JPH01158072A - Aromatic polysulfone resin composition - Google Patents

Aromatic polysulfone resin composition

Info

Publication number
JPH01158072A
JPH01158072A JP31602187A JP31602187A JPH01158072A JP H01158072 A JPH01158072 A JP H01158072A JP 31602187 A JP31602187 A JP 31602187A JP 31602187 A JP31602187 A JP 31602187A JP H01158072 A JPH01158072 A JP H01158072A
Authority
JP
Japan
Prior art keywords
aromatic polysulfone
resin composition
polysulfone resin
fiber
glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP31602187A
Other languages
Japanese (ja)
Inventor
Toshihiko Tsutsumi
堤 敏彦
Yoshihisa Goto
善久 後藤
Toshiaki Takahashi
敏明 高橋
Hiroyasu Ochi
広泰 大地
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Toatsu Chemicals Inc
Original Assignee
Mitsui Toatsu Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Toatsu Chemicals Inc filed Critical Mitsui Toatsu Chemicals Inc
Priority to JP31602187A priority Critical patent/JPH01158072A/en
Publication of JPH01158072A publication Critical patent/JPH01158072A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain an aromatic polysulfone resin composition having improved rigidity, surface smoothness and precision moldability, by compounding specific amounts of glass fiber and ceramic fiber to a base resin. CONSTITUTION:The objective composition is produced by compounding (A) 30-90wt.% of an aromatic polysulfone resin with (B) 5-60wt.% of a glass fiber (e.g., non-alkali glass) and (C) 5-60wt.% of ceramic fiber consisting of alumina-silica glass fiber.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は剛性、表面平滑性、精密成形性を改良した芳香
族ポリスルホン系樹脂組成物に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an aromatic polysulfone resin composition with improved rigidity, surface smoothness, and precision moldability.

(従来の技術) 芳香族ポリスルホン樹脂は機械的性質、熱的性質、電気
性質などに優れた性能を有している為、各種の成形法に
より成形されて、機械部品、航空部品、電気、電子部品
等に幅広く利用されている。
(Prior art) Aromatic polysulfone resin has excellent mechanical, thermal, and electrical properties, so it is molded using various molding methods and used for mechanical parts, aviation parts, electrical, and electronic parts. Widely used for parts, etc.

しかし、最近の技術進歩により芳香族ポリスルポン樹脂
が有する特性を一段と高めた材料が要求されるようにな
ってきた。
However, with recent technological advances, there has been a demand for materials that have even higher characteristics than aromatic polysulfone resins.

このための手段として、ガラス繊維を配合する方法が行
われている。しかしこの場合、ガラス繊維の配向に基く
異方性や反りが避けがたく、表面粗度もかなり粗(なる
、また成形品の肉厚や形状によっては流動抵抗により、
ガラス繊維の含有量が部分的に変化し、十分な補強効果
が得られず剛性不足を生じることもあった。
As a means for this purpose, a method of blending glass fiber is used. However, in this case, anisotropy and warping due to the orientation of the glass fibers are unavoidable, and the surface roughness is also quite rough (and depending on the thickness and shape of the molded product, due to flow resistance,
The glass fiber content may vary partially, resulting in insufficient reinforcing effect and insufficient rigidity.

一方、マイカ、ガラスピーズ、炭酸カルシウム等のフレ
ーク状、球状、粉末状の充填剤を配合した場合、成形品
の寸法安定性を改良することは可能ではあるが、成形品
が跪(なるという欠点があった。
On the other hand, when flaky, spherical, or powdered fillers such as mica, glass peas, and calcium carbonate are blended, it is possible to improve the dimensional stability of the molded product, but the drawback is that the molded product becomes was there.

(発明が解決しようとする問題点) 本発明の目的は、剛性、表面平滑性、精密成形性を改良
した芳香族ポリスルホン系樹脂組成物を提供することに
ある。
(Problems to be Solved by the Invention) An object of the present invention is to provide an aromatic polysulfone resin composition with improved rigidity, surface smoothness, and precision moldability.

(問題を解決するための手段) 本発明者等は前記目的を達成する為に種々検討した結果
、芳香族ポリスルホン樹脂とガラス繊維およびセラミッ
クファイバーとからなる組成物が有効であることを見出
し、本発明を完成するに至った。
(Means for Solving the Problem) As a result of various studies to achieve the above object, the present inventors found that a composition consisting of an aromatic polysulfone resin, glass fiber, and ceramic fiber is effective, and the present inventors have developed the present invention. The invention was completed.

すなわち本発明は、芳香族ポリスルホン樹脂30〜90
wt%とガラス繊維5〜60wt%およびセラミックフ
ァイバー5〜60w t%とからなる芳香族ポリスルホ
ン系樹脂組成物である。
That is, the present invention uses aromatic polysulfone resins of 30 to 90
This is an aromatic polysulfone resin composition comprising 5 to 60 wt% of glass fibers and 5 to 60 wt% of ceramic fibers.

本発明で用いられる芳香族ポリスルホン樹脂とは、アル
カリフェルレート基と、電子吸引性スルホン基で活性化
された芳香族ハロゲン基と非プロトン性極性溶媒中で縮
合反応させることにより得られる形式の重合体であり、
アリーレン結合(芳香族結合ン、エーテル結合およびス
ルホン結合の三者を必須の結合単位とする線状重合体で
ある。
The aromatic polysulfone resin used in the present invention is a type of polymer obtained by condensing an alkali ferulate group and an aromatic halogen group activated with an electron-withdrawing sulfone group in an aprotic polar solvent. It is a combination,
It is a linear polymer with three essential bonding units: arylene bonds (aromatic bonds, ether bonds, and sulfone bonds).

例えば極めて代表的な例として次のような構造のものが
挙げられる。
For example, a very typical example has the following structure.

(3)(−0−φ−5ow−φ−0−φ−0−φ−〕1
(5)(−0−φ−so、−φ−0−φ−φ−〕。
(3) (-0-φ-5ow-φ-0-φ-0-φ-]1
(5) (-0-φ-so, -φ-0-φ-φ-].

(6)(−0−φ−s、ot−φ−φ−5Ox−φ−0
−φ−〕1これらの芳香族ポリスルホン樹脂は、例えば
特公昭40−10067号、特公昭42−7799号お
よび特公昭47−617号などに記載の方法によって容
易に製造できる。
(6) (-0-φ-s, ot-φ-φ-5Ox-φ-0
-φ-]1 These aromatic polysulfone resins can be easily produced by the methods described in, for example, Japanese Patent Publications No. 10067-1980, No. 7799-1979, and No. 617-1974.

本発明に於いて用いられるガラス繊維は、Sing、A
lzOs 、CaO、MgOs NazO,にtO、B
zOiなどの成分から構成され、C,D、E、R,Sお
よびARガラス等が使用される。特に、樹脂強化用とし
て一般に用いられる無アルカリガラス(Eガラス)が機
械特性の補強効果に優れており好ましい。
The glass fiber used in the present invention is Sing, A
lzOs, CaO, MgOs NazO, tO, B
It is composed of components such as zOi, and C, D, E, R, S and AR glasses are used. In particular, alkali-free glass (E glass), which is generally used for reinforcing resins, is preferable because it has an excellent reinforcing effect on mechanical properties.

繊維はチョツプドストランド、ロービングの何れの形態
でも用いる事ができる。又、繊維の表面は無処理でも使
用し得るが、繊維フィラメントの表面を機械的摩擦から
保護すると共に収束性を持たせるFilm Forme
rや、繊維表面に潤滑性を付与する潤滑剤、ガラス繊維
と樹脂との結合をもたらすカップリング剤(例えばビニ
ルシラン、アクリルシラン、アミノシラン、エポキシシ
ラン、メルカプトシラン等のシラン系カップリング剤や
クロム系、チタネート系カップリング剤)等で処理した
ものも使用される。
The fiber can be used in either chopped strand or roving form. Although the surface of the fiber can be used without any treatment, it is possible to use Film Form, which protects the surface of the fiber filament from mechanical friction and gives it convergence.
lubricants that provide lubricity to the fiber surface, coupling agents that bond glass fibers and resins (for example, silane coupling agents such as vinyl silane, acrylic silane, aminosilane, epoxy silane, and mercaptosilane, and chromium-based , titanate coupling agents), etc. are also used.

本発明に用いるセラミツスフアイバーとはアルミナ(A
lzO+)−シリカ(SiO□)系ガラス質繊維であり
、アルミナ、シリカを主成分とする原料を溶融し、蒸気
あるいは空気の高速気流を利用して吹き付けるブローイ
ング法、回転円盤の遠心力を利用するスピニング法、毛
細管機構を応用したEFG法等により製造される0代表
的なものとして、セラミックファイバーの原料組成重量
比(AbOi:5iOz)が50%=50%の標準タイ
プ、60%=40%の高温タイプ、95%:5%の超高
温タイプなどがあげられる。
The ceramic fiber used in the present invention is alumina (A
lzO+)-Silica (SiO□)-based glass fiber, which uses a blowing method in which raw materials whose main components are alumina and silica are melted and blown using a high-speed stream of steam or air, and the centrifugal force of a rotating disk is used. Typical types manufactured by the spinning method, the EFG method that applies a capillary mechanism, etc. are the standard type in which the raw material composition weight ratio (AbOi:5iOz) of ceramic fiber is 50% = 50%, 60% = 40%. Examples include high temperature type and 95%:5% ultra high temperature type.

本発明に於ける樹脂組成物の配合割合は、芳香族ポリス
ルホン樹脂30〜90wt%、ガラス繊維5〜60wt
%およびセラミックファイバー5〜6ht%(ガラス繊
維とセラミックファイバーの合計量は全樹脂組成物の1
0〜70wt%)である。
The blending ratio of the resin composition in the present invention is 30 to 90 wt% of aromatic polysulfone resin and 5 to 60 wt% of glass fiber.
% and ceramic fibers 5-6 ht% (the total amount of glass fibers and ceramic fibers is 1% of the total resin composition)
0 to 70 wt%).

ガラス繊維とセラミックファイバーの合計量が70wt
%を越え、芳香族ポリスルホン樹脂が30wt%未満で
あれば、樹脂組成物の溶融流動性が低下するために好ま
しくない、一方、ガラス繊維とセラミックファイバーの
合計量が10wt%未満であれば、十分な補強効果は得
られない。
Total amount of glass fiber and ceramic fiber is 70wt
% and the aromatic polysulfone resin is less than 30 wt%, it is not preferable because the melt fluidity of the resin composition decreases. On the other hand, if the total amount of glass fibers and ceramic fibers is less than 10 wt%, it is sufficient. No reinforcing effect can be obtained.

また、ガラス繊維とセラミックファイバーの合計量が1
0〜70wt%であっても、ガラス繊維の量が51%未
満であれば得られる樹脂組成物の剛性が不十分となり、
セラミックファイバーの量が5wt%未満であれば成形
品に顕著な異方性が現れると共に肉薄部の剛性が不足し
、成形品表面に十分な平滑性が得られない。
Also, the total amount of glass fiber and ceramic fiber is 1
Even if it is 0 to 70 wt%, if the amount of glass fiber is less than 51%, the resulting resin composition will have insufficient rigidity,
If the amount of ceramic fibers is less than 5 wt%, the molded product will exhibit significant anisotropy, and the thin portions will lack rigidity, making it impossible to obtain sufficient smoothness on the surface of the molded product.

ガラス繊維の量が60w t%を越えると、樹脂組成物
の溶融流動性が著しく低下するために好ましくなく、ま
たセラミックファイバーの量が60w t%を越えると
芳香族ポリスルホン樹脂とセラミックファイバーのかさ
比重の差が大きいこと等のため、混合が不十分となり均
一な樹脂組成物を得ることができない。
If the amount of glass fiber exceeds 60 wt%, it is undesirable because the melt fluidity of the resin composition will be significantly reduced, and if the amount of ceramic fiber exceeds 60 wt%, the bulk specific gravity of the aromatic polysulfone resin and the ceramic fiber will decrease. Due to the large difference between the two, mixing becomes insufficient and a uniform resin composition cannot be obtained.

本発明では上記芳香族ポリスルホン系樹脂組成物に必要
に応じ、タルク、炭酸カルシウム、マイカ、ガラスピー
ズ等あ充填材、チタン酸カリ繊維、アラミド繊維等の繊
維状強化材、安定側、紫外線吸収剤、着色剤を樹脂組成
物の品質を損なわない範囲で混和しても良い。
In the present invention, the above-mentioned aromatic polysulfone resin composition is optionally added with fillers such as talc, calcium carbonate, mica, and glass peas, fibrous reinforcing materials such as potassium titanate fibers and aramid fibers, stabilizers, and ultraviolet absorbers. , a coloring agent may be mixed in as long as the quality of the resin composition is not impaired.

(実施例) 以下、実施例により本発明を説明する。(Example) The present invention will be explained below with reference to Examples.

実施例1 芳香族ポリスルホン樹脂としてポリエーテルスルホン樹
脂VICTREX PES 3600P(商標、英国イ
ンペリアルケミカルインダストリー社製)パウダー、セ
ラミックファイバーとしてイビデン■製イビウールcp
−u(商品名)、ガラス繊維として表面をシランカップ
リング処理した汎用の無アルカリガラス(Eガラス)を
、それぞれ表−1に記載の組成でトライブレンドした後
、口径4抛mの押出機によりシリンダー温度320〜3
70℃で押出し、均一なペレット状の成形材料を得た。
Example 1 Polyether sulfone resin VICTREX PES 3600P (trademark, manufactured by Imperial Chemical Industries Ltd., UK) powder as aromatic polysulfone resin, IBIWOL CP manufactured by IBIDEN ■ as ceramic fiber
-u (trade name), general-purpose alkali-free glass (E glass) whose surface has been subjected to silane coupling treatment as glass fibers are triblended with the compositions listed in Table 1, and then processed using an extruder with a diameter of 4 mm. Cylinder temperature 320~3
Extrusion was performed at 70°C to obtain a uniform pellet-shaped molding material.

次に、このベレットを射出成形機によりシリンダー温度
370〜410 ’Cで試験片を成形し、剛性の尺度と
して曲げ強度を、耐熱性の尺度として熱変形温度(HD
?)をそれぞれASTM D−790、D−648に準
じて測定を行った。
Next, this pellet was molded into a test piece using an injection molding machine at a cylinder temperature of 370 to 410'C, and the bending strength was measured as a measure of rigidity, and the heat distortion temperature (HD) was measured as a measure of heat resistance.
? ) were measured according to ASTM D-790 and D-648, respectively.

また、別に上記条件で75mm X 75開X 3m+
++の平板を射出成形し、表面平滑性をJIS−806
01に準じて測定し、また精密成形性を成形品の流れ方
向MD (?1achine Direction)及
び直角方向TD(TransverseDirecti
on)の成形収縮率をそれぞれ測定し、両者の値を比較
して判断した。
Also, under the above conditions, 75mm x 75 open x 3m+
++ flat plate is injection molded and the surface smoothness is JIS-806.
The precision moldability was measured according to
On), the molding shrinkage rates were measured, and the two values were compared to make a judgment.

結果を表−1に示す。The results are shown in Table-1.

表−1にみられる様に、本発明の樹脂組成物は剛性およ
び表面平滑性に優れ、且つ成形収縮率が小さく、異方性
もなく、精密成形性に優れていることがわかる。
As seen in Table 1, it can be seen that the resin composition of the present invention has excellent rigidity and surface smoothness, low molding shrinkage, no anisotropy, and excellent precision moldability.

比較例1〜4 樹脂組成物の組成を表−1に示す様に変更した以外は、
実施例1〜6と同様の試験をした。結果を表−1に示す
Comparative Examples 1 to 4 Except for changing the composition of the resin composition as shown in Table 1,
Tests similar to Examples 1 to 6 were conducted. The results are shown in Table-1.

これらは成形加工性、剛性、耐熱性、表面平滑性等にそ
れぞれ欠点を有し、また精密成形性にも問題があり、高
機能を有する精密成形用樹脂材料として使用するには不
十分である。
These have drawbacks in moldability, rigidity, heat resistance, surface smoothness, etc., and also have problems in precision moldability, making them insufficient to be used as highly functional precision molding resin materials. .

(発明の効果) 本発明による芳香族ポリスルホン系樹脂組成物は、機械
的・熱的特性と共に表面平滑性、精密成形性に優れてお
り、その工業的価値は大きい。
(Effects of the Invention) The aromatic polysulfone resin composition according to the present invention has excellent mechanical and thermal properties as well as surface smoothness and precision moldability, and has great industrial value.

特許出願人 三井東圧化学株式会社Patent applicant Mitsui Toatsu Chemical Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims]  芳香族ポリスルホン樹脂30〜90wt%とガラス繊
維5〜60wt%およびセラミックファイバー5〜60
wt%とからなる芳香族ポリスルホン系樹脂組成物。
Aromatic polysulfone resin 30-90wt%, glass fiber 5-60wt% and ceramic fiber 5-60wt%
An aromatic polysulfone resin composition consisting of wt%.
JP31602187A 1987-12-16 1987-12-16 Aromatic polysulfone resin composition Pending JPH01158072A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31602187A JPH01158072A (en) 1987-12-16 1987-12-16 Aromatic polysulfone resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31602187A JPH01158072A (en) 1987-12-16 1987-12-16 Aromatic polysulfone resin composition

Publications (1)

Publication Number Publication Date
JPH01158072A true JPH01158072A (en) 1989-06-21

Family

ID=18072365

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31602187A Pending JPH01158072A (en) 1987-12-16 1987-12-16 Aromatic polysulfone resin composition

Country Status (1)

Country Link
JP (1) JPH01158072A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0385221A2 (en) * 1989-02-22 1990-09-05 Idemitsu Petrochemical Co. Ltd. Polyarylene sulfide resin compositions and molded articles
US6013716A (en) * 1997-05-16 2000-01-11 Sumitomo Chemical Company, Limited Aromatic polysulfone resin composition

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0385221A2 (en) * 1989-02-22 1990-09-05 Idemitsu Petrochemical Co. Ltd. Polyarylene sulfide resin compositions and molded articles
US6013716A (en) * 1997-05-16 2000-01-11 Sumitomo Chemical Company, Limited Aromatic polysulfone resin composition

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