JPH0548730B2 - - Google Patents
Info
- Publication number
- JPH0548730B2 JPH0548730B2 JP61101780A JP10178086A JPH0548730B2 JP H0548730 B2 JPH0548730 B2 JP H0548730B2 JP 61101780 A JP61101780 A JP 61101780A JP 10178086 A JP10178086 A JP 10178086A JP H0548730 B2 JPH0548730 B2 JP H0548730B2
- Authority
- JP
- Japan
- Prior art keywords
- mold
- molding
- heating
- composite skin
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 claims description 108
- 239000000463 material Substances 0.000 claims description 107
- 238000000465 moulding Methods 0.000 claims description 100
- 239000002131 composite material Substances 0.000 claims description 32
- 229920005989 resin Polymers 0.000 claims description 29
- 239000011347 resin Substances 0.000 claims description 29
- 238000003860 storage Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 239000000470 constituent Substances 0.000 claims description 6
- 229920005992 thermoplastic resin Polymers 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 239000004088 foaming agent Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims 2
- 239000004416 thermosoftening plastic Substances 0.000 claims 2
- 238000005192 partition Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 44
- 238000001816 cooling Methods 0.000 description 13
- 239000006260 foam Substances 0.000 description 13
- 239000007787 solid Substances 0.000 description 11
- 239000012778 molding material Substances 0.000 description 7
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000000805 composite resin Substances 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000005338 heat storage Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920001944 Plastisol Polymers 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005323 electroforming Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004999 plastisol Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、複合表皮材のスラツシユ成形法およ
びその成形装置に関し、特に本発明は厚手の複合
表皮材のスラツシユ成形に向けられたものであ
る。複合表皮材として、その一例を挙げると、自
動車内装品であるコンソールボツクス、インスト
ルメントパネルパツド、グラブボツクスなどの一
部部材たる評皮体をいい、最終製品として本表皮
材は発泡層、保形用芯材の外側を被覆するための
部材である。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a slush molding method for composite skin materials and a molding device thereof, and in particular, the present invention is directed to slush molding for thick composite skin materials. . An example of a composite skin material is a composite skin that is a part of automobile interior parts such as console boxes, instrument panel pads, and grab boxes.As a final product, this skin material can be used as a foam layer, This is a member for covering the outside of the core material for shapes.
(従来の技術)
スラツシユ成形による複合表皮材の成形は、比
較的簡易な手段にて、精密な表面模様を含んで、
正確な複合表皮材を製造できるため自動車用内装
品の表皮材を主とし、その他各種産業分野にて多
用されている。(Prior art) Molding of composite skin materials by slush molding is a relatively simple method, including precise surface patterns.
Because it can produce accurate composite skin materials, it is mainly used as skin materials for automobile interior parts, and is widely used in various other industrial fields.
従来のスラツシユ成形は、特公昭54−10581号
にその一例を見るように、成形用金型の背面に熱
媒油の供給管を配管したもの、金型内に電熱線を
埋設せしめるもの、金型の背面部を直接火炎部に
接近せしめるもの、又熱媒油、加熱した金属粉中
に金型の背面部を浸漬する手段などにて、背面部
より加熱された金型内に、塩化ビニル樹脂製プラ
スチゾルや、粉体を投入し、金型の成形用キヤビ
テイ面に材料の一部を半ゲル化、あるいは半溶融
着せしめた後、余分の材料を排出し、さらに新ら
たに異種の樹脂材料を投入し、層状に樹脂材料を
溶着せしめてのち、余剰分を再排出し、さらに金
型の背後よりの加熱により溶融着樹脂の固化せし
めその後、金型を冷却せしめて複合表皮材を成形
せしめていた。 Conventional slush molding includes a method in which a heating oil supply pipe is installed on the back of the mold, a method in which heating wires are buried in the mold, and a method in which a heating wire is buried in the mold, as shown in Japanese Patent Publication No. 54-10581. Vinyl chloride is placed in a mold that is heated from the back side by bringing the back side of the mold directly close to the flame, or by immersing the back side of the mold in heat transfer oil or heated metal powder. After introducing resin plastisol or powder and semi-gelling or semi-melting a part of the material on the molding cavity surface of the mold, the excess material is discharged and a new, different type of material is added. After putting in the resin material and welding the resin material in layers, the excess is discharged again, and the molten resin is solidified by heating from behind the mold.Then, the mold is cooled and the composite skin material is formed. It was being molded.
(発明が解決しようとする問題点)
近年、需要者の嗜好の高級化、多様化に伴い、
これら複合表皮材にも品質の高級化、重厚さが求
められ、複合表皮材自体も肉厚が大きい異種材料
からなる積層状のもの、ソリツド層と発泡層から
なる複合表皮材などの需要が高まつている。この
ように肉厚の大きい複合表皮材をスラツシユ成形
にて製造する折、金型の背面側のみからの加熱処
理では、表皮材の全域に亘つて均一な加熱が行わ
れにくく、ために均質な複合表皮材を得る上で、
解決の迫られる問題点の発生をみた。(Problems to be solved by the invention) In recent years, as consumer tastes have become more sophisticated and diversified,
These composite skin materials are also required to be of higher quality and heavier, and there is a high demand for composite skin materials themselves such as laminated ones made of thick different materials, and composite skin materials made of solid layers and foam layers. It is worshiped. When manufacturing a thick composite skin material using slush molding, heating only from the back side of the mold makes it difficult to heat the skin material uniformly over the entire area. In obtaining composite skin material,
We saw the emergence of problems that needed to be resolved.
特に、内側に発泡層を設けた表皮材の成形にあ
つては、金型の成形用キヤビテイ面より離れた発
泡層部分は、自然加熱が不足するため、発泡むら
が生じ、均質な製品を得ることが困難であつた。
又複合表皮材の製造工程にあつて、表面層の一応
の成形後、その内側に重ねて異種材料を充填し、
再度加熱処理が実施されるが、例えば、発泡塩化
ビニル層は、熱伝導率は0.031Kcal/m・Hr℃程
度であるため、内側層のゲル化あるいは溶融発泡
が十分に行われにくく、この面からも良質な製品
を得ることが困難で、又内側層のゲル化あるいは
溶融度を高めるために無理に金型の温度を高める
と金型のキヤビテイ面に接触する表面層の過加熱
となり、該層部を変質せしめる結果ともなつた。
又構成成分が異り、あるいは異種樹脂材料を用い
ての複合表皮材の成形にあつては金型内への時間
差をもつての、さらに金型の加熱操作をその間に
組込んだ材料の投入作業は熟練を要し、かつ手数
のかかるものであつた。 In particular, when molding a skin material with a foam layer on the inside, the portion of the foam layer away from the molding cavity surface of the mold lacks natural heating, resulting in uneven foaming and making it impossible to obtain a homogeneous product. It was difficult.
In addition, in the manufacturing process of composite skin materials, after the surface layer has been formed, a different material is filled on the inside of the surface layer.
Heat treatment is performed again, but for example, the foamed vinyl chloride layer has a thermal conductivity of about 0.031 Kcal/m・Hr°C, so it is difficult to gel or melt and foam the inner layer sufficiently. It is also difficult to obtain high-quality products from the mold, and if the temperature of the mold is forcibly raised to increase the degree of gelation or melting of the inner layer, the surface layer in contact with the cavity surface of the mold will be overheated, causing the problem. This also resulted in alteration of the layer.
In addition, when molding composite skin materials with different constituent components or using different types of resin materials, the materials may be introduced into the mold at different times, and the heating operation of the mold may be incorporated in between. The work required skill and was time-consuming.
本発明は、従来のスラツシユ成形手段に内在す
るこれらの問題点を解消させ、成形品の大小を問
わず、かつ簡易な複合表皮材のスラツシユ成形方
法およびそのための装置を提供することを目的と
する。 It is an object of the present invention to solve these problems inherent in conventional slush forming means and to provide a simple method of slush forming a composite skin material regardless of the size of the molded product, and an apparatus therefor. .
(問題点を解決するための手段)
この目的を達成させるために、本発明はつぎの
ような構成としている。(Means for Solving the Problems) In order to achieve this object, the present invention has the following configuration.
すなわち、本発明に係る第1番目の複合表皮材
の成形方法は、スラツシユ成形用金型を、必要に
応じて加熱し、該金型の成形用キヤビテイ内に熱
可塑性樹脂材料を投入し、金型の加熱によりキヤ
ビテイ面に半溶融着した材料を残し、余剰材料を
排出後、さらに前記材料とはその構成材料の異る
異種材料を再投入し、キヤビテイ内にて層状に溶
融着した材料の余剰分を再排出し、金型の背面側
からの加熱と並行して金型キヤビテイ面の層状材
料側からも加熱用媒体を噴出せしめ、樹脂材料の
キユアー後、金型を冷却せしめ、成形された複合
表皮材を脱型する工程からなり、又第2番目の発
明、即ち複合表皮材の成形装置は、背面側を加
熱、冷却可能とし、かつ金型開口部を上下いずれ
の方向にも位置せしめうる旋回可能に支持された
スラツシユ成形用金型を有する成形部の直下部に
は、軌道が敷設され、該軌道上を走行する複数の
台車上には、各台車毎に、加熱用媒体を前記金型
成形部のキヤビテイ面に向け噴出せしめうる函形
の補助加熱部、異種構成材からなる熱可塑性樹脂
材料を収容し、かつ前記金型成形部のキヤビテイ
面側と密閉状に連結して、金型成形部と共に旋回
動可能なリザーバータンクがそれぞれ台車上に設
置された昇降装置上に配置された構成からなる。 That is, in the first method of molding a composite skin material according to the present invention, a slush molding mold is heated as necessary, a thermoplastic resin material is put into the molding cavity of the mold, and the mold is heated. By heating the mold, a semi-fused material is left on the cavity surface, and after discharging the excess material, a different material with a different constituent material from the above material is reintroduced, and the layered material is melted and bonded inside the cavity. The surplus is discharged again, and in parallel with the heating from the back side of the mold, a heating medium is also ejected from the layered material side of the mold cavity surface, and after curing the resin material, the mold is cooled, and the molding is completed. The second invention, that is, the molding device for composite skin material, is capable of heating and cooling the back side, and the mold opening can be positioned in either the upper or lower direction. A track is laid directly below the molding section that has a slush molding die that is rotatably supported, and a heating medium is applied to each of the plurality of carriages running on the track. A box-shaped auxiliary heating part that can be ejected toward the cavity surface of the mold forming part, which houses a thermoplastic resin material made of different constituent materials, and is connected in a sealed manner to the cavity surface side of the mold molding part. , a reservoir tank that is rotatable together with a mold forming part is arranged on a lifting device installed on a truck.
(作用)
スラツシユ成形用金型は、必要に応じて、金型
の背面側より予備加熱され、金型キヤビテイ面を
下向きとして、直下に位置する樹脂材料を収容し
たリザーバータンクが上昇して、金型成形部と密
閉状に連結し、成形部とリザーバータンクは一体
となつて上下180゜回転し、上向きに開口したキヤ
ビテイ内にタンクにより材料が投入され、金型の
加熱により樹脂材料の一部はキヤビテイ面に半ゲ
ル化、半溶融状態にて付着する。その後成形部と
タンクとは原位置に回転復帰し、余分の材料はタ
ンク内に排出される。ついでキヤビテイ面に上側
層を付着せしめた金型内には異種あるいは構成材
料の異る粉末樹脂が成形部とタンクとの連結回転
作業の繰り返えしにより投入され、金型の加熱に
よりキヤビテイ面には2層の樹脂複合層が付着
し、再度成形部とタンクとの原位置復帰後、余分
の材料のタンクへの排出と共にリザーバータンク
は成形部より降下分離する。ついでリザーバータ
ンクとその位置を変えて、金型のキヤビテイ面を
下向きとした成形部の直下部には函形の補助加熱
部が移動位置し、補助加熱部は上昇して、金型の
キヤビテイ面を閉塞して接合する。金型背面部よ
りの加熱作業と並行して、金型キヤビテイ面、よ
り詳しくは樹脂複合層面にも補助加熱部より加熱
用媒体が噴出し、金型キヤビテイ面に付着した樹
脂複合層が両面より加熱され、肉厚の大きい複合
表皮体にあつては、各所略均等にキユアーが進行
し、各部均質な表皮体の成形が実現する。加熱
後、金型部には冷却用媒体が供給され、成形され
た表皮体は金型キヤビテイ面より脱型される。(Function) The slush molding mold is preheated from the back side of the mold as necessary, and with the mold cavity surface facing downward, the reservoir tank containing the resin material located directly below rises and the mold is heated. The molding part and the reservoir tank are connected in a sealed manner to the molding part, and the molding part and the reservoir tank rotate up and down 180 degrees as a unit, and the material is introduced into the upwardly opened cavity by the tank, and part of the resin material is heated by the mold. adheres to the cavity surface in a semi-gelled, semi-molten state. Thereafter, the forming part and the tank are rotated back to their original positions, and the excess material is discharged into the tank. Next, powdered resins of different types or of different constituent materials are poured into the mold with the upper layer adhered to the cavity surface by repeating the connecting rotation operation between the molding part and the tank, and the mold is heated to form a layer on the cavity surface. Two resin composite layers are attached to the tank, and after the molding part and the tank are returned to their original positions, the excess material is discharged into the tank and the reservoir tank is lowered and separated from the molding part. Next, the reservoir tank and its position are changed, and the box-shaped auxiliary heating section is moved to a position directly below the molding section with the cavity surface of the mold facing downward. occlude and join. In parallel with the heating operation from the back of the mold, the heating medium is ejected from the auxiliary heating section to the mold cavity surface, more specifically to the resin composite layer surface, and the resin composite layer attached to the mold cavity surface is heated from both sides. In the case of a composite skin body that is heated and has a large wall thickness, the curing progresses approximately evenly in each part, and a uniform skin body is formed in each part. After heating, a cooling medium is supplied to the mold section, and the molded skin body is removed from the mold cavity surface.
(実施例)
つぎに本発明に係る複合表皮材のスラツシユ成
形方法を実施するための成形装置の具体的実施例
を図面を用いて説明する。(Example) Next, a specific example of a molding apparatus for carrying out the method for slush molding a composite skin material according to the present invention will be described with reference to the drawings.
本成形装置の主要構成部はスラツシユ成形用金
型を備えた成形部1、この成形部に連結して上下
その位置を逆転せしめて熱可塑性樹脂材料を供給
するリザーバータンク64および前記成形体と密
閉状に接合し、成形部のうち、金型キヤビテイ面
に主として加熱用媒体を噴出せしめる補助加熱部
35から構成されている。この成形部1は1対の
支柱上に回転可能に支持されており、成形部の下
方には軌道が敷設されていて、この軌道上を移動
して、成形部位置まで上昇可能なリザーバータン
ク64および補助加熱部35が配設されており、
リザーバータンク64による金型成形体への材料
の供給後、リザーバータンクは移動し、続いて補
助加熱部による加熱作業の手順となる。 The main components of this molding apparatus are a molding section 1 equipped with a slush molding die, a reservoir tank 64 that is connected to this molding section and whose position is reversed to supply thermoplastic resin material, and a reservoir tank 64 that is sealed with the molded body. It is comprised of an auxiliary heating part 35 which mainly spouts a heating medium onto the mold cavity surface of the molding part. The molding section 1 is rotatably supported on a pair of supports, and a track is laid below the molding section, and a reservoir tank 64 can move on this track and rise to the position of the molding section. and an auxiliary heating section 35 are provided,
After the reservoir tank 64 supplies the material to the molded body, the reservoir tank is moved, and then the auxiliary heating section performs a heating operation.
第1図は成形部と、その直下部に移動位置し、
上昇途中にある補助加熱部の成形部と補助加熱部
の一部を切欠いて示す正面図、第2図は他の実施
例を示す第1図に相当する図、第3図は成形部、
リザーバータンクおよび補助加熱部の配置状態を
示す成形装置の一部切欠き側面図、第4図は他の
実施例を示す第3図に相当する図である。 Figure 1 shows the molding part and the position immediately below it,
A front view showing the molding part of the auxiliary heating part on the way up and a part of the auxiliary heating part cut away, FIG. 2 is a diagram corresponding to FIG. 1 showing another embodiment, and FIG. 3 is the molding part,
FIG. 4, a partially cutaway side view of the molding device showing the arrangement of the reservoir tank and the auxiliary heating section, is a view corresponding to FIG. 3 showing another embodiment.
図中、1は主加熱機構を備えた成形部で、鋼、
アルミニウムなどの金属製、又はその一部を合成
樹脂にて作成され、好ましくはその内面又は外面
をグラスウール、アスベストなどをもつて被覆断
熱処理された概ね直方体の函体3に、ニツケル、
アルミニウム、銅、その他の金属あるいはこれら
の合金をもつて電気鋳造などにて成形された通常
その厚み2〜5mmのスラツシユ成形用金型4が、
金型の背面部5より嵌合組立てられている。 In the figure, 1 is a forming section equipped with a main heating mechanism;
A generally rectangular box 3 made of metal such as aluminum, or a part of it made of synthetic resin, and whose inner or outer surface is preferably coated with glass wool, asbestos, etc. and heat-insulated, is covered with nickel,
A mold 4 for slush molding, usually having a thickness of 2 to 5 mm, is made of aluminum, copper, other metals, or alloys thereof, and is formed by electroforming or the like.
It is assembled by fitting from the back side 5 of the mold.
函体3の左右両側部には、函体3内に連通する
中空回転軸6,7が固着され、この函体3と金型
4を主体とする成形部1は、左右1対の支柱8,
8上に設置された1対の軸受9,9にて、中空回
転軸6,7部が支承され、右側回転軸7に固着せ
しめた歯車11は支柱8上のブラケツト12上に
設置した減速モーター13の回転軸14上の歯車
15と噛合つて、成形部1に回転、揺動運動を付
与せしめる。又左側中空回転軸6端は、函体3内
に設置されたマニホールド17と連通し、かつマ
ニホールド17からは金型4の背面部略全域をカ
バーするように多数のノズル18群が突出してい
る。 Hollow rotating shafts 6 and 7 that communicate with the inside of the box 3 are fixed to the left and right sides of the box 3, and the molding section 1, which is mainly composed of the box 3 and the mold 4, has a pair of left and right supports 8. ,
The hollow rotating shafts 6 and 7 are supported by a pair of bearings 9 and 9 installed on the shaft 8, and the gear 11 fixed to the right rotating shaft 7 is connected to a deceleration motor installed on the bracket 12 on the support column 8. 13 on the rotating shaft 14 to impart rotational and oscillating motion to the molding section 1. The end of the left hollow rotary shaft 6 communicates with a manifold 17 installed in the box 3, and a large number of nozzle groups 18 protrude from the manifold 17 so as to cover substantially the entire rear surface of the mold 4. .
専ら、加熱又は冷却用媒体の供給口となる前記
左側中空回転軸6、同じく媒体の排出口となる前
記右側中空回転軸7の各外端部には、それぞれロ
ータリー配管接手20,21を介して、その詳細
を第1図にて、その一例を示すように、、ガス状
(空気)媒体を用いた加熱、冷却用ダクト回路が
成形体1の外部に設置されている。 The outer ends of the left hollow rotating shaft 6, which serves exclusively as a heating or cooling medium supply port, and the right hollow rotating shaft 7, which also serves as a medium outlet, are connected via rotary pipe joints 20 and 21, respectively. As shown in detail in FIG. 1 and an example thereof, a heating and cooling duct circuit using a gaseous (air) medium is installed outside the molded body 1.
先づ、加熱用ダクト回路23は、排気用ロータ
リー配管接手21より延出するダクト部には、弁
24、加熱用送風機25、加熱用熱交換器26お
よび弁27を介して給気用ロータリー配管接手2
0への循環回路を形成している。 First, the heating duct circuit 23 is connected to the air supply rotary pipe via a valve 24, a heating blower 25, a heating heat exchanger 26, and a valve 27 to a duct extending from the exhaust rotary pipe joint 21. Joint 2
It forms a circulation circuit to 0.
つぎに冷却用ダクト回路29は、前記排気用ロ
ータリー配管接手21より延出するダクトは、前
記弁24の手前位置にて分岐し、ダクト部には弁
30、冷却用送風機31、冷却用熱交換器32お
よび弁33を介して、前記弁27よりも給気用ロ
ータリー配管接手20寄り位置にて加熱用ダクト
回路と兼用するダクト部分にて合流する。 Next, in the cooling duct circuit 29, a duct extending from the exhaust rotary pipe joint 21 branches at a position before the valve 24, and the duct portion includes a valve 30, a cooling blower 31, and a cooling heat exchanger. They join together at a duct portion that also serves as a heating duct circuit at a position closer to the air supply rotary piping joint 20 than the valve 27 through a vessel 32 and a valve 33.
前記熱交換器23,32としては、例えば、加
熱用熱交換器25は多数のフイン付き電気ヒータ
ー26Aを多重に重ねた管をもつて構成し、又冷
却用熱交換器32としてフイン付き冷却水配管3
2Aを多重に重ねた管をもつて構成せしめる。 As for the heat exchangers 23 and 32, for example, the heating heat exchanger 25 is composed of tubes in which a large number of electric heaters 26A with fins are stacked, and the cooling heat exchanger 32 is composed of pipes in which a large number of electric heaters 26A with fins are stacked, and the cooling heat exchanger 32 is composed of pipes in which a large number of electric heaters 26A with fins are stacked. Piping 3
It is made up of tubes with multiple 2A tubes stacked on top of each other.
35は、前記成形部1と対応接合し、特に成形
部1の金型4の成形用キヤビテイ面にキユアー用
加熱用媒体を噴出せしめる函形の補助加熱部で、
この函形補助加熱部35は、軌道38,38上を
走行する台車39上に設置された昇降装置、例え
ば1対の空圧シリンダー40,40のロツド4
1,41上に設置され、前記成形部1の直下部に
移動した函体36の上面周囲部にパツキング材3
7を付設せしめた補助加熱部35は、空圧シリン
ダー40のロツド41の伸長に伴い上昇し、成形
部の函体3部とパツキング材37を介してその周
縁部は密封状態をもつて接合する。 35 is a box-shaped auxiliary heating part which is connected to the molding part 1 and in particular jets a curing heating medium onto the molding cavity surface of the mold 4 of the molding part 1;
This box-shaped auxiliary heating section 35 is connected to a lifting device installed on a trolley 39 running on tracks 38, 38, for example, a rod 4 of a pair of pneumatic cylinders 40, 40.
A packing material 3 is placed around the upper surface of the box 36 which was installed on the molding section 1 and moved directly below the molding section 1.
The auxiliary heating section 35 to which the heating section 7 is attached rises with the extension of the rod 41 of the pneumatic cylinder 40, and its peripheral edge is hermetically joined to the case 3 of the molding section via the packing material 37. .
この函形の補助加熱部35には加熱用媒体導入
部材43が形成され、該導入部材43をもつて、
成形体1に発生した加熱用媒体を金型の成形用キ
ヤビテイ面に向け、誘導し、無駄なく噴出せしめ
る。 A heating medium introduction member 43 is formed in this box-shaped auxiliary heating section 35, and with the introduction member 43,
The heating medium generated in the molded body 1 is directed toward the molding cavity surface of the mold, and is ejected without waste.
つぎに成形部1にて発生せしめられ、金型の背
面に噴出せしめられる加熱用媒体の一部を分岐し
て、これに当てる補助加熱用媒体の供給機構を説
明する。 Next, a mechanism for supplying an auxiliary heating medium to which a portion of the heating medium generated in the molding section 1 and ejected to the back side of the mold is branched will be explained.
前記成形部1を構成する函体3内に設置された
マニホールド17からは成形部1と函形の補助加
熱部35が接合した折、補助加熱部に加熱用媒体
を分流せしめる供給管44および加熱使用済の加
熱用媒体を前記排出用中空回転軸7に供給するた
めの排出管45が成形部1の函部3に配置されて
いる。これら供給管44および排出管45にはそ
れぞれ外部より作動されるアクテユータ46にて
操作される弁47,48が設置されている。 When the molding part 1 and the box-shaped auxiliary heating part 35 are joined, a supply pipe 44 and a heating medium are supplied from the manifold 17 installed in the box 3 constituting the molding part 1 to divert the heating medium to the auxiliary heating part. A discharge pipe 45 for supplying the used heating medium to the discharge hollow rotary shaft 7 is arranged in the box part 3 of the molding part 1. Valves 47 and 48 are installed in the supply pipe 44 and the discharge pipe 45, respectively, which are operated by actuators 46 operated from the outside.
つぎに函形の補助加熱部35の具体例を開示す
るに、第1図にあつて、補助加熱部の函体全体が
貯熱タンク53化しており、貯熱タンク53に設
けた導入口49と成形部1の供給管44とは、成
形部1と補助加熱部との間に熱媒体の流路となる
十分の空間部50を残しての接合時、連通し、さ
らに貯熱タンク53の一部分より隆起した膨出部
51部は、成形部1の金型4内にその間に十分の
間隙を残して嵌入し、膨出部51の頂面に開設し
た噴出孔52群より加熱用媒体を金型4内に噴射
せしめ、金型4内に噴射後の熱媒体は、成形部1
の排出管45を介して回収排出される。 Next, to disclose a specific example of the box-shaped auxiliary heating section 35, in FIG. and the supply pipe 44 of the forming section 1 communicate with each other when they are joined, leaving a sufficient space 50 between the forming section 1 and the auxiliary heating section to serve as a flow path for the heat medium. The swollen portion 51 that is partially raised fits into the mold 4 of the molding portion 1 with a sufficient gap left therebetween, and the heating medium is ejected from a group of jet holes 52 formed on the top surface of the swollen portion 51. The heat medium is injected into the mold 4, and the heat medium after being injected into the mold 4 is transferred to the molding section 1.
is collected and discharged through the discharge pipe 45.
第2図は、補助加熱部35を中心に改変せしめ
た第1図に相当する図で、函形の補助加熱部35
は成形部1との接合面の外周縁に密封用のパツキ
ング材37を付設せしめ、補助加熱部35は密閉
状のチエンバー56と成形部1をこの補助加熱部
35の接合時、両者間に形成される空間部50に
連通する吸気室57とが形成され、チエンバー5
6の一部には、金型4内に嵌入し、かつ金型のキ
ヤビテイ面に向け噴出孔58群を開設した膨出部
59が形成され、このチエンバー56内には加熱
用媒体の供給ホース60が、又吸気室57には使
用済加熱用媒体を排出せしめる排出ホース61が
それぞれ配設されており、両ホース60,61は
加熱用媒体発生器(図示省略)に連繋している。
成形部1と補助加熱部35における加熱用媒体の
供給源を各々独立せしめているので、第1図の成
形部1とことなり供給管44および排気管45が
不要となる。 FIG. 2 is a diagram that corresponds to FIG. 1, with the auxiliary heating section 35 being modified, and the box-shaped auxiliary heating section 35
A packing material 37 for sealing is attached to the outer periphery of the joint surface with the molded part 1, and the auxiliary heating part 35 is formed between a sealed chamber 56 and the molded part 1 when the auxiliary heating part 35 is joined. An intake chamber 57 communicating with the space 50 is formed, and the chamber 5
A bulging portion 59 that fits into the mold 4 and has a group of ejection holes 58 facing the cavity surface of the mold is formed in a part of the chamber 56, and a heating medium supply hose is provided in the chamber 56. 60, and a discharge hose 61 for discharging the used heating medium is disposed in the intake chamber 57, and both hoses 60 and 61 are connected to a heating medium generator (not shown).
Since the heating medium supply sources in the molding section 1 and the auxiliary heating section 35 are independent, the supply pipe 44 and the exhaust pipe 45, which are different from the molding part 1 in FIG. 1, are not required.
なお、加熱用媒体を外部より供給される手段に
かえて、補助加熱部35の函体36内にガスバー
ナー、電気ヒーターなどの熱源を内蔵設置せしめ
ることも可能である。 Note that instead of using a means for supplying the heating medium from outside, it is also possible to install a heat source such as a gas burner or an electric heater built-in in the box 36 of the auxiliary heating section 35.
又成形部1におけるスラツシユ成形用金型4の
加熱手段としては、前記加熱手段にかえ、金型4
の背面に熱媒油配管を付設せしめ、該管内に高
温、低温の熱媒油を供給することにより、金型の
温度を調節する手段、電気ヒーターを用いること
により、あるいは成形部函体3内にガスなどに代
表されるバーナーを設置するなど公知の手段を広
く採用することもできる。 In addition, as a heating means for the slush forming mold 4 in the molding section 1, the heating means for the slush molding mold 4 may be replaced by the heating means described above.
By attaching a heating medium oil pipe to the back side of the mold and supplying high-temperature and low-temperature heating oil into the pipe, the temperature of the mold can be adjusted by using an electric heater, or by using an electric heater. It is also possible to widely adopt known means, such as installing a burner typified by gas or the like.
つぎにリザーバータンク64について記述する
に、このリザーバータンク64を前記函形の補助
加熱部35同様、軌道38,38上を走行する台
車39上に設置された昇降装置、例えば1対の空
圧シリンダー40,40のロツド41,41上に
着脱自在に支承されている。リザーバータンク6
4の底部はV字形のテーパー底部65を呈し、シ
リンダーロツド41,41の先端部に固着された
承板66,66はこのテーパー底部65と平行状
の傾きをもち、このリザーバータンク64は、該
1対の承板66,66間に落ち込むように安定し
て支持される。リザーバータンク64は、その一
例を第3図および第5図をもつて示すようにタン
ク内の略中央部に支切壁68が立設し、タンク内
を1対の貯蔵室70,71に区画し、これら各貯
蔵室70,71は、支切壁68の上端部に翻転可
能に取付けられた1対の閉塞板73,74をもつ
て、、その上面開口部は、リザーバータンク64
の両側壁部に配設された1対のシリンダー76の
伸縮動するシリンダーロツド77の操作をもつ
て、各貯蔵室70,71ともに、それぞれ独立し
て密閉、開放自在に構成されている。このリザー
バータンク64は1個のタンクを区画して異質の
樹脂粉体材料を収容する構造としたが、第4図に
示すリザーバータンク64の場合は、軌道38,
38上を走行する2台の台車39,39を用意
し、各台車39上には同じくV字形のテーパー底
部65を有するリザーバータンク64が、台車3
9上に設置した1対のシリンダー40,40より
上伸するシリンダーロツド41,41上に所定の
傾きをもつて固着された承板66,66間に、は
まり込むように載置され、昇降装置上に着脱自在
に支承されている。そして各リザーバータンク6
4,64内にはそれぞれ異質の樹脂粉体材料が収
容されている。 Next, to describe the reservoir tank 64, this reservoir tank 64, like the box-shaped auxiliary heating section 35, is mounted on a lifting device, for example, a pair of pneumatic cylinders, installed on a trolley 39 running on tracks 38, 38. It is removably supported on rods 41, 41 of 40, 40. Reservoir tank 6
The bottom of the tank 4 has a V-shaped tapered bottom 65, and the supporting plates 66, 66 fixed to the tips of the cylinder rods 41, 41 have an inclination parallel to this tapered bottom 65. It is stably supported so as to fall between the pair of support plates 66, 66. As an example of the reservoir tank 64 is shown in FIG. 3 and FIG. Each of these storage chambers 70 and 71 has a pair of closing plates 73 and 74 that are rotatably attached to the upper end of the dividing wall 68, and the upper opening thereof is connected to the reservoir tank 64.
Each of the storage chambers 70 and 71 can be independently sealed and opened by operating cylinder rods 77 that extend and retract from a pair of cylinders 76 disposed on both side walls of the storage chambers. This reservoir tank 64 has a structure in which one tank is partitioned to accommodate different resin powder materials, but in the case of the reservoir tank 64 shown in FIG. 4, the track 38,
Two carts 39, 39 are prepared which run on the cart 38, and on each cart 39 there is a reservoir tank 64 having a V-shaped tapered bottom 65.
The cylinder rods 41, 41 extending upward from the pair of cylinders 40, 40 installed on the cylinder 9 are placed between the supporting plates 66, 66, which are fixed at a predetermined inclination, so that the cylinder rods 40, 40 extend upwardly. It is removably supported on the device. and each reservoir tank 6
4 and 64 contain different resin powder materials, respectively.
以上リザーバータンク64、補助加熱部35を
載置した台車39の、成形部1直下部への移動、
該位置よりの離脱走行は、例えば各台車毎に配さ
れた油圧シリンダー80より延出するシリンダー
ロツド81と各台車39を連結せしめることによ
り(第3図、第4図参照)、あるいはケーブルシ
リンダーを用いることにより、電動機利用による
ウインチ機構により、その他台車39自体を自走
せしめるなど適宜の手段を採用することができ
る。 As described above, the carriage 39 on which the reservoir tank 64 and the auxiliary heating section 35 are placed is moved directly below the forming section 1,
The movement away from this position can be achieved, for example, by connecting each truck 39 with a cylinder rod 81 extending from a hydraulic cylinder 80 arranged for each truck (see FIGS. 3 and 4), or by using a cable cylinder. By using a winch mechanism using an electric motor, other appropriate means such as making the trolley 39 itself move by itself can be adopted.
つぎに本発明に係る成形装置を用いてのスラツ
シユ成形の一般的な工程における操作を順を追つ
て説明する。 Next, operations in a general process of slush molding using the molding apparatus according to the present invention will be explained step by step.
まず、第1図に示す状態において、成形部1に
設けた供給管44および排出管45内の弁47,
48を閉じ、外部ダクト回路中の加熱ダクト回路
23中に組込まれた弁24,27を開き、この
折、冷却ダクト回路29中に組込まれた弁30,
33を閉じる。加熱用熱交換器26を起動せし
め、送風機25の駆動により加熱用媒体は弁2
7、ロータリー配管接手20、中空回転軸6を介
してマニホールド17に蓄えられ、ノズル18よ
り金型4の背面の略全域に向け噴出し、金型4は
加熱される。噴出後の熱媒体は成形部1を構成す
る函体3内に充満し、その後中空回転軸7、ロー
タリー配管接手21、弁24を経て送風機25に
て吸引回収される。 First, in the state shown in FIG.
48 is closed, the valves 24, 27 installed in the heating duct circuit 23 in the external duct circuit are opened, and at this time the valves 30, 27 installed in the cooling duct circuit 29 are opened.
Close 33. The heating heat exchanger 26 is activated, and the heating medium is supplied to the valve 2 by driving the blower 25.
7. It is stored in the manifold 17 via the rotary piping joint 20 and the hollow rotating shaft 6, and is ejected from the nozzle 18 toward substantially the entire rear surface of the mold 4, thereby heating the mold 4. The ejected heat medium fills the box 3 constituting the molding section 1, and then passes through the hollow rotating shaft 7, the rotary piping joint 21, and the valve 24, and is sucked and collected by the blower 25.
成形部1の一部を構成する200℃〜300℃に昇温
予熱された金型4は、電動機13の歯車群11,
15を介しての回転軸6,7を中心とした上下方
向への旋回動によつて、成形キヤビテイ面を下向
きとした金型4の直下部には、台車39の軌道3
8上の移動により、熱可塑性樹脂粉体材料を収容
したリザーバータンク64が配置される。まずリ
ザーバータンク64内を1対の貯蔵室70,71
に区画したタンク64(第3図、第5図、第6図
より第10図)につき説明すると、片方の貯蔵室
71には、発泡剤を添加した例えば塩化ビニル樹
脂粉体からなる発泡層成形用材料Fが、他方の貯
蔵室70には、例えば塩化ビニル樹脂粉体からな
るソリツド層成形用材料Sが収容されている(第
6図)。先づ貯蔵室70の閉塞板73を付設され
たシリンダー70を操作して開放し、台車39上
の昇降装置40を駆動しして上昇したリザーバー
タンク64は成形部1の金型4のキヤビテイ面に
接合し、リザーバータンク64と成形部1はクラ
ンプ79などをもつて密閉状に連結され、歯車1
1,15の噛合回転によりタンク64共々成形部
1は上下の位置が逆転し、金型キヤビテイ内にソ
リツド成形用材料Sが投入され(第7図)、成形
部1のモータ13を用いた回転、揺動により、金
型のキヤビテイ面の細部に亘り粉体材料Sを行き
わたらせ、金型の背部よりの加熱により、ソリツ
ド層形成用材料Sの一部はキヤビテイ面に半溶融
着する。合体状態の成形部1とタンク64は再び
上下180゜回転し、余剰のソリツド層形成用材料S
をタンクの貯蔵室70内に戻し、閉塞板73は貯
蔵室70を塞ぎ(第8図)、ついで他方の貯蔵室
71の閉塞板74を翻転状に開放して、タンク6
4と合体した成形部1を180゜回転せしめ、発泡層
成形用材料Fを金型キヤビテイ内に投入し(第9
図)、先に付着したソリツド成形層S上に行きわ
たらせた後、成形部1を180゜回転せしめて発泡層
成形用材料Fを貯蔵室71内に戻し、閉塞板74
にて開口部を閉鎖する(第10図)。 The mold 4, which is preheated to 200°C to 300°C and forms part of the molding section 1, is connected to the gear group 11 of the electric motor 13,
15, the track 3 of the truck 39 is placed directly under the mold 4 with the molding cavity surface facing downward.
By moving above 8, a reservoir tank 64 containing thermoplastic resin powder material is placed. First, the inside of the reservoir tank 64 is divided into a pair of storage chambers 70 and 71.
To explain the tank 64 (FIGS. 3, 5, 6 to 10) divided into two compartments, one of the storage chambers 71 has a foam layer formed of, for example, vinyl chloride resin powder added with a foaming agent. The other storage chamber 70 stores a solid layer molding material S made of, for example, vinyl chloride resin powder (FIG. 6). First, the cylinder 70 to which the closing plate 73 of the storage chamber 70 is attached is operated to open it, and the lifting device 40 on the trolley 39 is driven to raise the reservoir tank 64 to the cavity surface of the mold 4 of the molding section 1. The reservoir tank 64 and the molded part 1 are connected in a sealed manner with a clamp 79, etc., and the gear 1
1 and 15, the upper and lower positions of the tank 64 and the molding section 1 are reversed, solid molding material S is introduced into the mold cavity (Fig. 7), and the molding section 1 is rotated using the motor 13. By the rocking, the powder material S is spread over the details of the cavity surface of the mold, and by heating from the back of the mold, a part of the solid layer forming material S is semi-fused to the cavity surface. The combined forming part 1 and tank 64 are rotated 180 degrees up and down again, and the excess solid layer forming material S is removed.
is returned to the storage chamber 70 of the tank, the closing plate 73 closes the storage chamber 70 (FIG. 8), and then the closing plate 74 of the other storage chamber 71 is opened in an inverted manner to open the tank 6.
The molding part 1 combined with 4 is rotated 180 degrees, and the foam layer molding material F is put into the mold cavity (No. 9
After distributing the foamed layer molding material F onto the previously adhered solid molding layer S, the molding section 1 is rotated 180 degrees to return the foamed layer molding material F into the storage chamber 71, and the closing plate 74
Close the opening with (Figure 10).
クランプ79を開放して、成形部1とリザーバ
ータンク64の結合を解除して、上昇して来た1
対の承板66,66上にタンク64を受けとめ、
台車上に降下したタンク64は軌道38上を移動
し、ついで台車39に載つた補助加熱部35が、
2層の半溶融着材料を付着せしめたキヤビテイ面
を下向きとして待機する成形部1の直下部に移動
し、上昇した補助加熱部35は、成形部1の下部
にパツキング材37を用いて密閉状に接合し、第
1図に例示する場合は供給管44および排出管4
5内の弁47,48を開放して、マニホールド1
7内に供給された加熱用媒体を貯熱タンク53に
導入し、さらに、金型4内に嵌入せしめた膨出部
51の噴出孔52より加熱用媒体を金型キヤビテ
イ面に、より正確には半溶融状態にある2層の樹
脂材料面に噴出せしめ、金型背面からの主加熱と
並行しての金型両面よりの加熱により、半溶融材
料はキユアーされ、複合表皮材Wが成形される。
その後、冷却用ダクト回路29中の弁30,32
が開放され、反対に加熱用ダクト回路23中の弁
24,27が閉じられて、冷却用媒体が金型に向
け噴出されて金型の冷却、延いては複合表皮材W
は冷却され、その後金型4より脱型される。 The clamp 79 is released to release the connection between the molded part 1 and the reservoir tank 64, and the rising part 1
Receive the tank 64 on the pair of support plates 66, 66,
The tank 64 that has been lowered onto the truck moves on the track 38, and then the auxiliary heating section 35 placed on the truck 39
The auxiliary heating section 35 moves directly below the waiting molding section 1 with the cavity surface to which the two layers of semi-molten adhesive material is attached facing downward, and then rises. and in the case illustrated in FIG. 1, the supply pipe 44 and the discharge pipe 4
Open the valves 47 and 48 in the manifold 1.
The heating medium supplied into the mold 7 is introduced into the heat storage tank 53, and the heating medium is more accurately applied to the mold cavity surface through the jet hole 52 of the bulging part 51 fitted into the mold 4. is injected onto the surfaces of the two layers of resin material in a semi-molten state, and the semi-molten material is cured by heating from both sides of the mold in parallel with the main heating from the back of the mold, and the composite skin material W is formed. Ru.
After that, the valves 30 and 32 in the cooling duct circuit 29
is opened, and conversely, the valves 24 and 27 in the heating duct circuit 23 are closed, and the cooling medium is jetted toward the mold to cool the mold and, by extension, to the composite skin material W.
is cooled and then removed from the mold 4.
又第2図に例示した補助加熱部35を使用する
折は、チエンバー56内に供給ホース60を介し
て導入された加熱用媒体は、チエンバー56の一
部に形成され、金型4内に嵌入した膨出部59の
噴出孔58から、2層の半溶融材料面に噴出さ
れ、使用済の加熱用媒体は吸気室57の排出ホー
ス61を介して熱交換器(図示省略)に還流回収
される。 Furthermore, when using the auxiliary heating section 35 illustrated in FIG. The used heating medium is ejected from the ejection hole 58 of the bulged portion 59 onto the two-layer semi-molten material surface, and the used heating medium is refluxed and recovered to a heat exchanger (not shown) via the exhaust hose 61 of the intake chamber 57. Ru.
又、第4図に示す独立したリザーバータンク6
4,64を用いた金型4内への粉体状の樹脂材料
の供給は、必要に応じて予備加熱された金型を有
する成形部1のソリツド層成形用粉体材料Sを収
容した片方のリザーバータンク64の合体、上下
方向への180゜の回転によりソリツド層用材料の一
部のキヤビテイ面への溶融着、上下180゜の回転動
による余剰材料のタンク64内への戻し、つづい
て他方のリザーバータンク64の合体、発泡層成
形用粉体材料Fの供給、余剰材料のタンク64内
への戻し、2層の半溶融着材料を付着せしめたキ
ヤビテイ面への補助加熱部35の上昇、これに続
く金型両面よりの加熱作業、キユアー後の冷却、
脱型と作業は進む。 In addition, an independent reservoir tank 6 shown in FIG.
4 and 64 are used to supply the powdered resin material into the mold 4, if necessary, one side of the molding section 1 containing the powder material S for solid layer molding has a preheated mold. The reservoir tank 64 is combined, a part of the material for the solid layer is fused to the cavity surface by rotating 180 degrees vertically, and the surplus material is returned to the tank 64 by rotating 180 degrees vertically. Combining the other reservoir tank 64, supplying the powder material F for forming the foam layer, returning the surplus material into the tank 64, and raising the auxiliary heating part 35 to the cavity surface to which the two layers of semi-molten adhesive material are attached. , followed by heating work from both sides of the mold, cooling after curing,
Demoulding and work proceed.
(発明の効果)
本発明は、スラツシユ成形用金型を加熱しつ
つ、そのキヤビテイ面に最初ソリツド層成形用樹
脂材料を投入し、半溶融状にキヤビテイ面に付着
した樹脂材料の一部を残して、余剰の樹脂材料を
排出し、さらに改めて前記樹脂材料とは構成材質
が相違する異種材料、例えば発泡層成形用樹脂材
料を金型キヤビテイ内に投入することにより、先
に溶融状態にあるソリツド層材料がその後の発泡
層材料をよく捕捉して、キヤビテイ面への2層材
料の付着を容易なものとなし、又その後金型背面
側よりの加熱と並行してキヤビテイ面、より詳し
くは樹脂層、特に発泡層側よりの加熱を実行せし
めることにより、各層、各所略均一したキユア作
業が進行し、均質な複合表皮材を得ることがで
き、又特に複合表皮材を構成する一層が発泡層の
場合、発泡層側よりの加熱処理により発泡むらの
ない、しかもソリツド層と強固に接合した発泡層
を有する複合表皮材を得ることができる。(Effects of the Invention) The present invention involves heating a mold for slush molding, and first charging the resin material for solid layer molding onto the cavity surface of the mold, leaving a part of the resin material attached to the cavity surface in a semi-molten state. Then, the excess resin material is discharged, and a different material having a different constituent material from the resin material, for example, a resin material for forming a foam layer, is introduced into the mold cavity. The layer material captures the foamed layer material well, making it easy to attach the second layer material to the cavity surface, and then the mold is heated from the back side, and the cavity surface, more specifically, the resin. By heating the layers, especially from the foam layer side, the curing process progresses substantially uniformly in each layer, making it possible to obtain a homogeneous composite skin material. In this case, by heat treatment from the foam layer side, it is possible to obtain a composite skin material that is free from uneven foaming and has a foam layer that is firmly bonded to the solid layer.
又、本成形装置にあつては、回転かつ揺動可能
の、成形用金型と加熱冷却機構とを備えた成形部
は、上方に設置され、その下方に敷設された軌道
を案内として、樹脂材料を収容したリザーバータ
ンク、および補助加熱部が成形部の直下に自在に
移動し、かつ成形部位置まで、上昇可能の機構を
採用することにより、成形部への異種樹脂材料の
時間差をもつての投入、余剰樹脂材料の排出、さ
らに金型キヤビテイ面からの補助加熱作業も迅速
かつ容易に実行することができ、さらに成形部と
リザーバータンクの着脱、成形部と補助加熱部と
の接合、分離は正確かつ迅速に行い得るため、一
連の作業能率の向上に大きく貢献でき、又金型両
面よりの並行しての複合表皮層への加熱作業によ
り、製品の均質化、大量生産の面でも見るべきも
のがある。 In addition, in this molding apparatus, the molding section, which is rotatable and swingable and is equipped with a molding die and a heating and cooling mechanism, is installed above, and the resin is guided by a track laid below. By adopting a mechanism that allows the reservoir tank containing the material and the auxiliary heating section to freely move directly below the molding section and rise to the molding section position, it is possible to reduce the time difference between dissimilar resin materials to the molding section. Inputting resin material, discharging excess resin material, and auxiliary heating from the mold cavity surface can be performed quickly and easily, and it is also possible to attach and detach the molding section and reservoir tank, and connect and separate the molding section and auxiliary heating section. Because it can be performed accurately and quickly, it can greatly contribute to improving the efficiency of a series of operations.Also, by heating the composite skin layer from both sides of the mold in parallel, it is possible to homogenize the product and improve mass production. There is something to be done.
第1図は成形部と、その直下部にて上昇途上に
ある補助加熱部のその一部を切欠いて示す正面
図、第2図は他の実施例を示す第1図に相当する
図、ただし加熱、冷却用ダクト回路を省略して示
す、第3図は成形部、リザーバータンクおよび補
助加熱部の配置状態を示す成形装置の一部切欠き
側面図、第4図は他の実施例を示す第3図に相当
する図、第5図は1対の貯蔵室を備えたリザーバ
ータンクの斜視図、第6図より第11図は複合表
皮材の成形過程を時間差をもつて示す成形部、リ
ザーバータンクおよび補助加熱部を中心とした概
略中央縦断面図である。
図中、1は成形部、4はスラツシユ成形用金
型、6,7は中空回転軸、8,8は支柱、9,9
は軸受、11,15は歯車、13はモータ、17
はマニホールド、18はノズル、23は加熱用ダ
クト回路、29は冷却用ダクト回路、35は補助
加熱部、37はパツキング材、38,38は軌
道、39は台車、40はシリンダー、41はシリ
ンダーロツド、44は供給管、45は排出管、5
0は空間部、52,58は噴出孔、53は貯熱タ
ンク、56はチエンバー、60は加熱用媒体供給
ホース、61は加熱用媒体排出ホース、64はリ
ザーバータンク、65はテーパー底部、66,6
6は承板、68は支切壁、70,71は貯蔵室、
73,74は閉塞板、79はクランプ、Sはソリ
ツド層成形用材料、Fは発泡層成形用材料、Wは
複合表皮材を示す。
Fig. 1 is a cutaway front view showing the molding part and a part of the auxiliary heating part which is on the way up just below it, and Fig. 2 is a diagram corresponding to Fig. 1 showing another embodiment. The heating and cooling duct circuits are omitted, FIG. 3 is a partially cutaway side view of the molding device showing the arrangement of the molding section, reservoir tank, and auxiliary heating section, and FIG. 4 is another embodiment. A diagram corresponding to FIG. 3, FIG. 5 is a perspective view of a reservoir tank equipped with a pair of storage chambers, and FIGS. FIG. 3 is a schematic central vertical cross-sectional view centered on the tank and the auxiliary heating section. In the figure, 1 is a molding part, 4 is a mold for slush molding, 6 and 7 are hollow rotating shafts, 8 and 8 are columns, and 9 and 9
is a bearing, 11 and 15 are gears, 13 is a motor, 17
is a manifold, 18 is a nozzle, 23 is a heating duct circuit, 29 is a cooling duct circuit, 35 is an auxiliary heating section, 37 is a packing material, 38, 38 are tracks, 39 is a trolley, 40 is a cylinder, 41 is a cylinder rod 44 is a supply pipe, 45 is a discharge pipe, 5
0 is a space, 52, 58 are jet holes, 53 is a heat storage tank, 56 is a chamber, 60 is a heating medium supply hose, 61 is a heating medium discharge hose, 64 is a reservoir tank, 65 is a tapered bottom, 66, 6
6 is a receiving plate, 68 is a dividing wall, 70, 71 is a storage room,
73 and 74 are closing plates, 79 is a clamp, S is a solid layer molding material, F is a foam layer molding material, and W is a composite skin material.
Claims (1)
し、該金型の成形用キヤビテイ内に熱可塑性樹脂
材料を投入し、金型の加熱によりキヤビテイ面に
半溶融着した材料を残し、余剰材料を排出後、さ
らに前記材料とはその構成材料の異る異種材料を
再投入し、キヤビテイ内にて層状に溶融着した材
料の余剰分を再排出し、金型の背面側からの加熱
と並行して、金型キヤビテイ面の層状材料側から
も加熱用媒体を噴出せしめ、樹脂材料のキユアー
後、金型を冷却せしめ、成形された複合表皮材を
脱型する工程からなる複合表皮材の成形方法。 2 後から投入される樹脂材料は発泡剤を混入し
た粉体である特許請求の範囲第1項記載の複合表
皮材の成形方法。 3 背面側を加熱、冷却可能とし、かつ金型開口
部を上下いずれの方向にも位置せしめうる旋回可
能に支持されたスラツシユ成形用金型を有する成
形部の直下部には、軌道が敷設され、該軌道上を
走行する複数の台車上には、各台車毎に、加熱用
媒体を前記金型成形部のキヤビテイ面に向け噴出
せしめうる函形の補助加熱部、異種構成材からな
る熱可塑性樹脂材料を収容し、かつ前記金型成形
部のキヤビテイ面側と密閉状に連結して、金型成
形部と共に旋回動可能なリザーバータンクがそれ
ぞれ台車上に設置された昇降装置上に配置されて
なる複合表皮材の成形装置。 4 前記リザーバータンクの内部は、その略中央
部に立設された仕切壁にて、1対の貯蔵室に区画
され、かつ各貯蔵室毎に、その上面開口部を密
閉、開放可能とする閉塞板が併設されている特許
請求の範囲第3項記載の複合表皮材の成形装置。 5 前記リザーバータンクは、それぞれ異種類の
樹脂材料を収容しうる独立したタンクであり、こ
れら各タンクはそれぞれの台車の昇降装置上に配
置されている特許請求の範囲第3項記載の複合表
皮材の成形装置。 6 前記リザーバータンクは、テーパー底部を形
成し、このタンクは昇降装置上に設けられた、該
テーパー底部に平行する1対の斜設された承板に
て支承されている特許請求の範囲第3項乃至第5
項記載のうちいずれか1項に記載の複合表皮材の
成形装置。[Scope of Claims] 1. A slush molding mold is heated as necessary, a thermoplastic resin material is introduced into the molding cavity of the mold, and the mold is heated to be semi-fused to the cavity surface. After leaving the material and discharging the surplus material, a different material whose constituent material is different from the above material is reinjected, and the surplus material that has been melted and bonded in layers in the cavity is re-discharged, and the back side of the mold is In parallel with the heating from the side, a heating medium is also ejected from the layered material side of the mold cavity surface, and after curing the resin material, the mold is cooled and the molded composite skin material is demolded. A method of forming a composite skin material. 2. The method for molding a composite skin material according to claim 1, wherein the resin material added later is a powder mixed with a foaming agent. 3. A track is laid directly below the molding section which has a rotatably supported slush mold that can heat and cool the back side and position the mold opening in either the up or down direction. , a box-shaped auxiliary heating section capable of ejecting a heating medium toward the cavity surface of the molding section, and a thermoplastic thermoplastic made of different materials on the plurality of carts running on the track. Reservoir tanks that contain a resin material, are connected in a sealed manner to the cavity surface side of the mold molding part, and are rotatable together with the mold molding part, each of which is disposed on a lifting device installed on a truck. A molding device for composite skin material. 4. The interior of the reservoir tank is divided into a pair of storage chambers by a partition wall erected approximately in the center thereof, and each storage chamber has a closed top opening that can be sealed or opened. The apparatus for forming a composite skin material according to claim 3, further comprising a plate. 5. The composite skin material according to claim 3, wherein the reservoir tanks are independent tanks capable of accommodating different types of resin materials, and each of these tanks is arranged on a lifting device of a respective truck. molding equipment. 6. The reservoir tank has a tapered bottom, and the tank is supported by a pair of diagonally disposed support plates parallel to the tapered bottom, which are provided on the lifting device. Items to 5th
A molding device for a composite skin material according to any one of the items listed in 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61101780A JPS62256616A (en) | 1986-04-30 | 1986-04-30 | Method and device for molding composite skin material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61101780A JPS62256616A (en) | 1986-04-30 | 1986-04-30 | Method and device for molding composite skin material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62256616A JPS62256616A (en) | 1987-11-09 |
JPH0548730B2 true JPH0548730B2 (en) | 1993-07-22 |
Family
ID=14309705
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61101780A Granted JPS62256616A (en) | 1986-04-30 | 1986-04-30 | Method and device for molding composite skin material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62256616A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2616608B2 (en) * | 1991-07-17 | 1997-06-04 | 日立化成工業株式会社 | Pad skin for instrument panel |
US6409493B1 (en) * | 2000-03-20 | 2002-06-25 | Textron Automotive Company, Inc. | Double-cast slush molding method and apparatus |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5410581A (en) * | 1977-06-24 | 1979-01-26 | Brother Ind Ltd | Manual shefting type single-tank dehydrating washer |
JPS5845016A (en) * | 1981-09-10 | 1983-03-16 | Mitsuboshi Belting Ltd | Manufacture of plastisol skin |
JPS60101014A (en) * | 1983-11-07 | 1985-06-05 | Mitsubishi Kasei Vinyl Co | Manufacture of composite foamed and molded item |
JPS612516A (en) * | 1984-06-14 | 1986-01-08 | Honda Motor Co Ltd | Heating apparatus of mold for molding resin |
JPS61185422A (en) * | 1985-02-14 | 1986-08-19 | Inoue Mtp Co Ltd | Method of rotational molding of filmy plastic molded item |
JPS627517A (en) * | 1985-07-03 | 1987-01-14 | Toyota Motor Corp | Expansion slush molding equipment |
-
1986
- 1986-04-30 JP JP61101780A patent/JPS62256616A/en active Granted
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5410581A (en) * | 1977-06-24 | 1979-01-26 | Brother Ind Ltd | Manual shefting type single-tank dehydrating washer |
JPS5845016A (en) * | 1981-09-10 | 1983-03-16 | Mitsuboshi Belting Ltd | Manufacture of plastisol skin |
JPS60101014A (en) * | 1983-11-07 | 1985-06-05 | Mitsubishi Kasei Vinyl Co | Manufacture of composite foamed and molded item |
JPS612516A (en) * | 1984-06-14 | 1986-01-08 | Honda Motor Co Ltd | Heating apparatus of mold for molding resin |
JPS61185422A (en) * | 1985-02-14 | 1986-08-19 | Inoue Mtp Co Ltd | Method of rotational molding of filmy plastic molded item |
JPS627517A (en) * | 1985-07-03 | 1987-01-14 | Toyota Motor Corp | Expansion slush molding equipment |
Also Published As
Publication number | Publication date |
---|---|
JPS62256616A (en) | 1987-11-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPH0564822A (en) | Device and method of manufacturing molded form made of plastic | |
US4217325A (en) | Method using modular slush molding machine | |
US4601652A (en) | Apparatus for producing a molded skin product | |
US4389177A (en) | Modular slush molding machine | |
US4431397A (en) | Apparatus for producing molded plastic articles | |
JPS6124419A (en) | Slush mold | |
JPS62111708A (en) | Method of molding for multicolor plastic shell and split mold device | |
US3316339A (en) | Method and apparatus for molding hollow articles from resins | |
US4898697A (en) | Rotational slush molding method | |
JPH07115367B2 (en) | Equipment for manufacturing plastic molded sheets | |
US3369274A (en) | Moulding machine | |
CA2162291C (en) | Method and apparatus for producing nickel shell molds | |
US7550103B2 (en) | Plastic skin forming process | |
US3754852A (en) | Apparatus for rotational casting | |
JPH0548730B2 (en) | ||
JPH0481926B2 (en) | ||
EP1436131B1 (en) | Plastic skin forming process and apparatus | |
CN101663146A (en) | Mold, device, and method for producing molded skins and molded bodies made of plastic | |
EP0180351B1 (en) | Mold and method for molding expandable resin beads | |
GB2048151A (en) | Rotary moulding of hollow articles | |
CA1237564A (en) | Mold loading method and apparatus | |
JPH061385Y2 (en) | Skin material forming equipment | |
JPH09248832A (en) | Heating furnace | |
GB2123741A (en) | Manufacturing moulded sheet material | |
JP4590318B2 (en) | Powder slush molding machine and powder slush molding method |