JPS62247021A - Heat treatment furnace - Google Patents
Heat treatment furnaceInfo
- Publication number
- JPS62247021A JPS62247021A JP9097986A JP9097986A JPS62247021A JP S62247021 A JPS62247021 A JP S62247021A JP 9097986 A JP9097986 A JP 9097986A JP 9097986 A JP9097986 A JP 9097986A JP S62247021 A JPS62247021 A JP S62247021A
- Authority
- JP
- Japan
- Prior art keywords
- treated
- articles
- heat treatment
- chamber
- treatment furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 49
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000010791 quenching Methods 0.000 description 16
- 230000000171 quenching effect Effects 0.000 description 15
- 239000002826 coolant Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005279 austempering Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
Description
【発明の詳細な説明】
[発明の目的]
(産業上の利用分野)
この発明は、各種の被処理品を熱処理するのに利用する
熱処理炉の改良に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Object of the Invention] (Industrial Application Field) The present invention relates to an improvement in a heat treatment furnace used to heat treat various objects to be treated.
(従来の技術)
従来、例えばバッチ操業型の熱処理炉は、多くの場合、
下側に焼入れ槽を備えた前室の背後に加熱室を備えると
共に、前室と加熱室との間に開閉可能な中間扉を備えて
いる。そして、前記焼入れ槽の内部には、焼入れ用の油
、溶融塩あるいは水等の冷却剤、が貯えである。また、
前室は、正面に、炉内外を開閉する前扉を有すると共に
、内部に、焼入れ槽に対して昇降可能なエレベータを備
えている。(Prior Art) Conventionally, for example, batch operation type heat treatment furnaces often
A heating chamber is provided behind the front chamber with a quenching tank on the lower side, and an openable and closable intermediate door is provided between the front chamber and the heating chamber. A cooling agent such as oil, molten salt, or water for quenching is stored inside the quenching tank. Also,
The front chamber has a front door on the front that opens and closes the inside and outside of the furnace, and has an elevator inside that can go up and down with respect to the quenching tank.
このような熱処理炉では、加熱室で加熱した被処理品を
前室内にあるエレベータに移し、前記エレベータを焼入
れ槽内に下降させて前記被処理品の焼入れを行う。In such a heat treatment furnace, a workpiece heated in a heating chamber is transferred to an elevator located in a front chamber, and the elevator is lowered into a quenching tank to harden the workpiece.
(を明が解決しようとする問題点)
ここで、上記したような被処理品の焼入れを行うにあた
り、例えば被処理品が焼入れ性の悪い素材からなるもの
であったり、歪が多くても良いものであったりする場合
には、冷却剤として約60〜80°C程度の油や水等を
用いて冷却速度を高めるようにし、前記被処理品が焼割
れを発生する可能性が大きい素材からなるものであった
り、歪をきらうものであったりする場合には、冷却剤と
して約100〜200°C程度に加熱した油や溶融した
塩等を用いて冷却温度が過大とならないようにしている
。ところが、従来の熱処理炉にあっては、被処理品の性
質や形状等によってその都度冷却剤を変換することは実
際の操業上においてはほとんど不可能であり、一つの熱
処理炉において、性質が同一または類似した被処理品の
処理を集中的に行っているのが現状である。したがって
、生産性の向上や焼入れ等の条件が異なる被処理品への
対処といった要求に応じるためには轟然複数の熱処理炉
を必要とし、その結果、占有する面積や設備費が膨大な
ものになるという問題点があった。(The problem that Ming is trying to solve) Here, when hardening the workpiece as described above, it is important to note that, for example, the workpiece may be made of a material with poor hardenability or may have a large amount of distortion. If the product is a material, use oil or water at a temperature of approximately 60 to 80°C as a coolant to increase the cooling rate, and remove the material that is likely to cause quench cracking. In cases where the material is heated to about 100 to 200°C or molten salt is used as a coolant to prevent the cooling temperature from becoming excessive. . However, in conventional heat treatment furnaces, it is almost impossible in actual operation to change the coolant each time depending on the properties and shape of the product to be treated, and in a single heat treatment furnace, it is almost impossible to change the coolant each time depending on the properties and shape of the product being treated. The current situation is that processing of other or similar items to be processed is carried out intensively. Therefore, in order to meet the demands of improving productivity and handling workpieces with different quenching conditions, multiple heat treatment furnaces are required, resulting in an enormous amount of space and equipment costs. There was a problem.
(発明の目的)
この発明は、このような問題点に着目して成されたもの
で、1つの熱処理炉において、焼入れ等の処理条件が異
なる被処理品に容易に対応することができ、例えば被処
理品の生産性向上等を図るうえで設備の拡張が要求され
る場合であっても、熱処理炉自体の占有面積や設備費な
どを節約することができる熱処理炉を提供することを目
的としている。(Object of the Invention) The present invention has been made by focusing on the above-mentioned problems, and it is possible to easily deal with processed products having different processing conditions such as quenching in one heat treatment furnace. The purpose of this project is to provide a heat treatment furnace that can save the area occupied by the heat treatment furnace itself and equipment costs even when expansion of the equipment is required in order to improve the productivity of processed products. There is.
[発明の構成]
(問題点を解決するための手段)
この発明による熱処理炉は、加熱手段を備えた加熱室に
隣接して、冷却槽を各々備えた複数の副室を開閉可能な
扉を介して連設したことを特徴としている。[Structure of the Invention] (Means for Solving the Problems) The heat treatment furnace according to the present invention has a plurality of sub-chambers each equipped with a cooling tank, which has a door that can be opened and closed, adjacent to a heating chamber equipped with a heating means. It is characterized by being connected through the
(実施例) 以下、この発明を図面に基づいて説明する。(Example) The present invention will be explained below based on the drawings.
添付図面は、この発明の一実施例による熱処理炉を説明
する図である。The accompanying drawings are diagrams illustrating a heat treatment furnace according to an embodiment of the present invention.
すなわち、熱処理炉1は、加熱手段であるヒータ2を備
えた加熱室3の両側に、各々下位側に冷却槽4,5を備
えた第1副室6および第2副室7が連設してあり、前記
加熱室3と各副室6,7との間に上下方向へ開閉動作を
する内部扉8.9を夫々設け、ざらに各副室6,7に、
前記内部扉8.9に相対向し且つ炉内外を開閉する外部
溝10.11が設けである。That is, in the heat treatment furnace 1, a first sub-chamber 6 and a second sub-chamber 7 each having cooling tanks 4 and 5 on the lower side are connected to each other on both sides of a heating chamber 3 equipped with a heater 2 serving as a heating means. Internal doors 8 and 9, which open and close in the vertical direction, are provided between the heating chamber 3 and each sub-chamber 6, 7, and each sub-chamber 6, 7 is provided with an internal door 8.9.
An external groove 10.11 is provided which faces the internal door 8.9 and opens and closes the inside and outside of the furnace.
前記加熱室3の内部には、雰囲気を攪拌するための攪拌
装置12と、室温測定用のサーモカップル13とが設け
である。前記各冷却槽4,5の内部には、冷却剤の温度
分布を均一にするために用いる攪拌装置14.15と、
冷却剤加熱用のヒータ16,17と、熱交換器18.1
9とが設けてあり、この実施例の場合、第1副室6の冷
却槽4内には室温程度(例えば、コールド焼入れする温
度)の焼入れ用油を貯え、他方、第2副室7の冷却槽5
内にはヒータ17によって所定の温度(例えば、ホット
焼入れする温度)に調整された焼入れ用油が貯えである
。また、各副室6,7は、炉内雰囲気による爆発の防止
を図るための空気置換室を兼ねており、夫々の冷却槽4
,5に対して昇降するエレベータ20.21を備えてい
る。各エレベータ20.21は、上下二段のローラコン
ベア20a、20b、21a、21bから成るものであ
って、各副室6,7の炉外上部に設けたシリンダ22.
23によって駆動される。なお、各冷却槽4.5内の攪
拌装置14.15やヒータ16.17は、当然上記エレ
ベータ20.21と干渉しない位置にある。さらに、各
副室6,7の外部J%10.11の外側には、ローラコ
ンベアから慮るチャージングテーブル24.25が夫々
設けてあり、各チャージングテーブル24.25の下側
には、図示を省略したが、被処理品の搬入φ搬出を行う
ためのスネーキングチェーン等が設けである。Inside the heating chamber 3, a stirring device 12 for stirring the atmosphere and a thermocouple 13 for measuring room temperature are provided. Inside each of the cooling tanks 4 and 5, there is a stirring device 14, 15 used to make the temperature distribution of the coolant uniform;
Heaters 16, 17 for heating the coolant and heat exchanger 18.1
In this embodiment, the cooling tank 4 in the first subchamber 6 stores quenching oil at about room temperature (for example, the temperature for cold quenching), and the second subchamber 7 stores quenching oil at about room temperature (for example, the temperature for cold quenching). Cooling tank 5
Inside, quenching oil is stored which is adjusted to a predetermined temperature (for example, hot quenching temperature) by a heater 17. In addition, each of the auxiliary chambers 6 and 7 also serves as an air exchange chamber to prevent explosions caused by the atmosphere inside the furnace, and each of the subchambers 6 and 7 serves as an air exchange chamber to prevent explosions caused by the atmosphere inside the furnace.
, 5 are provided with elevators 20, 21 that go up and down. Each elevator 20.21 consists of two stages of upper and lower roller conveyors 20a, 20b, 21a, 21b, and a cylinder 22.
23. Incidentally, the stirring device 14.15 and heater 16.17 in each cooling tank 4.5 are naturally located at a position where they do not interfere with the elevator 20.21. Furthermore, charging tables 24.25 are provided outside the external J% 10.11 of each subchamber 6, 7, respectively, in view of the roller conveyor, and below each charging table 24.25, as shown in the figure, Although omitted, a snaking chain or the like is provided for carrying in and carrying out the items to be processed.
上記の構成を有する熱処理炉1は、加熱室3で加熱した
被処理品が焼入れ性の悪い素材からなるものである場合
には、中間扉8を開閉するとともに前記被処理品を第1
副室6内のエレベータ20に移し、このエレベータ20
を冷却槽4内へ下降させることによって前記被処理品を
室温程度に保たれた焼入れ用油で急速冷却して焼入れす
る。また、被処理品が歪をきらったり焼割れの可能性が
大きい素材からなるものであったりする場合には、前記
被処理品を第2副室7内のエレベータ21に移し、この
エレベータ21を冷却槽5内へ下降させることによって
前記被処理品を予め加熱されている焼入れ用油で緩速冷
却して焼入れする。さらに、上記の如く焼入れを行って
いる間には、焼入れに用いているエレベータの上段ある
いは駆動していないエレベータの下段を介していすれの
チャージングテーブル24.25側からも次の被処理品
を加熱室3に搬入することができる。In the heat treatment furnace 1 having the above configuration, when the workpiece heated in the heating chamber 3 is made of a material with poor hardenability, the intermediate door 8 is opened and closed, and the workpiece is moved to the first
Move to the elevator 20 in the auxiliary room 6, and this elevator 20
By lowering the workpiece into the cooling tank 4, the workpiece is rapidly cooled and hardened using hardening oil kept at about room temperature. In addition, if the item to be processed is made of a material that does not like distortion or has a high possibility of cracking, the item to be processed is moved to the elevator 21 in the second auxiliary chamber 7, and this elevator 21 is moved. By lowering the workpiece into the cooling tank 5, the workpiece is slowly cooled and hardened using preheated hardening oil. Furthermore, while hardening is being carried out as described above, the next workpiece is also transported from either side of the charging table 24 or 25 via the upper stage of the elevator used for hardening or the lower stage of the elevator that is not being driven. It can be carried into the heating chamber 3.
つまり、上記実施例で説明した熱処理炉1は、1つの当
該熱処理炉1だけで焼入れの条件が異なる被処理物に対
応できることが明らかであり、単に冷却速度を変えるだ
けでなく、一方を恒温変態(マルテンパー、オーステン
パー)用としておくことも可能である。In other words, it is clear that the heat treatment furnace 1 described in the above embodiment can handle workpieces with different quenching conditions with just one heat treatment furnace 1. It is also possible to use it for martempering and austempering.
なお、この発明による熱処理炉の構造が上記実施例に限
定されることはなく、加熱手段等を含む細部の構成や冷
却剤の種類等を適宜変更することができるのは言うまで
もない、また2当該熱処理炉は、副室の数や配置も自由
に選択することができるが、上記実施例で説明したよう
に加熱室3の両側に副室6,7を設けた構成とすれば、
例えば工場のレイアウトにおいて被処理品の複数の工程
ラインを平行に設ける場合、二つのラインの間に当該熱
処理炉を設置してより一層合理的に活用することが可能
となる。It goes without saying that the structure of the heat treatment furnace according to the present invention is not limited to the above-mentioned embodiments, and that the detailed structure including the heating means, etc., the type of coolant, etc. can be changed as appropriate. Although the number and arrangement of sub-chambers in the heat treatment furnace can be freely selected, if the sub-chambers 6 and 7 are provided on both sides of the heating chamber 3 as explained in the above embodiment,
For example, when a plurality of process lines for processing objects to be processed are provided in parallel in a factory layout, the heat treatment furnace can be installed between the two lines for even more rational utilization.
[発明の効果]
以上説明してきたように、この発明の熱処理炉によれば
、加熱手段を備えた加熱室に隣接して、冷却槽を各々備
えた複数の副室を開閉可能な扉を介して連設した構成と
したため、1つの熱処理炉において焼入れ等の処理条件
が異なる被処理品に容易に対応することができ、例えば
被処理品の生産性向上等を図るうえで設備の拡張が要求
されるような場合であっても、熱処理炉自体の占有面積
や設備費を大幅に節約することができる。[Effects of the Invention] As explained above, according to the heat treatment furnace of the present invention, a plurality of auxiliary chambers each equipped with a cooling tank are opened and closed through openable and closable doors adjacent to a heating chamber equipped with a heating means. Because of the structure in which they are connected in series, one heat treatment furnace can easily handle products with different processing conditions such as quenching, and for example, equipment expansion is required to improve the productivity of processed products. Even in such a case, the area occupied by the heat treatment furnace itself and the equipment cost can be significantly reduced.
添付図はこの発明の一実施例に基づく熱処理炉を説明す
る断面図である。
1・・・熱処理炉、
2・・・ヒータ(加熱手段〕、
3・・・加熱室、
4.5・・・冷却槽、
6・・・第1副室、
7・・・第2副室、
8.9・・・内部扉。The attached drawing is a sectional view illustrating a heat treatment furnace based on an embodiment of the present invention. DESCRIPTION OF SYMBOLS 1... Heat treatment furnace, 2... Heater (heating means), 3... Heating chamber, 4.5... Cooling tank, 6... First sub-chamber, 7... Second sub-chamber , 8.9...Inner door.
Claims (1)
々備えた複数の副室を開閉可能な扉を介して連設したこ
とを特徴とする熱処理炉。(1) A heat treatment furnace characterized in that a plurality of auxiliary chambers each having a cooling tank are connected to each other through an openable/closable door adjacent to a heating chamber equipped with a heating means.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9097986A JPS62247021A (en) | 1986-04-18 | 1986-04-18 | Heat treatment furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9097986A JPS62247021A (en) | 1986-04-18 | 1986-04-18 | Heat treatment furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62247021A true JPS62247021A (en) | 1987-10-28 |
Family
ID=14013633
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9097986A Pending JPS62247021A (en) | 1986-04-18 | 1986-04-18 | Heat treatment furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62247021A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013057107A (en) * | 2011-09-09 | 2013-03-28 | Dowa Thermotech Kk | Heat treatment method and heat treatment apparatus |
JP2015021139A (en) * | 2013-07-16 | 2015-02-02 | 中外炉工業株式会社 | Heat treatment equipment |
-
1986
- 1986-04-18 JP JP9097986A patent/JPS62247021A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013057107A (en) * | 2011-09-09 | 2013-03-28 | Dowa Thermotech Kk | Heat treatment method and heat treatment apparatus |
JP2015021139A (en) * | 2013-07-16 | 2015-02-02 | 中外炉工業株式会社 | Heat treatment equipment |
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