JPH0481926B2 - - Google Patents

Info

Publication number
JPH0481926B2
JPH0481926B2 JP61097560A JP9756086A JPH0481926B2 JP H0481926 B2 JPH0481926 B2 JP H0481926B2 JP 61097560 A JP61097560 A JP 61097560A JP 9756086 A JP9756086 A JP 9756086A JP H0481926 B2 JPH0481926 B2 JP H0481926B2
Authority
JP
Japan
Prior art keywords
mold
molding
heating
section
slush
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61097560A
Other languages
Japanese (ja)
Other versions
JPS62253417A (en
Inventor
Masaru Takino
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP9756086A priority Critical patent/JPS62253417A/en
Publication of JPS62253417A publication Critical patent/JPS62253417A/en
Publication of JPH0481926B2 publication Critical patent/JPH0481926B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Moulding By Coating Moulds (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、表皮材のスラツシユ成形法およびそ
の成形装置に関し、特に本発明は厚手の表皮材の
スラツシユ成形に向けられたものである。表皮材
として、その一例を挙げると、自動車内装品であ
るコンソールボツクス、インストルメントパネル
パツド、グラブポツクスなどの一部部材たる表皮
体をいい、最終製品として本表皮材は発泡層、保
形用芯材の外側を被覆するための部材である。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a slush molding method for skin materials and a molding apparatus thereof, and in particular, the present invention is directed to slush molding of thick skin materials. An example of a skin material is a skin body that is a part of automobile interior parts such as console boxes, instrument panel pads, and glove boxes.As a final product, this skin material includes a foam layer, a shape-retaining core, etc. This is a member for covering the outside of the material.

(従来の技術) スラツシユ成形による表皮材の成形は、比較的
簡易な手段にて、精密な表面模様を含んで、正確
に表皮材を製造できるため、自動車用内装品の表
皮材を中心に、各種産業分野にて多用されてい
る。
(Prior art) Molding of skin materials by slush molding is a relatively simple method that allows for accurate production of skin materials with precise surface patterns. It is widely used in various industrial fields.

従来のスラツシユ成形は、特公昭54−10581号
にその一例を見るように、成形用金型の背面に熱
媒油の供給管を配管したもの、金型内に電熱線を
埋設せしめるもの、金型の背面部を直接火炎部に
接近せしめるもの、又熱媒油、加熱した金属粉中
に金型の背面部を浸漬する手段などにて、背面部
より加熱された金型内に、塩化ビニル樹脂製プラ
スチゾルや、粉体を金型内に投入し、金型の成形
用キヤビテイ面に材料の一部を半ゲル化、あるい
は半溶融着せしめた後、余分の材料を排出し、さ
らに金型を加熱せしめて溶融着樹脂の固化後、金
型を冷却せしめて表皮材を完成せしめている。
Conventional slush molding includes a method in which a heating oil supply pipe is installed on the back of the mold, a method in which heating wires are buried in the mold, and a method in which a heating wire is buried in the mold, as shown in Japanese Patent Publication No. 54-10581. Vinyl chloride is placed in a mold that is heated from the back side by bringing the back side of the mold directly close to the flame, or by immersing the back side of the mold in heat transfer oil or heated metal powder. After putting resin plastisol or powder into a mold and partially gelling or semi-melting the material on the molding cavity surface of the mold, the excess material is discharged and the mold is further removed. After the molten adhesive resin is solidified by heating, the mold is cooled to complete the skin material.

(発明が解決しようとする問題点) 近年、需要者の嗜好の高級化、多様化に伴い、
これら表皮材にも品質の高級化、重厚さが求めら
れ、表皮材自体も肉厚の大きなもの、あるいは異
種材料、ソリツド層と発泡層などの複合表皮材の
需要が高まつている。このように肉厚の大きい表
皮材をスラツシユ成形にて製造する折、金型の背
面側のみからの加熱処理では、表皮材の全域に亘
つて均一な加熱が行われにくく、ために均質な表
皮材を得る上で、解決のせまられる問題点の発生
をみた。
(Problems to be solved by the invention) In recent years, as consumer tastes have become more sophisticated and diversified,
These skin materials are also required to be of higher quality and heavier, and there is an increasing demand for skin materials themselves that are thicker, or for composite skin materials such as different materials or solid layers and foam layers. When manufacturing a thick skin material using slush molding, heating only from the back side of the mold makes it difficult to heat the skin material uniformly over the entire area, resulting in a uniform skin. We have seen the emergence of problems that need to be resolved when obtaining timber.

特に、内側に発泡層を設けた表皮材の成形にあ
つては、金型の成形用キヤビテイ面より離れた発
泡層部分は加熱が不十分なため、発泡むらが生
じ、均質な製品を得ることが困難であつた。又複
合表皮材の製造工程にあつて、表面層の仮の成形
後、その内側に重ねて異種材料を充填し、再度加
熱処理が実施されるが、例えば、発泡塩化ビニル
層は、熱伝導率は0.031Kcal/m・Hr℃程度であ
たるため、内側層のゲル化、あるいは溶融発泡が
十分に行われず、ために良質な製品を得ることが
困難で、又内側層のゲル化あるいは溶融度を高め
るために無理に金型の温度を高めると、金型のキ
ヤビテイ面に接触する表面層の局部的過加熱とな
り、該層部を変質せしめる結果ともなつた。
In particular, when molding a skin material with a foam layer on the inside, the portion of the foam layer away from the molding cavity surface of the mold is insufficiently heated, resulting in uneven foaming and making it difficult to obtain a homogeneous product. was difficult. In addition, in the manufacturing process of composite skin materials, after the surface layer is temporarily formed, a different material is layered on the inside and heat treated again. Since the temperature is about 0.031Kcal/m・Hr℃, the inner layer is not sufficiently gelled or melted and foamed, making it difficult to obtain a high-quality product. If the temperature of the mold is forcibly raised to increase the temperature, the surface layer in contact with the cavity surface of the mold will be locally overheated, resulting in deterioration of the layer.

これらの問題点を解決する一手段として、成形
用キヤビテイ面に予め原料を溶融着せしめた金型
自体を、予め高温に設定したオープン中に入れ
て、金型の内外両面より加熱成形する手段が提案
されている。しかしこの場合、成形品が小型のも
のである場合は、確かに有効な一手段ではある
が、例えば自動車用コンソールボツクス、クラツ
シユパツド、ドアトリムなどの大型の成形品の場
合、当然大型のオーブンが必要となり、その取扱
いも不便で、現実的な解決策としてはやはり問題
点が残されている。
One way to solve these problems is to heat-form from both the inside and outside of the mold by placing the mold itself, which has the raw material fused onto the molding cavity surface, into an open chamber set at a high temperature in advance. Proposed. However, in this case, it is certainly an effective method when the molded product is small, but for large molded products such as automobile console boxes, crash pads, and door trims, a large oven is naturally required. However, it is also inconvenient to handle, and problems remain as a practical solution.

本発明は、従来のスラツシユ成形手段に内在す
るこれらの問題点を解消させ、成形品の大小を問
わず、かつ簡易なスラツシユ成形方法およびその
ための装置を提供することを目的とする。
SUMMARY OF THE INVENTION An object of the present invention is to solve these problems inherent in conventional slush forming means and to provide a simple slush forming method and apparatus for the same, regardless of the size of the molded product.

(問題点を解決するための手段) この目的を達成させるために、本発明は次のよ
うな構成としている。即ち、本発明に係る第1番
目の発明は、温度調節機構を備えたスラツシユ成
形用金型を必要に応じて予熱し、金型の成形用キ
ヤビテイ内に樹脂材料を投入し、金型の加熱によ
り半溶融状態にて材料をキヤビテイ面に付着せし
めて後、余分の材料を金型より排出し、金型自体
の加熱と共に、加熱用媒体をキヤビテイ面の付着
樹脂材の表面にも噴出せしめ、付着材のキユア
後、金型を冷却せしめる工程からなるのスラツシ
ユ成形法にあり、又第2番目の発明は、成形部
は、スラツシユ成形用金型と、この金型の背面に
向け噴出する加熱及び冷却用媒体の発生装置から
成り、一方該成形部の金型の成形用キヤビテイ面
を全面カバーし、かつ前記成形部と接合、分離可
能な函形補助加熱部は、函体内に前記成形部にて
発生した、加熱用媒体の一部を金型のキヤビテイ
面に誘導噴出せしめるための導入部材が設置され
ているスラツシユ成形装置にある。
(Means for Solving the Problems) In order to achieve this object, the present invention has the following configuration. That is, the first aspect of the present invention is to preheat a slush molding mold equipped with a temperature control mechanism as necessary, to charge a resin material into a molding cavity of the mold, and to heat the mold. After the material is adhered to the cavity surface in a semi-molten state, the excess material is discharged from the mold, and while the mold itself is heated, the heating medium is also ejected onto the surface of the adhesive resin material on the cavity surface, The second invention is a slush molding method comprising a step of cooling the mold after curing the adhesive material, and the second invention is such that the molding section includes a slush molding mold and a heating device that ejects heat toward the back of the mold. and a cooling medium generator, and a box-shaped auxiliary heating section that completely covers the molding cavity surface of the mold of the molding section and that can be connected to and separated from the molding section is provided with the molding section inside the box. The slush molding apparatus is equipped with an introduction member for guiding and ejecting a portion of the heating medium generated by the heating medium onto the cavity surface of the mold.

(作用) スラツシユ成形用金型は、必要に応じて金型の
背面側に加熱用媒体の噴出により予備加熱され、
金型のキヤビテイ内には熱可塑性樹脂の粉体材料
を投入して、金型を加熱する。粉体樹脂の一部
は、金型の成形用キヤビテイ面に半ゲル化、半溶
融状態にて付着する。その後溶融着樹脂をキヤビ
テイ面に残して、余分の樹脂材料は排出される。
ついで金型のキヤビテイ面側に函形の補助加熱部
が、その周縁部には気密性を保ち、内部には熱媒
体の流路となる適宜の空間部を残して接合し、金
型の背面側より仕上げのための加熱用媒体の噴出
によるキユア作業が進行し、同時にこの加熱用媒
体の一部は函形の補助加熱部に分岐供給されて、
補助加熱部に設置された導入部材に案内されて、
金型のキヤビテイ面に、より正確には目的とする
表皮体の内側面に直接噴出せしめられ、金型は表
裏両面よりの加熱により、肉厚の多少大きな表皮
体であつても、各所略均質な製品を成形すること
ができる。加熱後、金型の背面側には、必要とあ
らば金型のキヤビテイ面にも冷却用媒体が噴出せ
られ、成形された表皮体は金型より脱型される。
(Function) The slush molding mold is preheated by jetting a heating medium onto the back side of the mold as necessary.
A thermoplastic resin powder material is put into the cavity of the mold, and the mold is heated. A portion of the powder resin adheres to the molding cavity surface of the mold in a semi-gelled, semi-molten state. Excess resin material is then drained, leaving the molten resin on the cavity surface.
Next, a box-shaped auxiliary heating part is attached to the cavity side of the mold, its periphery is kept airtight, and an appropriate space is left inside for a heat medium flow path, and the back side of the mold is The curing work progresses by spouting a heating medium for finishing from the side, and at the same time, a part of this heating medium is branched and supplied to the box-shaped auxiliary heating section.
Guided by the introduction member installed in the auxiliary heating section,
The injection is applied directly to the cavity surface of the mold, or more precisely, to the inner surface of the target skin, and the mold is heated from both the front and back sides, so even if the skin is somewhat thick, it will be uniform everywhere. It is possible to mold products. After heating, a cooling medium is injected onto the back side of the mold and, if necessary, onto the cavity surface of the mold, and the molded skin body is removed from the mold.

(実施例) つぎに本発明に係る表皮材のスラツシユ成形法
を実施するための具体的装置を複数個、図面を用
い乍ら説明する。
(Example) Next, a plurality of specific devices for carrying out the slush molding method for skin materials according to the present invention will be described with reference to the drawings.

図中、1は主加熱機構を備えた成形部で、鋼、
アルミニウムなどの金属製又はその一部を合成樹
脂にて作成され、好ましくはその内面又は外面を
グラスウール、アスベストなどをもつて被覆断熱
処理された概ね直方体の函体3に、ニツケル、ア
ルミニウム、銅、その他の金属あるいはこれらの
合金をもつて電気鋳造などにて成形された通常そ
の厚み2〜5mmのスラツシユ成形用金型4が、金
型の背面部5より嵌合組立てられている。
In the figure, 1 is a forming section equipped with a main heating mechanism;
A generally rectangular box 3 made of metal such as aluminum or a part of it made of synthetic resin, preferably coated with glass wool, asbestos, etc. on the inner or outer surface and heat-insulated, is made of nickel, aluminum, copper, A slush molding die 4, which is usually 2 to 5 mm thick and made of other metals or alloys thereof and formed by electroforming or the like, is assembled by fitting from the back side 5 of the die.

函体3の左右両側部には、函体3内に連通する
中空回転軸6,7が固着され、この函体3と金型
4を主体とする成形部1は、左右1対の支柱8,
8上に設置された1対の軸受9,9にて、中空回
転軸6,7を支承され、右側回転軸7に固着せし
めた歯車11は支柱8上のブラケツト12上に設
置した減速モーター13の回転軸14上の歯車1
5と噛合つて、成形部1に回転、揺動運動を付与
せしめる。又左側中空回転軸6端は、函体3内に
設置されたマニホールド17と連通し、かつマニ
ホールド17からは金型4の背面部略全域をカバ
ーするように多数のノズル18群が突出してい
る。
Hollow rotating shafts 6 and 7 that communicate with the inside of the box 3 are fixed to the left and right sides of the box 3, and the molding section 1, which is mainly composed of the box 3 and the mold 4, has a pair of left and right supports 8. ,
The hollow rotating shafts 6, 7 are supported by a pair of bearings 9, 9 installed on the shaft 8, and the gear 11 fixed to the right rotating shaft 7 is connected to a reduction motor 13 installed on a bracket 12 on the support column 8. Gear 1 on the rotating shaft 14 of
5 to impart rotational and oscillating motion to the molded portion 1. The end of the left hollow rotary shaft 6 communicates with a manifold 17 installed in the box 3, and a large number of nozzle groups 18 protrude from the manifold 17 so as to cover substantially the entire rear surface of the mold 4. .

専ら、加熱又は冷却用媒体の供給口となる前記
左側中空回転軸6、同じく媒体の排出口となる前
記右側中空回転軸7の各外端部には、それぞれロ
ータリー配管接手20,21を介して、その詳細
を第3図にて、その一例を示すように、ガス状
(空気)媒体を用いた加熱、冷却用ダクト回路が
成形部1の外部に設置されている。
The outer ends of the left hollow rotating shaft 6, which serves exclusively as a heating or cooling medium supply port, and the right hollow rotating shaft 7, which also serves as a medium outlet, are connected via rotary pipe joints 20 and 21, respectively. As shown in detail in FIG. 3 and an example thereof, a heating and cooling duct circuit using a gaseous (air) medium is installed outside the molding section 1.

先づ、加熱用ダクト回路23は、排気用ロータ
リー配管接手21より延出するダクト部には、弁
24、加熱用送風機25、加熱用熱交換器26お
よび弁27を介して給気用ロータリー配管接手2
0への循環回路を形成している。
First, the heating duct circuit 23 is connected to the air supply rotary pipe via a valve 24, a heating blower 25, a heating heat exchanger 26, and a valve 27 to a duct extending from the exhaust rotary pipe joint 21. Joint 2
It forms a circulation circuit to 0.

つぎに冷却用ダクト回路29は、前記排気用ロ
ータリー配管接手21より延出するダクトは、前
記弁24の手前位置にて分岐し、ダクト部には弁
30、冷却用送風機31、冷却用熱交換器32お
よび弁33を介して、前記弁27よりも給気用ロ
ータリー配管接手20寄り位置にて加熱用ダクト
回路と兼用するダクト部分にて合流する。
Next, in the cooling duct circuit 29, a duct extending from the exhaust rotary pipe joint 21 branches at a position before the valve 24, and the duct portion includes a valve 30, a cooling blower 31, and a cooling heat exchanger. They join together at a duct portion that also serves as a heating duct circuit at a position closer to the air supply rotary piping joint 20 than the valve 27 through a vessel 32 and a valve 33.

前記、熱交換器26、32としては、例えば、
加熱用熱交換器25は多数のフイン付き電気ヒー
ター26Aを多重に重ねた管をもつて構成し、又
冷却用熱交換器32としてフイン付き冷却水配管
32Aを多重に重ねた管をもつて構成せしめる。
As the heat exchangers 26 and 32, for example,
The heating heat exchanger 25 is composed of pipes in which a large number of electric heaters 26A with fins are stacked, and the cooling heat exchanger 32 is composed of pipes in which finned cooling water pipes 32A are stacked in multiple layers. urge

35は、前記成形部1と対応し、特に金型4の
成形用キヤビテイ面にキユア用加熱用媒体を噴出
せしめる函形の補助加熱部で、この函形補助加熱
部35は、軌道38,38上を走行する台車39
上に載置された昇降装置、例えば1対の空圧シリ
ンダー40,40のロツド41,41上に設置さ
れ、前記成形部1の直下部に移動した函体36の
上面周囲部にパツキング37材を付設せしめた補
助加熱部35は、空圧シリンダー40のロツド4
1の伸長に伴い成形部の函体3部とパツキング材
37を介してその周縁部は密封状態をもつて接合
する。
Reference numeral 35 denotes a box-shaped auxiliary heating section that corresponds to the molding section 1 and in particular injects a curing heating medium onto the molding cavity surface of the mold 4; Trolley 39 running above
Packing material 37 is placed around the upper surface of the box 36, which is installed on the lifting device placed above, for example, the rods 41, 41 of a pair of pneumatic cylinders 40, 40, and has been moved directly below the molding section 1. The auxiliary heating section 35 is attached to the rod 4 of the pneumatic cylinder 40.
As the molded part 1 expands, the periphery of the molded part is joined to the box 3 part through the packing material 37 in a sealed state.

この函形の補助加熱部35内には加熱用媒体導
入部材43が設置され、該導入部材43をもつ
て、成形部1に発生した加熱用媒体を金型の成形
用キヤビテイ面に向け、誘導し、無駄なく噴出せ
しめる。
A heating medium introduction member 43 is installed in this box-shaped auxiliary heating section 35, and the heating medium generated in the molding section 1 is directed and guided by the introduction member 43 toward the molding cavity surface of the mold. And let it gush out without wasting anything.

つぎに成形部1部に発生せしめられ、金型の背
面に噴出せしめられる加熱用媒体の一部を分岐し
て、これに当てる補助加熱用媒体の供給機構を説
明する。
Next, a description will be given of a mechanism for supplying an auxiliary heating medium to which a part of the heating medium generated in the molding section 1 and ejected to the back surface of the mold is branched.

前記成形部1を構成する函体3内に設置された
マニホールド17からは、成形部1と函形の補助
加熱部35が接合した折、補助加熱部に加熱用媒
体を分流せしめる供給管44および加熱使用済の
加熱用媒体を前記排出用中空回転軸7に供給する
ための排出管45が成形部1の函部3に設置され
ている。これら供給管44および排出管45には
それぞれアクチユエータ46にて操作される弁4
7,48が設置され、アクチユエータ46を含ん
でこれら弁47,48は、その耐熱性を考慮して
断熱処理が施されることが望ましく、これが困難
な場合は、アクチユエータ46のみでも断熱処理
が施され、又これも不可能な折は、成形部1を構
成する函体3外に供給管44および排出管45を
設置することも考えねばならない。
From the manifold 17 installed in the box 3 constituting the molding section 1, when the molding section 1 and the box-shaped auxiliary heating section 35 are joined, a supply pipe 44 and a supply pipe 44 are provided to divert the heating medium to the auxiliary heating section. A discharge pipe 45 for supplying the heated and used heating medium to the discharge hollow rotary shaft 7 is installed in the box part 3 of the molding part 1. Each of the supply pipe 44 and the discharge pipe 45 has a valve 4 operated by an actuator 46.
7 and 48 are installed, and these valves 47 and 48 including the actuator 46 are preferably subjected to heat insulation treatment in consideration of their heat resistance. If this is difficult, insulation treatment may be applied to only the actuator 46. However, if this is not possible, it is also necessary to consider installing the supply pipe 44 and the discharge pipe 45 outside the box 3 constituting the molding section 1.

つぎに函形の補助加熱部35内に設けた加熱用
媒体導入部材43の具体例を開示するに、第1
図、第2図および第3図にあつて導入部材43
は、補助加熱部の函体全体が貯熱タンク53化し
ており、貯熱タンク53に設けた導入口49と成
形部1の供給管44とは、成形部1と補助加熱部
との間に熱媒体の流路となる十分の空間部50を
残しての接合時、連通し、さらに貯熱タンク53
の一部分より隆起した膨出部51部は成形部1の
金型4内にその間に十分の間隙を残して嵌入し、
膨出部51の頂面に開設した噴出孔52群より加
熱用媒体を金型4内に噴射せしめ、金型4内に噴
射後の加熱用媒体は、成形部1の排出管45を介
して回収排出される。
Next, a specific example of the heating medium introducing member 43 provided in the box-shaped auxiliary heating section 35 will be disclosed.
Introducing member 43 in Figures 2 and 3.
The entire box of the auxiliary heating section is a heat storage tank 53, and the inlet 49 provided in the heat storage tank 53 and the supply pipe 44 of the forming section 1 are connected between the forming section 1 and the auxiliary heating section. At the time of joining, leaving a sufficient space 50 to serve as a flow path for the heat medium, communication occurs, and the heat storage tank 53
The bulging portion 51 that is raised from a portion of the molding portion 1 is fitted into the mold 4 of the molding portion 1 with a sufficient gap left therebetween;
A heating medium is injected into the mold 4 from a group of jet holes 52 formed on the top surface of the bulging part 51, and the heating medium after being injected into the mold 4 is passed through the discharge pipe 45 of the molding part 1. It is collected and discharged.

加熱用媒体導入部材43を中心とする他の実施
例としては、第4図にあつては、函形の補助加熱
部35のうち、成形部1との対応面には、前記供
給管44を抱き込み、かつ金型4の略全域をカバ
ーしうる状態にて成形体1への対向面に、凹状の
偏向隔板54を形成せしめることにより、又他の
実施例は第5図に示すとおり、補助加熱部35の
函体36内に小型マニホールド55を設置し、成
形体1と補助加熱部35との接合時、この小型マ
ニホールド55の導入口57は、成形体1の供給
管44と連通し、マニホールド55に突設された
ノズル56群は、金型4の成形キヤビテイ面の略
全域をカバーするよう構成されている。
As for another embodiment centered on the heating medium introducing member 43, in FIG. By forming a concave deflection partition plate 54 on the surface facing the molded body 1 in such a manner that it can be held in place and cover substantially the entire area of the mold 4, another embodiment is as shown in FIG. , a small manifold 55 is installed in the box 36 of the auxiliary heating section 35, and when the compact 1 and the auxiliary heating section 35 are joined, the inlet 57 of the small manifold 55 communicates with the supply pipe 44 of the compact 1. However, a group of nozzles 56 protruding from the manifold 55 is configured to cover substantially the entire molding cavity surface of the mold 4.

さらに他の実施例は、第6図に示すとおり、先
の第4図にて示した導入部材43の変形ともいえ
るもので、補助加熱部35の函体36自体が大型
の貯熱タンク58化し、成形部1の供給管44と
連通する補助加熱部35の函体36に設けた導入
管59には、ばね60の押圧力を用いて管口部の
みを閉鎖可能に維持しうる球弁61を内蔵せし
め、又貯熱タンク58の一部には、金型4内に侵
入し、かつ金型4との間に十分な間隙を残しうる
密閉型の小型貯熱チエンバー62を突設し、該貯
熱チエンバー62の頂面には、加熱用媒体を金型
のキヤビテイ面に向け噴出せしめるための噴出口
63群が開設され、この小型貯熱チエンバー62
と函体をもつてする貯熱タンク58との連通口と
なる小型導入管64には、同じくばね65の押圧
力を用いて管口部のみを閉鎖可能に維持しうる小
型球弁66を内蔵せしめている。以上例示した球
弁61,66機構にかえ、リードを利用した弁、
あるいは自動弁を採用してもよい。
Still another embodiment, as shown in FIG. 6, can be said to be a modification of the introduction member 43 shown in FIG. The introduction pipe 59 provided in the box 36 of the auxiliary heating unit 35 that communicates with the supply pipe 44 of the molding unit 1 is provided with a ball valve 61 that can maintain only the pipe opening closed using the pressing force of a spring 60. In addition, a small closed heat storage chamber 62 that can penetrate into the mold 4 and leave a sufficient gap between it and the mold 4 is protruded from a part of the heat storage tank 58. A group of ejection ports 63 for ejecting a heating medium toward the cavity surface of the mold is provided on the top surface of the heat storage chamber 62.
A small inlet pipe 64 that serves as a communication port with a heat storage tank 58 having a box has a built-in small ball valve 66 that can maintain only the pipe opening closed using the pressing force of a spring 65. It's forcing me. Instead of the ball valve 61, 66 mechanism illustrated above, a valve using a reed,
Alternatively, an automatic valve may be used.

つぎに本発明に係る装置を用いてのスラツシユ
成形の一般的な工程における操作を順を追つて説
明する。
Next, operations in a general process of slush forming using the apparatus according to the present invention will be explained step by step.

まず、第1図および第3図に示す状態におい
て、成形部1に設けた供給管44および排出管4
5内の弁47,48を閉じ、外部ダクト回路中の
加熱ダクト回路23中に組込まれた弁24,27
を開き、この折、冷却ダクト回路29中に組込ま
れた弁30,33を閉じる。加熱用熱交換器26
を起動せしめ、送風機25の駆動により熱風は弁
27、ロータリー配管接手20、中空回転軸6を
介してマニホールド17に蓄えられ、ノズル18
より金型4の背面の略全域に向け噴出し、金型4
は加熱される。噴出後の加熱用媒体は成形部1を
構成する函体3内に充満し、その後中空回転軸
7、ロータリー配管接手21,24を経て送風機
25にて吸引回収される。
First, in the state shown in FIGS. 1 and 3, the supply pipe 44 and the discharge pipe 4 provided in the molding section 1 are
Close the valves 47, 48 in 5 and the valves 24, 27 integrated in the heating duct circuit 23 in the external duct circuit
At this time, the valves 30 and 33 incorporated in the cooling duct circuit 29 are closed. Heating heat exchanger 26
The hot air is stored in the manifold 17 via the valve 27, the rotary piping joint 20, and the hollow rotating shaft 6 by driving the blower 25, and then the hot air is stored in the manifold 17 through the nozzle 18.
The water is ejected to almost the entire area of the back of the mold 4, and the mold 4
is heated. The ejected heating medium fills the box 3 constituting the molding section 1, and is then sucked and collected by the blower 25 via the hollow rotating shaft 7 and the rotary piping joints 21 and 24.

成形部1の一部を構成する200℃〜300℃に昇温
予熱された金型4は、電動機13の歯車群11,
15を介しての回転軸6,7を中心とした旋回動
によつて、成形キヤビテイ面を上向きとした金型
4内には、プラスチゾル又は粉体の塩化ビニル樹
脂、ABS樹脂その他の熱可塑性樹脂を投入し、
その後電動機13を駆動せしめて、金型に揺動、
回転動を付与して、金型の成形キヤビテイ面の細
部に亘つて粉体材料を半ゲル化あるいは半溶融状
態にて付着せしめ、余分の材料は、金型を下向に
回転せしめることにより下方に位置する容器に排
出される。
The mold 4, which is preheated to 200°C to 300°C and forms part of the molding section 1, is connected to the gear group 11 of the electric motor 13,
By rotating around the rotation shafts 6 and 7 via the rotary shafts 15, plastisol or powdered vinyl chloride resin, ABS resin, or other thermoplastic resin is placed in the mold 4 with the molding cavity surface facing upward. Insert the
After that, the electric motor 13 is driven to cause the mold to swing.
By applying rotational motion, the powder material is deposited in a semi-gelled or semi-molten state over the details of the molding cavity surface of the mold, and the excess material is removed by rotating the mold downward. is discharged into a container located at

尚、金型4への材料の投入作業において、下向
きに位置せしめた金型4の直下部に原材料を収容
したリザーバータンクを配し、同タンクと金型を
接合組立て、成形部1を構成する函体3とリザー
バータンクとをクランプなどを用いて結合一体化
せしめ、リザーバータンクと共に函形成形部1を
180゜回転せしめ、揺動などの手段にて金型4の成
形キヤビテイ面に材料を半ゲル化あるいは半溶融
状態に付着せしめて後、リサーバータンク共々成
形部1を元位置に回転復帰せしめて、リザーバー
タンクを離反せしめた金型4は、成形キヤビテイ
面を下に向けて次工程のために待機する。
In addition, in the work of charging materials into the mold 4, a reservoir tank containing raw materials is placed directly below the mold 4, which is positioned facing downward, and the tank and the mold are assembled together to form the molding section 1. The box 3 and the reservoir tank are connected and integrated using a clamp or the like, and the box forming part 1 is assembled together with the reservoir tank.
After making the material adhere to the molding cavity surface of the mold 4 in a semi-gelled or semi-molten state by rotating it 180 degrees and rocking it, the molding part 1 together with the reservoir tank is rotated and returned to its original position. The mold 4 with the reservoir tank separated is placed on standby for the next process with the molding cavity surface facing downward.

軌道38,38上を移動する台車39上の昇降
装置上に装置された函形の補助加熱部35は成形
部1の直下に位置せしめられ、昇降装置、例えば
空圧シリンダー40のロツド41の上伸運動に伴
い、補助加熱部35は成形部1を構成する函体3
の下面にパツキング材37を介してその周縁部を
密封状態を保つて接合し、その折、成形部1の供
給管44は、補助加熱部35の加熱媒体の導入部
材43に連繋する。そして閉じられていた供給管
44および排出管45内の弁47,48は加熱用
ダクト回路23中の弁27,24同様開放され
る。この補助加熱部35の導入部材43は、その
具体例を複数種詳述したとおりであるが、第1図
より第3図にあつては成形部1の供給管44は貯
熱タンク48と連通し、貯熱タンク48内に加圧
された加熱用媒体は膨出部51の噴出孔52群よ
り、金型4の成形用キヤビテイ面に予め付着され
ている半溶融状態にある樹脂材料は金型の背面よ
りの加熱と共に、成形キヤビテイ面、より正確に
は表皮材の内側面より同時に加熱される。表皮材
の加熱に使用された熱媒体は、成形体1と補助加
熱部35の接合時、その間に形成された空間部5
0を流れて排出管45に至り、再度、加熱用送風
機25、加熱用熱交換器26へと還流し、熱エネ
ルギーのロス化を排した循環再利用が行われる。
そして表皮材の加熱固化後、補助加熱部35と成
形部1とを分離せしめ加熱用ダクト回路23中の
弁27,24を閉じ、ついで冷却用ダクト回路2
9中の弁33,30を開き、一方供給管44およ
び排出管45中の弁47,48を閉じて、冷却用
送風機31、同熱交換器32を起動せしめ、金型
背面よりの金型の冷却、延いては表皮体を冷却せ
しめる。なお補助加熱部35と成形部1を接合せ
しめたまゝ供給管44、排出管45中の弁47,
48を開いて金型の表裏両面よりの冷却作業も可
能であるが、補助加熱部35の熱媒体導入部、第
1図、第3図の場合は貯熱タンク48の容量によ
つては、かえつて冷却能力が低下することがあ
り、この点十分の注意が必要である。又冷却作業
に使用された冷却用媒体は冷却用送風機31に還
流することなく大気中に放出される構成を採用し
てもよい。
A box-shaped auxiliary heating section 35 installed on a lifting device on a trolley 39 moving on tracks 38, 38 is located directly below the molding section 1, and is placed above the lifting device, for example, a rod 41 of a pneumatic cylinder 40. Along with the stretching movement, the auxiliary heating section 35
The peripheral edge thereof is joined to the lower surface of the molding section 1 through a packing material 37 while maintaining a sealed state, and at this time, the supply pipe 44 of the molding section 1 is connected to the heating medium introduction member 43 of the auxiliary heating section 35. Then, the valves 47 and 48 in the supply pipe 44 and the discharge pipe 45, which had been closed, are opened, as are the valves 27 and 24 in the heating duct circuit 23. The introduction member 43 of the auxiliary heating section 35 is as described in detail in multiple examples, but in FIGS. 1 to 3, the supply pipe 44 of the forming section 1 communicates with the heat storage tank 48. The heating medium pressurized in the heat storage tank 48 is then passed through the group of ejection holes 52 of the bulging portion 51, and the resin material in a semi-molten state previously attached to the molding cavity surface of the mold 4 is melted into gold. In addition to the heating from the back of the mold, the molding cavity surface, more precisely, the inner surface of the skin material, is simultaneously heated. The heat medium used to heat the skin material is applied to the space 5 formed between the molded body 1 and the auxiliary heating section 35 when they are joined together.
0, reaches the discharge pipe 45, and returns again to the heating blower 25 and the heating heat exchanger 26, thereby performing cyclical reuse that eliminates loss of thermal energy.
After heating and solidifying the skin material, the auxiliary heating section 35 and the forming section 1 are separated, the valves 27 and 24 in the heating duct circuit 23 are closed, and then the cooling duct circuit 2
Open the valves 33 and 30 in the supply pipe 44 and the discharge pipe 45, and start the cooling blower 31 and the heat exchanger 32. Cooling, and in turn cooling the epidermis. Note that while the auxiliary heating section 35 and the forming section 1 are connected, the supply pipe 44, the valve 47 in the discharge pipe 45,
48 can be opened to perform cooling work from both the front and back sides of the mold. On the contrary, the cooling capacity may be reduced, so care must be taken in this regard. Alternatively, a configuration may be adopted in which the cooling medium used in the cooling operation is discharged into the atmosphere without being returned to the cooling blower 31.

又、第4図における凹状偏向隔板54をもつて
加熱用媒体銅導入部材43を構成した場合、供給
管44より噴出された熱媒体は偏向隔板54に当
り、隔板54により偏向され、その後は該隔板5
4を案内として、金型4の成形用キヤビテイ全面
へ翻流する。
Further, when the heating medium copper introduction member 43 is configured with the concave deflection diaphragm 54 shown in FIG. After that, the partition plate 5
4 as a guide, the liquid flows over the entire surface of the molding cavity of the mold 4.

又、第5図におけるマニホールド55をもつて
加熱用媒体導入部材43を構成した場合、金型4
の表、裏両面には、1対のマニホールド17,5
5より突出した各ノズル18,56群をもつて加
熱用媒体が噴射される。
Furthermore, when the heating medium introduction member 43 is configured with the manifold 55 shown in FIG.
A pair of manifolds 17, 5 are installed on both the front and back sides of the
The heating medium is injected through groups of nozzles 18 and 56 that protrude from the nozzles 5 and 5, respectively.

又、第6図における大、小2つに区画された貯
熱タンク58、貯熱チエンバー62は球弁61,
62により十分加圧された状態をもつて金型表面
に加熱用媒体は噴射される。
In addition, the heat storage tank 58 and heat storage chamber 62, which are divided into two large and small sections in FIG.
62, the heating medium is injected onto the mold surface in a sufficiently pressurized state.

以上の実施例はあくまで、本発明の一実施態様
で、特に、成形部1と補助加熱部35の開閉機
構、成形部1のモーター13、歯車15,11を
中心とする回転揺動機構、加熱、冷却用媒体発生
装置、成形部1への加熱用媒体の供給手段および
スラツシユ用成形用金型の加熱、冷却手段につい
ては一つの例の開示にすぎない。
The above embodiment is just one embodiment of the present invention, and in particular, the opening/closing mechanism of the molding section 1 and the auxiliary heating section 35, the motor 13 of the molding section 1, the rotational oscillation mechanism centered on the gears 15 and 11, and the heating The cooling medium generating device, the means for supplying the heating medium to the molding section 1, and the means for heating and cooling the mold for slush are merely disclosed as one example.

例えば成形部1と補助加熱部35の開閉機構
は、シリンダー40による昇降機構にかえて電動
機等の他のアクチユエータの利用、また、両構成
部1,35の一部のヒンジで固定した円運動によ
り、これを開閉させる構造としてもよく、又成形
部1の回転機構については、歯車11,15によ
る伝動機構にかえ、チエーン、ベルトなどによ
り、また、シリンダー等の直線運動を行うアクチ
ユエータを利用してもよい。
For example, the opening/closing mechanism of the molding section 1 and the auxiliary heating section 35 may be achieved by using other actuators such as electric motors instead of the elevating mechanism by the cylinder 40, or by circular motion fixed by a hinge of a part of both components 1, 35. , it is also possible to have a structure that opens and closes this, and for the rotation mechanism of the molding section 1, instead of the transmission mechanism using gears 11 and 15, a chain, a belt, etc., or an actuator that performs linear motion such as a cylinder may be used. Good too.

さらに加熱用媒体発生装置の加熱源につき、電
気ヒーター26Aにかえて石油、ガス等を用いて
もよく、又冷却源として大気をそのまま使用して
もよく、また冷却源として霧状の水利用も可能で
ある。また、熱媒体を回収せず、成形部の函体あ
るいは補助加熱部にて直接大気中に放出してもよ
い。
Furthermore, as for the heating source of the heating medium generator, oil, gas, etc. may be used instead of the electric heater 26A, the atmosphere may be used as it is as a cooling source, and mist water may be used as a cooling source. It is possible. Alternatively, the heat medium may not be recovered and may be directly released into the atmosphere in the box of the molding section or the auxiliary heating section.

使用する熱媒体は、大気のみならず、各構成部
材の酸化を防止する目的で、窒素等の他のガス体
を使用してもよく、また表皮材に悪影響がなけれ
ば液体であつてもかまわない。
The heat medium to be used is not limited to the atmosphere, but other gases such as nitrogen may be used for the purpose of preventing oxidation of each component, and liquid may also be used as long as it does not adversely affect the skin material. do not have.

成形部への熱媒体の供給、排出は、ロータリー
配管接手20,21および、中空の回転軸6,7
にかえ、ホース、チユーブを用いることも可能で
またこれら両者を併用することも可能である。
The heat medium is supplied to and discharged from the molding section using rotary piping joints 20, 21 and hollow rotating shafts 6, 7.
Alternatively, a hose or a tube may be used, or both may be used in combination.

スラツシユ成形用金型の加熱手段は、実施例に
示すものが、設備コスト上最も実用的であるが、
加熱冷却が複数系統になる事を容認するならば、
スラツシユ用金型4に熱媒油あるいは蒸気、冷却
水熱ガス等の熱媒体を通す配管を設け、或いは電
熱線を埋設することも可能である。
As for the heating means for the slush molding die, the one shown in the example is the most practical in terms of equipment cost.
If we allow multiple heating and cooling systems,
It is also possible to provide the slush mold 4 with piping for passing a heat medium such as heat medium oil, steam, or cooling water hot gas, or to bury heating wires therein.

(発明の効果) 本発明に係る表皮材のスラツシユ成形法は、投
入後の金型のキヤビテイ面に付着した材料を除く
余分の樹脂材料の排出後、金型の背面側よりの伝
導加熱に加えて、表皮材の内側面にも加熱用媒体
を噴出せしめての、表皮材の表裏両面からの加熱
作業が行われるためその作業能率は向上し、かつ
表皮材の各部は略均一に加熱され、厚手の表皮
材、発泡層を内側に設けあるいは複数種の樹脂材
料からなる積層表皮材にあつても、局部的な過加
熱を回避でき、各部均質な良質の表皮材を成形す
ることができる。又凹凸の激しい金型による複雑
な表皮材の成形にあつても、表皮材の表裏両面よ
りの加熱処理により、表皮材料の溶融、ゲル化
は、各所略平均的に進行し、特に発泡剤の発泡促
進の効果は大きく、発泡層を内側に有する種類の
表皮材にあつては、その効果は顕著なものがあ
る。
(Effects of the Invention) The slush molding method of the skin material according to the present invention applies conductive heating from the back side of the mold after discharging the excess resin material excluding the material adhered to the cavity surface of the mold after injection. The heating medium is also sprayed on the inner surface of the skin material, and the heating work is performed from both the front and back sides of the skin material, so the work efficiency is improved, and each part of the skin material is heated almost uniformly. Even in the case of a thick skin material, a laminated skin material with a foam layer inside, or a laminated skin material made of multiple types of resin materials, local overheating can be avoided and a high quality skin material that is homogeneous in each part can be molded. In addition, even when molding complex skin materials using highly uneven molds, melting and gelation of the skin material progresses approximately evenly in each location due to heat treatment from both the front and back surfaces of the skin material. The effect of promoting foaming is significant, and the effect is remarkable for skin materials that have a foam layer inside.

又表皮材の内側よりの加熱用媒体の供給量、そ
の加熱時間、加熱温度の制御により発泡倍率のコ
ントロールなども比較的容易に実行することがで
き、きめ細かい表皮材の品質管理が可能となる。
Furthermore, by controlling the amount of heating medium supplied from the inside of the skin material, the heating time, and the heating temperature, the foaming ratio can be controlled relatively easily, and fine quality control of the skin material becomes possible.

又、本発明に係る装置は、主として、金型の背
面側に加熱用媒体を供給する成形部と成形部の金
型のキヤビテイ面側に接合、分離可能な函形補助
加熱部を配しており、この補助加熱部には成形部
にて発生せしめられた加熱用媒体の一部を分岐導
入するための導入部材を配し、単一加熱源を利用
して成形用金型の表裏両面より同時に加熱処理が
できるので、成形能率は向上し、機構的な簡易化
にて顕著な効果がある。
Further, the apparatus according to the present invention mainly includes a molding section that supplies a heating medium to the back side of the mold, and a box-shaped auxiliary heating section that can be joined and separated on the cavity surface side of the mold of the molding section. This auxiliary heating section is equipped with an introduction member for branching in a part of the heating medium generated in the molding section, and uses a single heating source to heat the heating medium from both the front and back sides of the mold. Since heat treatment can be performed at the same time, molding efficiency is improved and mechanical simplification is significantly effective.

又金型のキヤビテイ面に集中して噴出され、表
皮体の内側面を加熱した熱媒体は、成形部側に還
流されて再利用されることにより、エネルギーの
無駄のない有効利用に顕著な効果が期待できる。
又本装置は、従来のオーブン使用による金型の全
面同時加熱手段に比べ、装置自体数段小型化し、
かつ、加熱用媒体は、金型両面に集中して噴出で
きるので熱効率は良好なものとなり、生産スペー
スの縮小も実現でき、その生産性は確実な上昇を
みる。
In addition, the heating medium that is concentratedly ejected onto the cavity surface of the mold and heats the inner surface of the skin body is returned to the molding part side and reused, resulting in a remarkable effect on the effective use of energy without waste. can be expected.
In addition, this device is much smaller than the conventional method of heating the entire surface of the mold using an oven.
In addition, since the heating medium can be ejected in a concentrated manner on both sides of the mold, the thermal efficiency is good, the production space can be reduced, and the productivity is steadily increased.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係るスラツシユ成形装置の成
形部と補助加熱部の接合直前状態の一部切欠き正
面図、第2図は接合状態にある成形部と補助加熱
部を示す第1図に相当する図、第3図は本装置に
配設された熱媒体用ダクト回路を中心とする正面
図、第4図より第6図は他の実施例を示す第1図
に相当する図である。 図中、1は成形部、3は函体、4はスラツシユ
成形用金型、5は金型の背面、6,7は中空回転
軸、17はマニホールド、18はノズル、20,
21はロータリー配管接手、23は加熱用ダクト
回路、24,27は弁、25は加熱用送風機、2
6は加熱用熱交換器、29は冷却用ダクト回路、
30,33は弁、31は冷却用送風機、32は冷
却用熱交換器、35は補助加熱部、36は函体、
37はパツキング、43は加熱用媒体導入部材、
44は供給管、45は排出管、47,48は弁、
53,58は貯熱タンク、49,57は導入口、
50は空間部、51は膨出部、52,63は噴出
孔、54は凹状偏向隔板、55はマニホールド、
56はノズル、59,64は導入管、61,66
は球弁を示す。
Fig. 1 is a partially cutaway front view of the slush forming apparatus according to the present invention, showing the forming part and the auxiliary heating part immediately before they are joined, and Fig. 2 is the same as Fig. 1 showing the forming part and the auxiliary heating part in the joined state. Corresponding figures, FIG. 3 are front views centering on the heat medium duct circuit arranged in this device, and FIGS. 4 to 6 are views corresponding to FIG. 1 showing other embodiments. . In the figure, 1 is a molding part, 3 is a box, 4 is a mold for slush molding, 5 is the back of the mold, 6 and 7 are hollow rotating shafts, 17 is a manifold, 18 is a nozzle, 20,
21 is a rotary pipe joint, 23 is a heating duct circuit, 24 and 27 are valves, 25 is a heating blower, 2
6 is a heating heat exchanger, 29 is a cooling duct circuit,
30 and 33 are valves, 31 is a cooling blower, 32 is a cooling heat exchanger, 35 is an auxiliary heating section, 36 is a box,
37 is packing, 43 is a heating medium introduction member,
44 is a supply pipe, 45 is a discharge pipe, 47 and 48 are valves,
53, 58 are heat storage tanks, 49, 57 are inlets,
50 is a space part, 51 is a bulging part, 52 and 63 are jet holes, 54 is a concave deflection partition, 55 is a manifold,
56 is a nozzle, 59 and 64 are introduction pipes, 61 and 66
indicates a ball valve.

Claims (1)

【特許請求の範囲】 1 温度調節機構を備えたスラツシユ成形用金型
を必要に応じて予熱し、金型の成形用キヤビテイ
内に樹脂材料を投入し、金型の加熱により半溶融
状態にて材料をキヤビテイ面に付着せしめて後、
余分の材料を金型より排出し、金型自体の加熱と
共に、加熱用媒体をキヤビテイ面の付着樹脂材の
表面にも噴出せしめ、付着樹脂材のキユア後、金
型を冷却せしめる工程からなる表皮材のスラツシ
ユ成形法。 2 成形部は、スラツシユ成形用金型と、この金
型の背面に向け噴出する加熱及び冷却用媒体の発
生装置から成り、一方該成形部の金型の成形用キ
ヤビテイ面を全面カバーし、かつ前記成形部と接
合、分離可能な函形の補助加熱部は、函体内に前
記成形部にて発生した、加熱用媒体の一部を金型
のキヤビテイ面に誘導噴出せしめるための導入部
材が設置されている表皮材のスラツシユ成形装
置。 3 スラツシユ成形用金型は、その背面側を函体
内に嵌入せしめ、加熱及び冷却用媒体の噴出部
は、該函体に納められている特許請求の範囲第2
項記載の表皮材のスラツシユ成形装置。 4 成形部の金型キヤビテイ面側と補助加熱部の
接合時、接合部周縁は密封状態を保ち、かつ接合
部の内部には熱媒体の流路となる適宜の空間部が
形成されている特許請求の範囲第2項又は第3項
記載の表皮材のスラツシユ成形装置。 5 補助加熱部の加熱用媒体導入部材は、補助加
熱部を構成する函体自体が貯熱タンクであり、該
タンクの一部に隆起し、金型のキヤビテイ内に嵌
り込む膨出部の表面には金型キヤビテイ面に向け
開口する噴出孔群が穿設されている特許請求の範
囲第2項乃至第4項記載のうちいずれか1項に記
載の表皮材のスラツシユ成形装置。 6 補助加熱部の加熱用媒体導入部材は、函形補
助加熱部の接合面部に設置された凹状偏向隔板を
もつて構成されている特許請求の範囲第2項乃至
第4項記載のうちいずれか1項に記載の表皮材の
スラツシユ成形装置。 7 補助加熱部の加熱用媒体導入部材は、金型の
キヤビテイ面に向けたノズル群を設けてなるマニ
ホールドにて構成されている特許請求の範囲第2
項乃至第4項記載のうちいずれか1項に記載の表
皮材のスラツシユ成形装置。 8 補助加熱部の加熱用媒体導入部材は、補助加
熱部を構成する函体自体が貯熱タンクであり、該
タンクの一部には金型のキヤビテイ内に嵌り込
み、キヤビテイ面に向け噴出孔群を穿設せしめた
チエンバーを設け、貯熱タンクへの加熱用媒体導
入管、およびチエンバーへの加熱用媒体導入管部
には球弁がそれぞれ配設されている特許請求の範
囲第2項乃至第4項記載のうちいずれか1項に記
載の表皮材のスラツシユ成形装置。 9 成形部および補助加熱部間は加熱及び冷却用
媒体排出用の排出管が連通し、さらに成形部に設
けた排出機構に連通している特許請求の範囲第2
項乃至第8項記載のうちいずれか1項に記載の表
皮材のスラツシユ成形装置。 10 成形部および補助加熱部にて、金型の表裏
両面に噴出する加熱用媒体は循環流を形成してい
る特許請求の範囲第2項乃至第9項記載のうちい
ずれか1項に記載の表皮材のスラツシユ成形装
置。
[Claims] 1. A slush molding mold equipped with a temperature control mechanism is preheated as necessary, a resin material is put into the molding cavity of the mold, and the resin material is heated in a semi-molten state by heating the mold. After attaching the material to the cavity surface,
The skin coating consists of a process in which excess material is discharged from the mold, the mold itself is heated, and a heating medium is ejected onto the surface of the resin material adhered to the cavity surface, and the mold is cooled after curing the resin material adhered to the cavity surface. Slush forming method of wood. 2. The molding section consists of a slush molding die and a generating device for heating and cooling medium that is ejected toward the back side of the mold, while completely covering the molding cavity surface of the mold of the forming section, and The box-shaped auxiliary heating part that can be connected to and separated from the molding part is provided with an introduction member inside the box for guiding and ejecting a part of the heating medium generated in the molding part onto the cavity surface of the mold. Slush forming equipment for skin materials. 3. The back side of the slush molding die is fitted into a case, and the heating and cooling medium ejection part is housed in the case.
A slush forming device for skin material as described in Section 1. 4. A patent in which when the mold cavity surface side of the molding part and the auxiliary heating part are joined, the periphery of the joint part remains sealed, and an appropriate space is formed inside the joint part to serve as a flow path for the heat medium. A slush forming apparatus for skin material according to claim 2 or 3. 5. The heating medium introducing member of the auxiliary heating section is such that the box that constitutes the auxiliary heating section itself is a heat storage tank, and the surface of the bulging part that is raised in a part of the tank and fits into the mold cavity. A slush forming apparatus for a skin material according to any one of claims 2 to 4, wherein the slush forming apparatus is provided with a group of ejection holes opening toward the mold cavity surface. 6. Any one of claims 2 to 4, wherein the heating medium introducing member of the auxiliary heating section is configured with a concave deflection diaphragm installed at the joint surface of the box-shaped auxiliary heating section. The slush forming apparatus for skin material according to item 1. 7 The heating medium introducing member of the auxiliary heating section is constituted by a manifold provided with a group of nozzles facing the cavity surface of the mold.
A slush forming apparatus for a skin material according to any one of items 1 to 4. 8. The heating medium introducing member of the auxiliary heating section is such that the box that constitutes the auxiliary heating section itself is a heat storage tank, and a part of the tank fits into the cavity of the mold and has ejection holes directed toward the cavity surface. Claims 2 to 5 are provided with a chamber having a group of holes, and ball valves are provided in the heating medium introduction pipe to the heat storage tank and the heating medium introduction pipe to the chamber, respectively. A slush forming apparatus for a skin material according to any one of the items described in item 4. 9 A discharge pipe for discharging a heating and cooling medium communicates between the molding section and the auxiliary heating section, and further communicates with a discharge mechanism provided in the molding section.
A slush forming apparatus for a skin material according to any one of items 8 to 9. 10. The method according to any one of claims 2 to 9, wherein the heating medium ejected onto both the front and back surfaces of the mold in the molding section and the auxiliary heating section forms a circulating flow. Slush forming equipment for skin materials.
JP9756086A 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment Granted JPS62253417A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9756086A JPS62253417A (en) 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9756086A JPS62253417A (en) 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment

Publications (2)

Publication Number Publication Date
JPS62253417A JPS62253417A (en) 1987-11-05
JPH0481926B2 true JPH0481926B2 (en) 1992-12-25

Family

ID=14195618

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9756086A Granted JPS62253417A (en) 1986-04-25 1986-04-25 Method of slush molding skin material and its molding equipment

Country Status (1)

Country Link
JP (1) JPS62253417A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2508696B2 (en) * 1987-03-26 1996-06-19 トヨタ自動車株式会社 Slush molding equipment
DE3809826A1 (en) * 1988-03-23 1989-10-05 Krauss Maffei Ag METHOD AND DEVICE FOR PRODUCING PLASTIC SHAPED FILMS
JPH02113912A (en) * 1988-10-24 1990-04-26 Dobashi Kikai:Kk Production of composite foamed molded body
US5173228A (en) * 1989-07-10 1992-12-22 Davidson Textron Inc. Method for forming a 360 degree skin handle
US5580501A (en) * 1994-11-07 1996-12-03 Gallagher; Michael J. Method of manufacturing an interior trim panel using polyurethane powder

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3728429A (en) * 1968-08-29 1973-04-17 Mccord Corp Slush molding process
JPH0233507B2 (en) * 1982-05-25 1990-07-27 Mitsuboshi Belting Ltd GOSEIJUSHIHYOHITAINOSEIZOHO

Also Published As

Publication number Publication date
JPS62253417A (en) 1987-11-05

Similar Documents

Publication Publication Date Title
JPH0564822A (en) Device and method of manufacturing molded form made of plastic
US4621995A (en) Multiple zone heating of molds
US4627946A (en) Method and molding apparatus for molding expanded polystyrene articles having smooth surfaces
US5106285A (en) Air and water delivery system for a shell mold
US20080261046A1 (en) Method For Producing Molded Bodies From Thermoplastic Material
EP0010914A1 (en) Method and apparatus for moulding plastics articles from particulate plastics material
JPH0481926B2 (en)
JPH02292027A (en) Production of molded article made of foamed thermo-plastic material and its apparatus
US7550103B2 (en) Plastic skin forming process
US3369274A (en) Moulding machine
EP1436131B1 (en) Plastic skin forming process and apparatus
JPH0548730B2 (en)
KR910005198B1 (en) Method and device for heating and cooling in slash molding
GB2048151A (en) Rotary moulding of hollow articles
JPS60206618A (en) Method of molding resin item
JPH0420018Y2 (en)
JPH0425844B2 (en)
JPH061385Y2 (en) Skin material forming equipment
GB2123741A (en) Manufacturing moulded sheet material
JPH07285169A (en) Mold for molding resin
JPH04161310A (en) Slush molding method
JPH0387215A (en) Powder slash molding process
JPS61239934A (en) Preparation expanded resin bead molded body with skin material
JPH02145332A (en) Laminated sheet, method and apparatus for manufacture thereof
JP2001079872A (en) Foaming mold