991-10-22 Toray Engineering Co., Ltd. Method of making a composite foamed and shaped article
US5173228A (en) * 1989-07-10 1992-12-22 Davidson Textron Inc. Method for forming a 360 degree skin handle
US5580501A (en) * 1994-11-07 1996-12-03 Gallagher; Michael J. Method of manufacturing an interior trim panel using polyurethane powder

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3728429A (en) * 1968-08-29 1973-04-17 Mccord Corp Slush molding process
JPS58205718A (en) * 1982-05-25 1983-11-30 Mitsuboshi Belting Ltd Preparation of synthetic resin skin body

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3728429A (en) * 1968-08-29 1973-04-17 Mccord Corp Slush molding process
JPS58205718A (en) * 1982-05-25 1983-11-30 Mitsuboshi Belting Ltd Preparation of synthetic resin skin body

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4946638A (en) * 1987-03-26 1990-08-07 Toyota Jidosha Kabushiki Kaisha Slush molding method and apparatus therefor
EP0334074A2 (en) * 1988-03-23 1989-09-27 Krauss-Maffei Aktiengesellschaft Method and apparatus for producing formed plastic sheets
EP0334074A3 (en) * 1988-03-23 1990-12-27 Krauss-Maffei Aktiengesellschaft Method and apparatus for producing formed plastic sheets
US5059362A (en) * 1988-10-24 1991-10-22 Toray Engineering Co., Ltd. Method of making a composite foamed and shaped article
US5173228A (en) * 1989-07-10 1992-12-22 Davidson Textron Inc. Method for forming a 360 degree skin handle
US5580501A (en) * 1994-11-07 1996-12-03 Gallagher; Michael J. Method of manufacturing an interior trim panel using polyurethane powder

Also Published As

Publication number Publication date
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