JPS62246959A - Antistatic resin composition - Google Patents
Antistatic resin compositionInfo
- Publication number
- JPS62246959A JPS62246959A JP8988086A JP8988086A JPS62246959A JP S62246959 A JPS62246959 A JP S62246959A JP 8988086 A JP8988086 A JP 8988086A JP 8988086 A JP8988086 A JP 8988086A JP S62246959 A JPS62246959 A JP S62246959A
- Authority
- JP
- Japan
- Prior art keywords
- carbon black
- amount
- graphite
- conductive carbon
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 45
- 239000010439 graphite Substances 0.000 claims abstract description 45
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229920005989 resin Polymers 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 13
- 238000010521 absorption reaction Methods 0.000 claims abstract description 12
- 229920002312 polyamide-imide Polymers 0.000 claims abstract description 12
- 239000004962 Polyamide-imide Substances 0.000 claims abstract description 11
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 10
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 9
- 229920001601 polyetherimide Polymers 0.000 claims abstract description 9
- 239000000454 talc Substances 0.000 claims abstract description 9
- 229910052623 talc Inorganic materials 0.000 claims abstract description 9
- 239000004697 Polyetherimide Substances 0.000 claims abstract description 8
- 239000010445 mica Substances 0.000 claims abstract description 5
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 5
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 4
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 4
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 4
- 235000021317 phosphate Nutrition 0.000 claims abstract description 4
- 229910052788 barium Inorganic materials 0.000 claims abstract description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims abstract description 3
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims abstract description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims abstract 2
- 239000000203 mixture Substances 0.000 claims description 35
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
- 239000007924 injection Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 10
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 9
- 239000011256 inorganic filler Substances 0.000 claims description 7
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 7
- 241000872198 Serjania polyphylla Species 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 239000002253 acid Chemical class 0.000 claims description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 7
- 239000000945 filler Substances 0.000 abstract description 5
- 150000004760 silicates Chemical class 0.000 abstract 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 26
- 239000000843 powder Substances 0.000 description 24
- 239000012778 molding material Substances 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 14
- 229910000019 calcium carbonate Inorganic materials 0.000 description 13
- 238000000465 moulding Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 239000006229 carbon black Substances 0.000 description 10
- 239000003365 glass fiber Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000005259 measurement Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 229910021383 artificial graphite Inorganic materials 0.000 description 3
- 239000001506 calcium phosphate Substances 0.000 description 3
- 229910000389 calcium phosphate Inorganic materials 0.000 description 3
- 235000011010 calcium phosphates Nutrition 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- CSNNHWWHGAXBCP-UHFFFAOYSA-L magnesium sulphate Substances [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 3
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 241000282320 Panthera leo Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WAKZZMMCDILMEF-UHFFFAOYSA-H barium(2+);diphosphate Chemical compound [Ba+2].[Ba+2].[Ba+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O WAKZZMMCDILMEF-UHFFFAOYSA-H 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920006015 heat resistant resin Polymers 0.000 description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 2
- 235000019341 magnesium sulphate Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910021382 natural graphite Inorganic materials 0.000 description 2
- -1 polyallylsulfone Polymers 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 101100061543 Chlorobaculum tepidum (strain ATCC 49652 / DSM 12025 / NBRC 103806 / TLS) csmJ gene Proteins 0.000 description 1
- 241000422980 Marietta Species 0.000 description 1
- 101100288971 Mus musculus Lgals3bp gene Proteins 0.000 description 1
- GXCLVBGFBYZDAG-UHFFFAOYSA-N N-[2-(1H-indol-3-yl)ethyl]-N-methylprop-2-en-1-amine Chemical compound CN(CCC1=CNC2=C1C=CC=C2)CC=C GXCLVBGFBYZDAG-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- ZADYMNAVLSWLEQ-UHFFFAOYSA-N magnesium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[Mg+2].[Si+4] ZADYMNAVLSWLEQ-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910052877 sugilite Inorganic materials 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明はifポリアミドイミドるいはポリエーテルイミ
ドの帯電防止性樹脂組成物に関するものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to an antistatic resin composition of if polyamideimide or polyetherimide.
〈従来の技術〉
近年、射出成形可能なポリアミドイミドあるいはポリエ
ーテルイミド樹脂はその優れた耐熱性、機械的強度、摺
動特性から機械部品等の射出成形用材料としての有用性
が高まっている。<Prior Art> In recent years, injection moldable polyamide-imide or polyetherimide resins have become increasingly useful as materials for injection molding of mechanical parts and the like due to their excellent heat resistance, mechanical strength, and sliding properties.
一方、導電性樹脂組成物として熱可塑性樹脂または熱硬
化性樹脂に通常のカーボンブラック、通常の黒鉛および
非導電性フィラーを混合・混練せしめた成形可能な樹脂
組成物が特開昭59−96142号公報により知られて
いる。On the other hand, as a conductive resin composition, a moldable resin composition in which a thermoplastic resin or a thermosetting resin is mixed and kneaded with ordinary carbon black, ordinary graphite, and a non-conductive filler is disclosed in JP-A-59-96142. It is known from the official gazette.
〈発明が解決しようとする問題点〉
この特開昭59−96142号公報に記載された技術を
ポリアミドイミドあるいはポリエーチルイミド樹脂に適
用すると確かに帯電防止性は得られる。<Problems to be Solved by the Invention> When the technique described in JP-A-59-96142 is applied to polyamideimide or polyethylimide resin, antistatic properties can certainly be obtained.
しかしながらもともと溶融粘度が極めて高く射出成形性
に問題のあるこれらの松脂は、かかる技術の適用、つま
り帯電防止化により、射出成形性が一層悪くなり、無理
な成形のため寸法安定性が損われ、また機械的強度も著
しく損われてしまうなどの欠陥を有している。However, these pine resins, which originally have extremely high melt viscosity and have problems with injection moldability, are made worse by the application of such technology, that is, antistatic, and the dimensional stability is impaired due to forced molding. It also has defects such as a significant loss of mechanical strength.
よって、帯電防止性を有しながら、従来より高いレベル
の射出成形流動性、寸法安定性および機械的強度も同時
に兼備えた樹脂組成物を提供することを課題として鋭意
検討した結果、特冗のカーボンブラック、特定の黒鉛、
つまり鱗状黒鉛を比較的少量使用することにより、課題
が達成されることを見出し、本発明に到達した。Therefore, as a result of intensive study on the issue of providing a resin composition that has antistatic properties and also has higher levels of injection molding fluidity, dimensional stability, and mechanical strength than conventional ones, we have developed a special carbon black, certain graphite,
In other words, the inventors have discovered that the object can be achieved by using a relatively small amount of scaly graphite, and have arrived at the present invention.
く問題点を解決するための手段〉
本弁明の目的は(alポリアミドイミド、ポリエーテル
イミドから選ばれる一種または二種以上の混合物なる射
出成形可能な樹脂35〜90重量%、fblDBP吸油
ffiカ400 me/L 00g以上で、かつニッケ
ルとバナジウムの合計量が200ppm以下の導電性カ
ーボンブラック0.5〜3.0重量%、+C1天然鱗状
黒鉛2〜18重量%、(d)カルシウム、マグネシウム
、バリウムの伏酸塩、硫酸塩、リン酸塩、 酸塩あるい
はタルク、マイカから選ばれる一種または二種以上の混
合物からなる無機充填材5〜40重景%重量含有し、か
つfb)およびicl成分の合計量を4〜20ffi量
%にすることを特徴とする帯電防止性、耐熱樹脂組成物
により達成された。Means for Solving the Problems> The purpose of this defense is (35 to 90% by weight of an injection moldable resin consisting of one or a mixture of two or more selected from Al polyamideimide and polyetherimide, fblDBP oil absorbing ffica 400 me/L 00g or more and 0.5 to 3.0% by weight of conductive carbon black with a total amount of nickel and vanadium of 200ppm or less, +C1 natural scaly graphite 2 to 18% by weight, (d) calcium, magnesium, barium Contains 5 to 40% by weight of an inorganic filler consisting of one or a mixture of two or more selected from salts, sulfates, phosphates, acid salts, talc, and mica, and contains fb) and icl components. This was achieved by an antistatic and heat-resistant resin composition characterized by a total amount of 4 to 20% ffi.
本発明が対象とする射出成形可能な樹脂とは下記3種の
化学構造式のいずれかを主成分とする耐熱性樹脂から選
ばれる一種または二種以上の混合物である。The injection-moldable resin targeted by the present invention is one or a mixture of two or more heat-resistant resins having any of the following three chemical structural formulas as a main component.
(1) ポリアミドイミド
O
但し、Rは下記(イ)〜(へ)の群から選ばれる官能基
を示す。(1) Polyamideimide O However, R represents a functional group selected from the following group (a) to (f).
CH,O
YニーS−1−C−1−C−1a:l〜250
CHs
Arlイl、(llおよび(ハ)、b:l〜1O0OH
HO
Ar : (イ)、(ロ)および(ハ)(2) ポリ
エーテルイミド
ナオ(1)〜(3)式(D n オよびmはlo〜lo
o。CH, O Y knee S-1-C-1-C-1a: l~250
CHs Arl, (ll and (c), b:l~1O0OH
HO Ar: (a), (b) and (c) (2) polyetherimide formulas (1) to (3) (Dn o and m are lo to lo
o.
なる整数を示す。Indicates an integer.
これらの樹脂の配合量は成形流動性および機械的強度を
保つために、樹脂組成物中に35重量%以上必要とする
。一方、本発明の他成分による帯電防止性、寸法安定性
の付与のために該樹脂の配合量の上限は90重正形であ
る。The blending amount of these resins is required to be 35% by weight or more in the resin composition in order to maintain molding fluidity and mechanical strength. On the other hand, in order to impart antistatic properties and dimensional stability by other components of the present invention, the upper limit of the blending amount of the resin is 90-fold.
次に本発明に使用する導電性カーボンブラックは、DB
P吸油盆が400 m17100g以上で、かつニッケ
ルとバナジユウムの合計量が200ppm以下のもので
ある。Next, the conductive carbon black used in the present invention is DB
The P oil absorption basin is 400 m, 17,100 g or more, and the total amount of nickel and vanadium is 200 ppm or less.
一般的に使用されている導だ性力−ボンブラック中のニ
ッケルとバナジユウムの合計量は、11000pI)を
超えているのが通常であるが、本発明においては、20
0 ppm以下の導電性カーボンブラックを使用するこ
とが重要であり、特にバナジウム分aoppm以下、ニ
ッケル分40ppm以下の範囲にあることが好ましい。The total amount of nickel and vanadium in commonly used conducting force bomb black is usually over 11,000 pI), but in the present invention, it is
It is important to use conductive carbon black with a content of 0 ppm or less, and it is particularly preferable that the vanadium content is in the range of aoppm or less and the nickel content is in the range of 40 ppm or less.
この合計量が200ppmを超えると、カーボンブラッ
クの分散性が低下すると共に1組成物の機械的強度の低
下のみならず、帯電防止効果の低下も著しい。If the total amount exceeds 200 ppm, the dispersibility of carbon black will decrease, and not only will the mechanical strength of the composition decrease, but the antistatic effect will also significantly decrease.
また、導電性カーボンブラックの表面積も重要な基本条
件であり、DBP吸油量で表示すれば400m1/l
O0g以上が必要である。ここで云うDBP吸油量とは
ASTM−D 2414−79に規定された方法に従っ
て測定した吸油量を慧味する。このカーボンブラックの
DBP吸油量が400ml/100gより小さくなると
、十分な帯電防止性の組成物を得るにはカーボンブラッ
クを多量に添加せねばならず、その分最終組成物として
の成形性、機械的強度が損なわれるので好ましくない。In addition, the surface area of conductive carbon black is also an important basic condition, and if expressed in terms of DBP oil absorption, it is 400 m1/l.
O0g or more is required. The DBP oil absorption herein refers to the oil absorption measured according to the method specified in ASTM-D 2414-79. If the DBP oil absorption of this carbon black is less than 400 ml/100 g, a large amount of carbon black must be added to obtain a composition with sufficient antistatic properties, and this will affect the moldability and mechanical properties of the final composition. This is not preferable because the strength is impaired.
本発明が対象とする導電性カーボンブラックについては
、DBP吸油量の上限は特に制限はないが、製造上の都
合から通常、750m6/loOg以下のものが好まし
く使用される。Regarding the conductive carbon black targeted by the present invention, there is no particular restriction on the upper limit of the DBP oil absorption, but for manufacturing reasons, it is usually preferably used that is 750 m6/loOg or less.
該カーボンブラックの添加量は0.5〜3.0重量%の
範囲にあることが必要であり、さらに0.7〜2.51
孟%が好ましい。The amount of carbon black added must be in the range of 0.5 to 3.0% by weight, and more preferably 0.7 to 2.51% by weight.
Meng% is preferred.
上記導電性カーボンブラックの添加量が0.5重量%よ
り少ないと1本発明対象の特定の黒鉛と併用しても実用
できる範囲で帯電防止性を付与することが困難となり好
ましくない。一方、3.0重量%より多くなると、組成
物の成形流動性および機械的強度を十分に保つことが困
難になり好ましくない。If the amount of the conductive carbon black added is less than 0.5% by weight, it will be difficult to impart antistatic properties within a practical range even when used in combination with the specific graphite targeted by the present invention, which is not preferred. On the other hand, if it exceeds 3.0% by weight, it becomes difficult to maintain sufficient molding fluidity and mechanical strength of the composition, which is not preferable.
次に本発明に使用する黒鉛として、天然鱗状黒鉛である
ことが必要である。一般に工業材料としての黒鉛はコー
クス、タール、ピッチなどを高温で黒鉛化処理した人造
黒鉛と天然黒鉛に大別される。さらに天然黒鉛は産地に
より鱗状黒鉛と玉状黒鉛に分類される。本発明者らは天
然鱗状黒鉛なる特定の黒鉛が次の理由によって特に被れ
ていることを見い出した。Next, the graphite used in the present invention needs to be natural scaly graphite. Graphite as an industrial material is generally divided into artificial graphite, which is made by graphitizing coke, tar, pitch, etc. at high temperatures, and natural graphite. Furthermore, natural graphite is classified into scale graphite and bead graphite depending on the production area. The present inventors have discovered that a particular type of graphite, natural flaky graphite, is particularly coated for the following reason.
(1) 人造黒鉛および玉状黒鉛に比べ高い帯電防止
効果を与える。(1) Provides higher antistatic effect than artificial graphite and globular graphite.
(2) 本発明に適用される導電性カーボンブラック
の分散を高める効果が最も高いため。(2) This is because it has the highest effect of increasing the dispersion of the conductive carbon black applied to the present invention.
カーボンブラック添加による成形性、機械的強度の低下
を著しく軽減する。Significantly reduces deterioration in moldability and mechanical strength due to the addition of carbon black.
本発明においては天然鱗状黒鉛の粒度は特に制限されな
いが、検鏡測定法による平均粒径が0.8〜12μのも
のが比較的好ましい。In the present invention, the particle size of the natural flaky graphite is not particularly limited, but it is relatively preferable to have an average particle size of 0.8 to 12 μm as determined by microscopic measurement.
また該黒鉛の添加濃度は2〜18重量%の範囲にあるこ
とが必要である。2重量%未満では黒鉛自体による帯電
防止性増大効果はもとより、導電性カーボンブラックの
分散性を十分に高めることも困難である。Further, the concentration of the graphite added must be in the range of 2 to 18% by weight. If it is less than 2% by weight, it is difficult not only to obtain the effect of increasing the antistatic property of the graphite itself, but also to sufficiently increase the dispersibility of the conductive carbon black.
一方、18重量%を越えると導電性カーボンブラックが
0.5重量%未満でも黒鉛自体によって、十分高い帯電
防止性が付与されるが、射出成形における配向の影響を
増大せしめ、成形品の寸法安定性を低下させるので好ま
しくない。On the other hand, if the amount of conductive carbon black exceeds 18% by weight, the graphite itself will provide sufficiently high antistatic properties even if the content is less than 0.5% by weight, but the influence of orientation during injection molding will increase, resulting in dimensional stability of the molded product. This is not preferable because it reduces the quality of the product.
この影響は例えば、成形品の線膨張係数が樹脂組成物の
流れ方向と流れと垂直方向との差が大きくなるかたちで
現われ、高い寸法精度を要求する精密成形品の実用的価
値を損なわしめる。This effect appears, for example, in the form of a larger difference in the linear expansion coefficient of the molded product between the flow direction of the resin composition and the direction perpendicular to the flow, impairing the practical value of precision molded products that require high dimensional accuracy.
さらに本発明が対象とする導電性カーボンブラックと天
然鱗状黒鉛の合計量については4〜20重量%の範囲に
あることが必要である。該合計量が4重量%未満である
場合において、カーボンブラックの占める割合が少ない
場合は、帯電防止性が不十分であり、カーボンブラック
の占める割合が多い場合は帯電防止性が十分でも、黒鉛
が少な過ぎるために導電性カーボンブラックの分散性が
悪く、射出成形性および機械的強度が著しく損なわれる
。また該合計量が20重量%を越すと、射出成形におけ
る配向の悪影響が増大し、かつ成形品の機械的強度レペ
ルも大巾に低下するので好ましくない。Furthermore, the total amount of conductive carbon black and natural scaly graphite targeted by the present invention needs to be in the range of 4 to 20% by weight. When the total amount is less than 4% by weight, if the proportion of carbon black is small, the antistatic property is insufficient, and if the proportion of carbon black is large, even if the antistatic property is sufficient, the graphite If the amount is too small, the dispersibility of the conductive carbon black will be poor, and injection moldability and mechanical strength will be significantly impaired. Moreover, if the total amount exceeds 20% by weight, the adverse effects of orientation during injection molding will increase, and the mechanical strength of the molded product will also decrease significantly, which is not preferable.
次に、本発明の樹脂組成物の第4成分として、カルシウ
ム、マグネシウム、バリウムの炭酸塩、硫酸塩、リン酸
塩、f麦酸塩あるいはタルク、マイカから選ばれる一種
または二皿以上の混合物からなる無機充填材を5〜40
重量%必要とする。本発明の樹脂組成物においてはかか
る無機充填材は射出成形品に高い寸法安定性を与えるた
めに必要である。また、かかる無機充填材は導電性カー
ボンブラックと黒鉛の帯電防止効果を高める作用がある
他、剛性や耐熱性を高める点でも有用である。これら無
機充填材の添加量は要求性能に応じて適当に決める必要
があるが、一般には5〜40重量%の範囲が必要である
。Next, as the fourth component of the resin composition of the present invention, one or a mixture of two or more selected from calcium, magnesium, barium carbonate, sulfate, phosphate, malt, talc, and mica. 5 to 40 inorganic fillers
Weight% required. In the resin composition of the present invention, such an inorganic filler is necessary in order to impart high dimensional stability to the injection molded article. In addition, such inorganic fillers have the effect of enhancing the antistatic effect of conductive carbon black and graphite, and are also useful in terms of increasing rigidity and heat resistance. The amount of these inorganic fillers added must be determined appropriately depending on the required performance, but is generally in the range of 5 to 40% by weight.
5重量%未満では寸法安定化効果は乏しく、また40重
1%を越えると機械的強度の維持は困難となる。If it is less than 5% by weight, the dimensional stabilizing effect will be poor, and if it exceeds 40% by weight, it will be difficult to maintain mechanical strength.
また、かかる無機充填材の粒径は特に制限はないが、多
くの場合50μ以下の平均粒径のものが好適である。Further, the particle size of such an inorganic filler is not particularly limited, but in most cases, an average particle size of 50 μm or less is suitable.
さらに当然ながら、本発明の樹脂組成物においては、上
記4成分の他に、適当な他の充填材、熱安定剤を添加し
て、強化、熱膨張抑制、摺動性増大、耐熱性向上、寸法
安定化増大等の効果を与えることもできる。この追加添
加され得る充填材としては、特に限定しないが耐熱性の
優れた繊維材料や固体微粉末が有効である。繊維材料と
しては硝子繊維、カーボン繊維、スチール繊維、黄銅繊
維、チタン酸カリウムウィスカー等の耐熱、耐久性の優
れたものが用いられる。Furthermore, of course, in the resin composition of the present invention, other appropriate fillers and heat stabilizers may be added in addition to the above four components to strengthen, suppress thermal expansion, increase sliding properties, improve heat resistance, etc. It is also possible to provide effects such as increased dimensional stability. The filler that can be added is not particularly limited, but fibrous materials and solid fine powders with excellent heat resistance are effective. As the fiber material, those having excellent heat resistance and durability, such as glass fiber, carbon fiber, steel fiber, brass fiber, and potassium titanate whisker, are used.
また、固体微粉末としては、コロイダルシリカ、石英粉
末、二硫化タングステン、二硫化モリブデン、窒化ホウ
素、フェライト粉末、マグネタイト粉末等が用いられる
。これら充填材のうちカーボン繊維、スチール繊維、黄
銅繊維は帯電防止性の面から導電性カーボンブラックお
よび黒鉛を本発明の添加範囲内において減少させ得る効
果がある。Further, as the solid fine powder, colloidal silica, quartz powder, tungsten disulfide, molybdenum disulfide, boron nitride, ferrite powder, magnetite powder, etc. are used. Among these fillers, carbon fibers, steel fibers, and brass fibers have the effect of reducing conductive carbon black and graphite within the addition range of the present invention from the viewpoint of antistatic properties.
また、本発明の樹脂組成物に対して、少量であれば、ポ
リサルホン、ポリエーテルサルホン、ポリアリルサルホ
ン、ボリアリレート、ポリエーテルエーテルケトン、射
出成形可能なポリイミドなどの公知の熱可塑性重合体を
併用してもよい。In addition, in a small amount, known thermoplastic polymers such as polysulfone, polyethersulfone, polyallylsulfone, polyarylate, polyetheretherketone, and injection moldable polyimide may be added to the resin composition of the present invention. may be used together.
本発明の樹脂組成物は以上記述した成分原料を混合、混
練することによって得られる。混練には通常の方法、例
えばバンバリーミキサ−等によるバヴチ式混練で混練後
粉砕す、るか、・あるいはヘンシェルミキサーでトライ
ブレンド後、押出機で連続的に混練押出してペレットに
成形するか、または粉砕して不定形粒状にする方法が採
用できる。The resin composition of the present invention can be obtained by mixing and kneading the component raw materials described above. Kneading can be carried out in the usual manner, for example, by Bavchi kneading using a Banbury mixer or the like, followed by pulverization, or by tri-blending using a Henschel mixer, followed by continuous kneading and extrusion using an extruder to form pellets, or A method of pulverizing it into irregularly shaped particles can be adopted.
〈実施例〉 次に実施例により詳細に説明する。<Example> Next, it will be explained in detail using examples.
実施例および比較例に記す体積固有抵抗および線膨張率
の等方性の測定方法は次のとおりである。The method for measuring isotropy of volume resistivity and coefficient of linear expansion described in Examples and Comparative Examples is as follows.
(1) 体積固有抵抗
東亜エレクトロニクス(株)製のウルトラメゴームメー
ター、5M−10E型を用いて、射出成形した直径40
m11、厚さ3wxの円板を面荷重5 kg/cll”
1,1)Ill電圧1000V、雰囲気23℃、60
%RHで測定する。(1) Volume resistivity A diameter of 40 mm was injection molded using an Ultramegome meter, model 5M-10E, manufactured by Toa Electronics Co., Ltd.
m11, thickness 3wx disc with surface load 5 kg/cll”
1,1) Ill voltage 1000V, atmosphere 23℃, 60
Measured in %RH.
(2) 線膨張率の等方性
フィルムゲートの金型で射出成形したサイズ3011角
、厚さ3mの平板の中央部分から断面3■角、長さ16
111の角柱を樹脂の流れ方向と流れと直角方向に切出
す。(1枚の平板カラテストピース1本作成)このテス
トピースの長さ方向の線膨張率を理学電機製の熱機械解
析装置(TMA)を用いて、昇温速度10に/min、
測定温度範囲30〜80℃の条件で測定する。線膨張率
の等方性は樹脂の流れ方向の線膨張率と流れと直角方向
の線膨張率との差で表示し、この差が小さい程、寸法安
定性が大きいと判定する。(2) Isotropic film with linear expansion coefficient Cross section from the center of a 3011 square, 3 m thick flat plate injection molded using a gate mold, 3 square in cross section, length 16
A prismatic column No. 111 is cut out in the flow direction of the resin and in a direction perpendicular to the flow. (Create one flat blank test piece) The coefficient of linear expansion in the length direction of this test piece was determined using a thermomechanical analyzer (TMA) manufactured by Rigaku Denki, and the temperature was increased at a heating rate of 10/min.
Measurement is carried out in a measurement temperature range of 30 to 80°C. The isotropy of the coefficient of linear expansion is expressed as the difference between the coefficient of linear expansion of the resin in the flow direction and the coefficient of linear expansion in the direction perpendicular to the flow, and it is determined that the smaller this difference is, the greater the dimensional stability is.
なお実施例1〜7、比較例1〜8の組成を表−1に、そ
の物性測定結果を表−2に、実施例8〜19%比較例9
〜14の組成を表−3に、その物性測定結果を表−4に
それぞれ示した。The compositions of Examples 1 to 7 and Comparative Examples 1 to 8 are shown in Table 1, and the physical property measurement results are shown in Table 2. Examples 8 to 19% Comparative Example 9
The compositions of samples 1 to 14 are shown in Table 3, and the measurement results of their physical properties are shown in Table 4.
実施例1
次の化学構造式で示されるポリアミドイミド(PAI)
粉末
m/ n= 70 / 30 モJl/比3、5 kg
とDBP吸油量480m6/100g、ニッケル分15
pI)m、バナジウム分soppmなる導電性カーボン
ブラック (ライオンアクゾ製、EC−DJ 600)
0.15kgト天然鱗状黒鉛(CP、日本黒鉛工業f
i)15kgと炭酸カルシウム粉末(KSS −100
0、金子鉱業製)2.4kgとガラス繊維(チョツプド
・ストランド、TN−101、日本硝子電気製)2.4
5kgとを506のドラムタンブラ−で10分間均一に
混合した後、45m/mφ2軸押出機(PCM−45,
M貝[工W)を用いて、シリンダ一温度335℃設定、
スクリュー回転数8Qrpmで混練押出し、ホットカッ
トにてペレット状にした。得られたペレットを75TO
N射出成形機(サイキャップ、住友重機械工業!J!り
でシリンダ一温度328℃、金型温度160℃、射出圧
力1000kg/c11’)条件により、体積固有抵抗
試験片(直径40m、厚さ3m円板)、1号ダンベル(
ASTM−D−638)、曲げ弾性率測定試験片(13
0wg x12.4藺×3藺)、線膨張率測定試験片(
3011I X 3 Q 11!1 X 3 g、正方
形板)を成形し、帯電防止性能として体積固有抵抗(R
V)を、強度として引張強度(TS) 、および曲げ弾
性率(FM)を、寸法安定性の目安として線膨張等の等
方性(ELE)を測定した。表−1に示すごとく得られ
た組成物は成形流動性が実用上回であり、RVは平均値
8XlO’Ω・αを示し、バラツキ範囲(n=50)
7 X l O’ 〜9 X10’Ω・1で実用上十分
に均一であり、TS800 kg/z” 、 FM 2
2 X I O4kg/QM2、ELEO,02x l
Cr−6/ ”Cを示し、帯電防止性に優れ、かつ強
度、寸法安定性も成形材料として充分なものであった。Example 1 Polyamideimide (PAI) represented by the following chemical structural formula
Powder m/n=70/30 MoJl/ratio 3,5 kg
and DBP oil absorption 480m6/100g, nickel content 15
Conductive carbon black with pI)m and vanadium content soppm (manufactured by Lion Akzo, EC-DJ 600)
0.15kg Natural scale graphite (CP, Nippon Graphite Kogyo f
i) 15 kg and calcium carbonate powder (KSS-100
0, manufactured by Kaneko Mining) 2.4 kg and glass fiber (chopped strand, TN-101, manufactured by Nippon Glass Electric) 2.4
After uniformly mixing 5 kg with a 506 drum tumbler for 10 minutes, a 45 m/mφ twin-screw extruder (PCM-45,
Set the cylinder temperature to 335℃ using M shell [engineering W).
The mixture was kneaded and extruded at a screw rotation speed of 8 Qrpm, and pelletized by hot cutting. 75 TO of the obtained pellets
A volume resistivity test piece (40 m in diameter, 3m disc), No. 1 dumbbell (
ASTM-D-638), flexural modulus measurement test piece (13
0wg x 12.4mm x 3mm), linear expansion coefficient measurement test piece (
3011I
V), tensile strength (TS) and flexural modulus (FM) were measured as strength, and isotropy such as linear expansion (ELE) was measured as a measure of dimensional stability. As shown in Table 1, the molding fluidity of the obtained composition is above practical, and the RV shows an average value of 8XlO'Ω・α, with a variation range (n=50).
7 X l O' ~ 9 X 10' Ω・1, which is sufficiently uniform for practical use, TS800 kg/z", FM 2
2 X I O4kg/QM2, ELEO, 02x l
It exhibited Cr-6/''C, had excellent antistatic properties, and had sufficient strength and dimensional stability as a molding material.
実施例2
実施例1において、FAI配合量、炭酸カルシウム添加
量およびガラス繊維配合量を表−1に示すごとくに変え
て組成物を得、実施例1と同様に試験した。結果を表−
2に示すごとく、成形材料として十分なものであった。Example 2 In Example 1, compositions were obtained by changing the amount of FAI blended, the amount of calcium carbonate added, and the amount of glass fiber blended as shown in Table 1, and the compositions were tested in the same manner as in Example 1. Display the results -
As shown in Figure 2, it was sufficient as a molding material.
実施例3
実施例1においてFAIを9.0 kgに、黒鉛を0、
35 kgに、炭酸カルシウムを0.5kg)こ変更し
、かつガラス繊維無添加とした以外は実施例1と同様t
こ試験したところ、表−2に示すごとく。Example 3 In Example 1, FAI was 9.0 kg, graphite was 0,
Same as Example 1 except that the amount of calcium carbonate was changed to 35 kg, 0.5 kg of calcium carbonate was added, and no glass fiber was added.
The results of this test are shown in Table 2.
成形流動性が良く、帯電防止性、強度、寸法安定性も成
形材料として充分なものであった。It had good molding fluidity, and had sufficient antistatic properties, strength, and dimensional stability as a molding material.
比較例1
実施例1においてFAI配合量を3.0 kg、炭酸カ
ルシウム2.7 kg 、ガラス繊維2.65 kgに
変えた場合、タンブラ−で混合した配合物を、2軸押量
機のシリンダ一温度を345℃に高く設定して、ようや
くホットカットにてペレット状になるも、テストピース
の射出成形の流動性が悪く、成形不可であった。Comparative Example 1 When the FAI blending amount was changed to 3.0 kg, calcium carbonate 2.7 kg, and glass fiber 2.65 kg in Example 1, the mixture mixed in a tumbler was transferred to the cylinder of a twin-screw presser. Although the temperature was set as high as 345°C and the pellets were finally formed into pellets by hot cutting, the test piece had poor fluidity during injection molding and could not be molded.
比較例2
実施例1においてFAI配合量を9.2 kg、導電性
カーボンブラック0. l Okg 、黒鉛0.20
kg、炭酸カルシウム0.5 kg、ガラス繊維無添加
に、それぞれ変えた場合の組成物は表−2に示すごと<
RVのバラツキ範囲が大きく、かっELEが大きいため
、寸法安定性も悪く、成形材料として実用的価値の乏し
いものであった。Comparative Example 2 In Example 1, the FAI content was 9.2 kg and the conductive carbon black was 0.5 kg. l Okg, graphite 0.20
Table 2 shows the compositions when the amount of calcium carbonate was changed to 0.5 kg, 0.5 kg of calcium carbonate, and no glass fiber was added.
Since the variation range of RV was large and the ELE was large, the dimensional stability was also poor, and it had little practical value as a molding material.
実施例4
下記化学構造式のFAI粉末7.0 kgとDBP吸油
量420 mA’/long 、 = ッケル分40p
pm、バナジウム分140 りりmなる導電性カーボン
ブラック0.2 kgと天然鱗状黒鉛(C5P、日本黒
鉛工業g)o、akgと硫酸カルシウムニ水和物(牛丼
化学薬品製)の微粉末2.0 kgとを501のドラム
タンブラ−で10分間均一に混合した後、以下、実施例
1と同条件で混練押出し、成形、評価を行った。Example 4 7.0 kg of FAI powder with the following chemical structure and DBP oil absorption 420 mA'/long, = 40p
pm, vanadium content 140 0.2 kg of conductive carbon black, natural scale graphite (C5P, Nippon Graphite Industries), akg, and fine powder of calcium sulfate dihydrate (Gyudon Chemical Co., Ltd.)2. After uniformly mixing 0 kg with a 501 drum tumbler for 10 minutes, kneading, extrusion, molding, and evaluation were performed under the same conditions as in Example 1.
結果は表−2に示すごとく、得られた組成物は帯電防止
性に侵れ、強度レベル、寸法安定性も高く実用価値の高
いものであった。As shown in Table 2, the obtained composition had excellent antistatic properties, high strength level and dimensional stability, and was of high practical value.
比較例3
実施例4において、導電性カーボンブラックのDBP吸
油量を350ml/100gK変えた以外は実施例4と
同様に混練り押出し、各試験片を成形し、測定した。結
果は表−2tこ示すごとく、帯電防止性は一応認められ
るもののバラツキが大きく、実用上不満足なものであっ
た。Comparative Example 3 Test pieces were kneaded and extruded in the same manner as in Example 4, except that the DBP oil absorption of the conductive carbon black was changed by 350 ml/100 gK, and each test piece was molded and measured. As shown in Table 2, the results showed that although the antistatic property was somewhat observed, it varied widely and was unsatisfactory for practical use.
af史何例
4施例4において導電性カーボンブラック中のニッケル
とバナジウムの合計量を300 ppmに変えた以外は
実施例4と同様に試験した。結果を表−2に示すごとく
、カーボンブラックの分散性が悪いためンこ成形流動性
が悪く、体積固有抵抗のバラツキが大きく、寸法安定性
も低いものであった。AF History Example 4 Tests were carried out in the same manner as in Example 4, except that the total amount of nickel and vanadium in the conductive carbon black was changed to 300 ppm. As the results are shown in Table 2, the dispersibility of carbon black was poor, so the molding fluidity was poor, the volume resistivity varied widely, and the dimensional stability was low.
実施例5
実施例1においてPAI配合量を8.0 kg、導電性
カーボンブラック添加量を0.05 kg 、黒鉛をL
Okg、炭酸カルシウム2.4 kgをタルク(MST
、竹原化学製)0.95kg、ガラス繊維を無添加に、
それぞれ変えた以外は実施例1と同様に試験した。評価
結果を表−2に示す。帯電防止性はやや低いが、バラツ
キが少ないために実用範囲にあり、強度レベルおよび寸
法安定性は充分なものであった。Example 5 In Example 1, the amount of PAI added was 8.0 kg, the amount of conductive carbon black added was 0.05 kg, and the amount of graphite was L.
2.4 kg of calcium carbonate and talc (MST)
(manufactured by Takehara Chemical) 0.95kg, without glass fiber additives,
The test was carried out in the same manner as in Example 1 except that each was changed. The evaluation results are shown in Table-2. Although the antistatic property was somewhat low, it was within the practical range due to little variation, and the strength level and dimensional stability were sufficient.
実施例6
実施例5において導電性カーボンブラックを0、30
kg、タルク配合量を0.70 kgにそれぞれ変えた
他は実施例5と同様に試験した。表−2に示すごとく、
得られた組成物は帯電防止性と寸法安定性に被れ、成形
流動性、強度も実用上問題ないものであった。Example 6 In Example 5, conductive carbon black was added to 0, 30
The test was conducted in the same manner as in Example 5, except that the amount of talc was changed to 0.70 kg. As shown in Table-2,
The obtained composition had excellent antistatic properties and dimensional stability, and had no practical problems in molding fluidity and strength.
比較例6
実施例5において導電性カーボンブラック添加量を0.
35 kg、黒鉛を135kg、タルク配合量を6kg
にそれぞれ変えた以外は実施例5と同様に試験したとこ
ろ、成形流動性が悪く強度も著しく低いものであった。Comparative Example 6 In Example 5, the amount of conductive carbon black added was 0.
35 kg, 135 kg of graphite, 6 kg of talc
A test was carried out in the same manner as in Example 5 except that the following values were changed. As a result, the molding fluidity was poor and the strength was extremely low.
実施例7
実施例1において、FAI配合量を8.0 kg、導電
性カーボンブラック添加量を0.10kg、黒鉛添加量
をLOkg、炭酸カルシウム2.4 kgをマイカ (
スジライト・マイカ325−HK、マリエッタリソース
インターナショナル社m)0.9−、ガラス繊維配合量
を無添加にそれぞれ変えた他は実施例1と同様に試験し
た。結果を表−2に示すごとく、成形性、帯電防止性、
強度、寸法安定性が成形材料として充分満足すべきもの
であった。Example 7 In Example 1, the amount of FAI added was 8.0 kg, the amount of conductive carbon black added was 0.10 kg, the amount of graphite added was LO kg, and the amount of calcium carbonate was 2.4 kg.
The test was carried out in the same manner as in Example 1, except that Sugilite Mica 325-HK, Marietta Resources International Co., Ltd. (m) 0.9-, and the amount of glass fiber blended were changed to no additive. As the results are shown in Table 2, moldability, antistatic property,
The strength and dimensional stability were sufficiently satisfactory as a molding material.
比較例7および8
実施例7において、黒鉛の種類を天然土状(AP、日本
黒鉛工業製)あるいは人造黒鉛粉末(日本カーボンMS
EG−RH先棒の粉砕品)に変えた他は実施例7と同様
に試験し、結果を表=2に示す。いずれの組成物も帯電
防止性が低く、線膨張率の等方性からみて精密成形用の
組成物としては寸法安定性が不十分であった。Comparative Examples 7 and 8 In Example 7, the type of graphite was changed to natural clay (AP, manufactured by Nippon Graphite Industries) or artificial graphite powder (Nippon Carbon MS).
The test was conducted in the same manner as in Example 7, except that the test piece was changed to a pulverized product of EG-RH tip bar), and the results are shown in Table 2. All of the compositions had low antistatic properties and insufficient dimensional stability as compositions for precision molding in view of the isotropy of linear expansion coefficient.
実施例8
実施例5において、FAI配合量を7.5 kg、導電
性カーボンブラック添加量を0.25 kg 、黒鉛添
加量を(J、 20 kg、タルク0.95 kgをリ
ン酸カルシウム(第三)(牛丼化学薬品製)の微粉末2
.05 kgに、それぞれ変えた他は実施例5と同様に
試験した。表−4に示すごとく、得られた組成物は帯電
防止性および寸法安定性に慢れ、成形流動性および引張
強度も実用に耐えるものであった。Example 8 In Example 5, the amount of FAI added was 7.5 kg, the amount of conductive carbon black added was 0.25 kg, the amount of graphite added was (J, 20 kg, and 0.95 kg of talc was added to calcium phosphate (tertiary)). (Gyudon Chemicals) fine powder 2
.. The test was conducted in the same manner as in Example 5, except that the weight was changed to 0.05 kg. As shown in Table 4, the obtained composition was excellent in antistatic properties and dimensional stability, and its molding fluidity and tensile strength were also satisfactory for practical use.
実施例9 実施例5において、FAI配合量を7.5 kg 。Example 9 In Example 5, the amount of FAI blended was 7.5 kg.
導電性カーボンブラック添加量を0.20 kg 、黒
鉛添加量を18kgに、タルク0.95kgを炭酸マグ
ネシウム(塩基性)(牛丼化学薬品製)の粉末0.50
kgに、それぞれ変えた他は実施例5と同様に試験し
た。得られた組成物は表−4に示すごとく、物性バラン
スに優れ、成形材料として充分なものであった。The amount of conductive carbon black added was 0.20 kg, the amount of graphite added was 18 kg, and 0.95 kg of talc was added to 0.50 kg of magnesium carbonate (basic) powder (manufactured by Gyudon Chemical Co., Ltd.).
The test was carried out in the same manner as in Example 5, except that the weight was changed to 1 kg. As shown in Table 4, the obtained composition had an excellent balance of physical properties and was sufficient as a molding material.
比較例9
実施例8において、黒鉛を0.15 kg、リン酸カル
シウム(第三)の配合量を2.1 kgに、それぞれ変
えた他は実施例8と同様に実施した。この結果1表−4
に示すごとく、導電性カーボンブラックの分散性が悪い
ために体積固有抵抗値のバラツキが大きく、寸法安定性
も不充分なものであった。Comparative Example 9 The same procedure as in Example 8 was carried out except that the amount of graphite was changed to 0.15 kg and the amount of calcium phosphate (tertiary) was changed to 2.1 kg. This result Table 1-4
As shown in the figure, due to the poor dispersibility of the conductive carbon black, the volume resistivity value varied widely and the dimensional stability was also insufficient.
比較例1O
実施例9において導電性カーボンブラック添加量を0.
10kg、黒鉛添加量を19kgに、それぞれ変更した
他は実施例9と同様に実施した。Comparative Example 1O In Example 9, the amount of conductive carbon black added was 0.
Example 9 was carried out in the same manner as in Example 9, except that the amount of graphite added was changed to 10 kg and 19 kg.
得られた組成物は流動性が良好なるも、線膨張率の等方
性が低いため、成形材料としては不充分なものであった
。Although the obtained composition had good fluidity, it had low isotropy in linear expansion coefficient, and was therefore unsatisfactory as a molding material.
実施例10
実施例8において、導電性カーボンブラックを0.15
kgに、黒鉛添加量を0.25 kgに、リン酸カル
シウム粉末2.05 kgを炭酸バリウム粉末(牛丼化
学薬品製)2.10kgに、それぞれ変更した他は実施
例と同様に試験した。得られた組成物は表−4に示すご
とく、成形材料として満足なものであった。Example 10 In Example 8, conductive carbon black was added to 0.15
The test was conducted in the same manner as in the example except that the amount of graphite added was changed to 0.25 kg, and the calcium phosphate powder was changed from 2.05 kg to 2.10 kg of barium carbonate powder (manufactured by Gyudon Chemical Co., Ltd.). As shown in Table 4, the obtained composition was satisfactory as a molding material.
実施例11 実施例1Oにおいて、FAI配合量を6.5 kg 。Example 11 In Example 1O, the amount of FAI blended was 6.5 kg.
導電性カーボンブラック添、加量(Blを0.20 k
gに、黒鉛添加量(qを18kgに、炭酸バリウム粉末
2、 l Okgを硫酸マグネシウム無水物(牛丼化学
薬品製)の粉末150kgに、それぞれ変更した他は実
施例1Oと同様に試験した。表−4に結果を示すごとく
、得られた組成物は帯電防止性に優れ、強度レベル、寸
法安定性も問題ないものであった。Addition of conductive carbon black, amount (Bl: 0.20k)
The test was carried out in the same manner as in Example 1O, except that the amount of graphite added (q was changed to 18 kg, barium carbonate powder was changed to 2 kg, and 1 kg was changed to 150 kg of powdered magnesium sulfate anhydride (manufactured by Gyudon Chemical). As shown in Table 4, the obtained composition had excellent antistatic properties, and had no problems in strength level and dimensional stability.
比較例11
実施例IOにおいて、導電性カーボンブラック添加量(
Blを0.050 kgに、黒鉛添加量(C)を0、2
0 kg (CB++[C10,25kg)に、炭酸バ
リウム粉末を2.25 kgに、それぞれ変えた他は実
施例10と同様に試験した。得られた組成物は表−4に
示すごとく帯電防止性が不十分であった。Comparative Example 11 In Example IO, the amount of conductive carbon black added (
Bl is 0.050 kg, graphite addition amount (C) is 0.2
The test was carried out in the same manner as in Example 10, except that the weight of barium carbonate powder was changed to 0 kg (CB++[C10, 25 kg) and 2.25 kg. The resulting composition had insufficient antistatic properties as shown in Table 4.
比較例12
実施例11において、導電性カーボンブラック添加量(
Blを0.30 kg ((Bl+1C12,l kg
)に、硫酸マグネシウム粉末を140kgに変更した他
は実施例11と同様に実施した。得られた組成物は表−
4に示すごとく、帯電防止性が優れるも、強度レベルお
よび寸法安定性も低く、成形材料として不充分なもので
あった。Comparative Example 12 In Example 11, the amount of conductive carbon black added (
0.30 kg of Bl ((Bl+1C12, l kg
) was carried out in the same manner as in Example 11, except that the amount of magnesium sulfate powder was changed to 140 kg. The resulting composition is shown in Table-
As shown in No. 4, although the antistatic property was excellent, the strength level and dimensional stability were also low, making it unsatisfactory as a molding material.
実施例12〜16
実施例5において、導電性カーボンブラックをO,15
kg、黒鉛添加量を0.65 kgに、第4成分として
、牛丼化学薬品J11!め#≠キ零カミ硫酸バリウム粉
末実施例12)、リン酸マグネシウム(第一)粉末(実
施例13)、リン酸バリウム(メタ)粉末(実施例14
)、ケイ酸カルシウム粉末(実施例15)、ケイ酸マグ
ネシウム粉末(実施例16)のいずれかを120kgに
、それぞれ変更した他は、実施例5と同様に試験した。Examples 12 to 16 In Example 5, the conductive carbon black was O,15
kg, the amount of graphite added is 0.65 kg, and the fourth ingredient is Gyudon Chemical J11! Barium phosphate powder (Example 12), Magnesium phosphate (Daiichi) powder (Example 13), Barium phosphate (meth) powder (Example 14)
), calcium silicate powder (Example 15), or magnesium silicate powder (Example 16) was changed to 120 kg, and the test was conducted in the same manner as in Example 5.
結果を表−4に示すごとく、得られた組成物はいずれも
物性バランスよく、射出成形材料として充分なものであ
った。As shown in Table 4, all of the obtained compositions had well-balanced physical properties and were sufficient as injection molding materials.
実施例17
実施例10において、PAi配合量を8.7kgに、黒
鉛添加量を0.65 kgに、炭酸バリウム2、1 k
gを炭酸カルシウム粉末0.50kgに、それぞれ変更
した他は実施例10と同様に実施したところ、得られた
組成物は表−4に示すごとく、物性バランスに優れ、成
形材料として満足なものであった。Example 17 In Example 10, the amount of PAi added was 8.7 kg, the amount of graphite added was 0.65 kg, and barium carbonate was 2.1 kg.
Example 10 was carried out in the same manner as in Example 10, except that g was changed to 0.50 kg of calcium carbonate powder. As shown in Table 4, the obtained composition had an excellent balance of physical properties and was satisfactory as a molding material. there were.
比較例13
実施例17において、PAIを8.9 kgに、炭酸カ
ルシウム添加量を0.30 kgに、それぞれ変えた他
は実施例17と同様に試験したところ、表−4に示すご
とく、寸法安定性が悪く、成形材料として不充分なもの
であった。Comparative Example 13 A test was carried out in the same manner as in Example 17 except that the PAI was changed to 8.9 kg and the amount of calcium carbonate added was changed to 0.30 kg. As shown in Table 4, the dimensions were It had poor stability and was unsatisfactory as a molding material.
実施例18
実施例17において、FAI配合量を5.2 kgに、
炭酸カルシウム添加量を4.0 kgに、それぞれ変更
した他は実施例17と同様に実施した。Example 18 In Example 17, the amount of FAI blended was 5.2 kg,
The same procedure as in Example 17 was carried out except that the amount of calcium carbonate added was changed to 4.0 kg.
表−4に示すごとく、得られた組成物は帯電防止性、強
度が十分で、かつ寸法安定性にとくに優れ、成形材料と
して好ましいものであった。As shown in Table 4, the obtained composition had sufficient antistatic properties and strength, and was particularly excellent in dimensional stability, making it suitable as a molding material.
比較例L4
実施例18において、FAI配合量を4.7 kgに、
炭酸カルシウム添加量を4.5 kgに、それぞれ変更
した他は実施例18と同様に試験したところ、表−4に
示すごとく、強度レベルが成形材料として不充分なもの
であった。Comparative Example L4 In Example 18, the FAI blending amount was set to 4.7 kg,
Tests were conducted in the same manner as in Example 18, except that the amount of calcium carbonate added was changed to 4.5 kg, and as shown in Table 4, the strength level was insufficient as a molding material.
実施例19
下記化学構造式を有するポリエーテルイミド粉末5゜5
kgとDB?吸油量48 omg/loog、ニッケル
分15ppm、バナジウム分50 ppmなる導電性カ
ーボンブラック (ライオンアクゾ製、EC−DJ 6
00) 0.20kgと天然鱗状黒鉛(csp、日本黒
鉛工業膜)LOkgとクルク粉末(MST、竹原化学製
)0.8kgとガラス繊維(チョツプド・ストランド、
TN−102,日本硝子電気製)2.5Vとを501の
ドラムタンブラ−で10分間均一に混合した後、3 Q
m/rnφ2軸押出M(PCM−30,池貝鉄工製)
を用いてシリンダ一温度3ffO℃設定、スクリュー回
転数7 Orpmで混線押出し、ホットカットにてペレ
ット状にした。得られたペレットを75TON射出成形
機(サイキャップ、住友重機械工業製):でシリンダ一
温度365℃、金型温度95℃、射出圧力1050 k
g/csmJノ条件により、実施例1と同じテストピー
スを成形し測定した。Example 19 Polyetherimide powder having the following chemical structural formula 5゜5
kg and DB? Conductive carbon black with oil absorption of 48 omg/loog, nickel content of 15 ppm, and vanadium content of 50 ppm (manufactured by Lion Akzo, EC-DJ 6)
00) 0.20 kg, natural scaly graphite (CSP, Nippon Graphite Industrial Membrane) LO kg, curcum powder (MST, Takehara Chemical Co., Ltd.) 0.8 kg, and glass fiber (chopped strand,
After uniformly mixing TN-102 (manufactured by Nippon Glass Electric) 2.5V with a 501 drum tumbler for 10 minutes, 3 Q
m/rnφ twin screw extrusion M (PCM-30, manufactured by Ikegai Iron Works)
The mixture was cross-extruded using a cylinder temperature set at 3ffO 0 C and a screw rotation speed of 7 orpm, and pelletized by hot cutting. The obtained pellets were molded using a 75TON injection molding machine (Cycap, manufactured by Sumitomo Heavy Industries): cylinder temperature 365°C, mold temperature 95°C, injection pressure 1050k.
The same test piece as in Example 1 was molded and measured under the conditions of g/csmJ.
OQ
表−4Iこ示すごとく得られた組成物は成形流動性、帯
電防止性、強度および寸法安定性について、バランスよ
く、いずれも十分なレベルに保たれており、成形材料と
して侵れたものであった。OQ Table 4I The obtained composition has well-balanced molding fluidity, antistatic property, strength, and dimensional stability, all of which are maintained at sufficient levels, and it is not eroded as a molding material. there were.
く晃明の効果〉
不発明により、ポリアミドイミド、ポリエーテルイミド
の機械的強度の低下を少なくして、かつ萬い帯電防止性
と優れた寸法安定性を有する樹脂組成物を得ることがで
きるので、従来の耐熱性帯電防止性樹脂組成物の場合と
は異なり。Effects of Komei> The invention makes it possible to reduce the decrease in mechanical strength of polyamideimide and polyetherimide, and to obtain a resin composition that has excellent antistatic properties and excellent dimensional stability. Unlike the case of conventional heat-resistant antistatic resin compositions.
特に精密射出成形用材料として優れた組成物を提供でき
る。従って、本発明の樹脂組成物は種種の用途に適用す
ることができる。例えば、VTR,ビデオディスク、コ
ンパクトディスク等における光・磁気応用機器、またO
A機器やその他一般工業用機器等の摺動部品において、
帯電防止性が要求される種々のメカ部品用成形材料とし
て、さらに特殊な用途では複写機の紙分離ツメ用成形材
料など、多くの分野において利用することができる。In particular, a composition excellent as a material for precision injection molding can be provided. Therefore, the resin composition of the present invention can be applied to various uses. For example, optical/magnetic application equipment such as VTR, video disc, compact disc, etc.
In sliding parts of A equipment and other general industrial equipment,
It can be used in many fields, including as a molding material for various mechanical parts that require antistatic properties, and in more special applications, as a molding material for paper separation claws in copying machines.
Claims (1)
れる一種または二種以上の混合物 からなる射出成形可能な樹脂 35〜90重量% (b)DBP吸油量が400ml/100g以上で、か
つニッケルとバナジユウムの合計量が 200ppm以下の導電性カーボンブラッ ク 0.5〜3.0重量% (c)天然鱗状黒鉛 2〜18重量% (d)カルシウム、マグネシウム、バリウムの炭酸塩、
硫酸塩、リン酸塩、 酸塩あるい はタルク、マイカから選ばれる一種または 二種以上の混合物からなる無機充填材 5〜40重量% とを含有し、かつ(b)および(c)成分の合計量を4
〜20重量%にすることを特徴とする帯電防止性樹脂組
成物。Scope of Claims: (a) 35 to 90% by weight of an injection moldable resin consisting of one or a mixture of two or more selected from polyamideimide and polyetherimide (b) DBP oil absorption of 400ml/100g or more, and conductive carbon black with a total content of nickel and vanadium of 200 ppm or less, 0.5 to 3.0% by weight (c) natural scaly graphite 2 to 18% by weight (d) carbonates of calcium, magnesium, and barium;
5 to 40% by weight of an inorganic filler consisting of one or a mixture of two or more selected from sulfates, phosphates, acid salts, talc, and mica, and the total amount of components (b) and (c). 4
An antistatic resin composition characterized in that the content thereof is 20% by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8988086A JPH0737570B2 (en) | 1986-04-21 | 1986-04-21 | Antistatic resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8988086A JPH0737570B2 (en) | 1986-04-21 | 1986-04-21 | Antistatic resin composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62246959A true JPS62246959A (en) | 1987-10-28 |
JPH0737570B2 JPH0737570B2 (en) | 1995-04-26 |
Family
ID=13983080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8988086A Expired - Lifetime JPH0737570B2 (en) | 1986-04-21 | 1986-04-21 | Antistatic resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0737570B2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01223159A (en) * | 1988-03-01 | 1989-09-06 | Toray Ind Inc | Aromatic polyamide-imide resin composition for molding |
WO2002022740A1 (en) * | 2000-09-13 | 2002-03-21 | Kaneka Corporation | Polyimide resin composition and, polyimide product formed into film and intermediate transfer belt comprising the same |
EP1207431A3 (en) * | 2000-11-20 | 2002-10-23 | Bridgestone Corporation | Base body for photosensitive drum and photosensitive drum using the same |
JP2004182833A (en) * | 2002-12-02 | 2004-07-02 | Sumitomo Bakelite Co Ltd | Polyether-aromatic resin composition, film and sheet |
JP2007016222A (en) * | 2005-06-08 | 2007-01-25 | Ube Ind Ltd | Polyimide powder for antistatic polyimide molded article and polyimide molded article using the same |
JP2010031107A (en) * | 2008-07-28 | 2010-02-12 | Mitsubishi Plastics Inc | Sheet with antistatic function |
-
1986
- 1986-04-21 JP JP8988086A patent/JPH0737570B2/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01223159A (en) * | 1988-03-01 | 1989-09-06 | Toray Ind Inc | Aromatic polyamide-imide resin composition for molding |
WO2002022740A1 (en) * | 2000-09-13 | 2002-03-21 | Kaneka Corporation | Polyimide resin composition and, polyimide product formed into film and intermediate transfer belt comprising the same |
EP1327666A4 (en) * | 2000-09-13 | 2005-01-12 | Kaneka Corp | Polyimide resin composition and, polyimide product formed into film and intermediate transfer belt comprising the same |
EP1207431A3 (en) * | 2000-11-20 | 2002-10-23 | Bridgestone Corporation | Base body for photosensitive drum and photosensitive drum using the same |
JP2004182833A (en) * | 2002-12-02 | 2004-07-02 | Sumitomo Bakelite Co Ltd | Polyether-aromatic resin composition, film and sheet |
JP2007016222A (en) * | 2005-06-08 | 2007-01-25 | Ube Ind Ltd | Polyimide powder for antistatic polyimide molded article and polyimide molded article using the same |
JP2010031107A (en) * | 2008-07-28 | 2010-02-12 | Mitsubishi Plastics Inc | Sheet with antistatic function |
Also Published As
Publication number | Publication date |
---|---|
JPH0737570B2 (en) | 1995-04-26 |
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