JPS6223479A - Method for recovering paint - Google Patents

Method for recovering paint

Info

Publication number
JPS6223479A
JPS6223479A JP16170485A JP16170485A JPS6223479A JP S6223479 A JPS6223479 A JP S6223479A JP 16170485 A JP16170485 A JP 16170485A JP 16170485 A JP16170485 A JP 16170485A JP S6223479 A JPS6223479 A JP S6223479A
Authority
JP
Japan
Prior art keywords
paint
tank
solvent
dripping
painted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16170485A
Other languages
Japanese (ja)
Inventor
Hiroshi Takahashi
寛 高橋
Hisakazu Miyazaki
久和 宮崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP16170485A priority Critical patent/JPS6223479A/en
Publication of JPS6223479A publication Critical patent/JPS6223479A/en
Pending legal-status Critical Current

Links

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PURPOSE:To enhance a paint recovery rate and to reduce the labor of cleaning, by recovering the paint running from an article to be painted after painting by receiving the same by a solvent and using said solvent as the diluent of the paint. CONSTITUTION:The article 1 to be painted fed from the previous process by an overhead conveyor 2 is immersed in the paint of a dipping tank 3 and painted to be fed to the next process. The paint dripped from the overhead conveyor 2 is received in the adjacent dripping receiving tank 14 to be dissolved in a solvent. Water being the solvent is directly supplied to the dripping receiving tank 14 by piping 8 and the diluting water containing the dripped paint is discharged from the overflow port 11 of the dripping receiving tank 14 to be recovered to a diluent tank 9 through a filter 10 and piping 12. This diluting water and the paint in a raw paint tank 7 is respectively supplied to a replenishing paint tank 6 to prepare replenishing paint tank 6 to prepare replenishing paint with predetermined concn. which is, in turn, replenished to the dipping tank 3 at any time.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は被塗物から垂れ落ちる塗料の回収方法に関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for recovering paint dripping from an object to be coated.

(従来の技術) デツピングまたはシャワーコート塗装は、通常第1図に
示す様に被塗物(ワーク)を、オーバーヘッドコンベア
に仕掛け、所定の前処理を施したのち、デツピングまた
はシャワーコートしたのち乾燥後ワークをはずすという
方法によって連続的に塗装を行なっている。該方法にお
いてデツピング塗装は例えば第2図に示すように、生塗
料槽7から供給される塗料を補給塗料槽6にて配管8か
ら供給される希釈水で所定の濃度に希釈したのち、この
補給塗料をデツピング槽3へ供給し、該デツピング槽3
にオー゛ バーへラドコンベア2により運ばれた被塗物
1を浸漬することにより塗装している。デツピング槽3
より引きとげられた被塗物1より垂れ落ちる塗料4は、
従来被塗物の搬送経路に沿って設けられた垂れ受け樋5
に受けられ、直接樋を伝って、またはロフトでデツピン
グ槽3に戻すことにより回収されていた。
(Prior art) In depping or shower coating, the workpiece is usually placed on an overhead conveyor as shown in Figure 1, subjected to a predetermined pretreatment, applied with depping or shower coated, and then dried. Painting is performed continuously by removing the workpiece. In this method, for example, as shown in FIG. 2, in the depping coating, paint supplied from a raw paint tank 7 is diluted to a predetermined concentration with dilution water supplied from a pipe 8 in a replenishment paint tank 6, and then this replenishment is applied. The paint is supplied to the depping tank 3, and the depping tank 3
The coating is carried out by dipping the object 1 conveyed to the overbar by a rad conveyor 2. Depping tank 3
The paint 4 that drips from the object 1 that has been pulled off further is
Drop receiving gutter 5 conventionally installed along the conveyance path of the object to be coated
The waste was collected directly through the gutter or by being returned to the depping tank 3 in the loft.

(発明が解決しようとする問題点) しかしながら、上記従来の方法では垂れ落ちた塗料が垂
れ受け樋5の表面上で乾燥するとか、また薄削が蒸発し
て粘度が増し、デツピング槽へ流れずに橋上に付着する
ため塗料の回収率が悪いという問題があった。また、付
着物を除去するためにM繁に清掃を行なわなければなら
ず、さらに、除去した付着物を廃棄しなければならない
ため、作業能率上及び環境衛生上の問題が生じていた。
(Problems to be Solved by the Invention) However, in the above conventional method, the dripped paint dries on the surface of the drip catch gutter 5, and the thin coating evaporates and increases in viscosity, preventing it from flowing into the dropping tank. There was a problem that the recovery rate of paint was poor because it adhered to the bridge. In addition, cleaning must be carried out frequently to remove deposits, and furthermore, the removed deposits must be disposed of, resulting in problems in terms of work efficiency and environmental hygiene.

従って本発明は、回収率が高く、且つ生産能率を下げる
ような頻繁な清掃及び塗料粕の廃棄処理を必要としない
塗料の回収方法を提供することを目的とする。
Accordingly, an object of the present invention is to provide a paint recovery method that has a high recovery rate and does not require frequent cleaning or disposal of paint sludge, which would reduce production efficiency.

(問題点を解決するための手段) 上記の目的を達成するために1本発明の塗料の回収方法
は、塗装した被塗物から垂れ落ちる塗料を垂れ受け槽中
の溶媒に受け、得られた塗料を含む溶液を塗料の希釈液
として使用することからなる。
(Means for Solving the Problems) In order to achieve the above object, the paint recovery method of the present invention includes collecting paint dripping from a painted object in a solvent in a drip receiving tank. It consists of using a solution containing paint as a diluent for the paint.

垂れ落ちた塗料を受けるための溶媒は、各々の塗料によ
って使用し得るいずれの溶媒を使用してもよい、デツピ
ング塗装及びシャワーコート塗装の場合は通常水溶性塗
料が使用されるので、溶媒としては水または水と他の溶
剤との混合物が使用される。
The solvent for catching the dripping paint may be any solvent that can be used for each paint.In the case of dipping painting and shower coating, water-soluble paints are usually used, so the solvent should be Water or mixtures of water and other solvents are used.

本発明の塗料の回収方法は特にオーバーヘッドコンベア
2を使用したデツピングまたはシャワーコート塗装に有
利に適用される。これらの塗装方法は、第1図に示すよ
うに前処理、デツピングまたはシャワーコート塗装、垂
れ切り、乾燥からなる方法に従って実施され、その塗装
工程は生塗料槽7から供給される塗料を希釈液で希釈す
ることにより補給塗料槽6内に製造される補給用塗料を
、デツピング槽またはシャワーコート槽に供給し、該塗
料中に被塗物を浸漬するかまたは塗料を噴射することに
より行なわれる。
The paint recovery method of the present invention is particularly advantageously applied to depping or shower coating using the overhead conveyor 2. These painting methods are carried out according to a method consisting of pretreatment, depping or shower coating, dripping, and drying, as shown in Figure 1, and the painting process involves diluting the paint supplied from the fresh paint tank 7 The replenishment paint produced in the replenishment paint tank 6 by dilution is supplied to a dipping tank or shower coating tank, and the object to be coated is immersed in the paint or the paint is sprayed.

しかしながら、他の塗装方法に対しても同様に適用し得
る。
However, it can be applied to other coating methods as well.

垂れ落ちた塗料を受けた溶媒は、必要に応じフィルター
10によりf過した後、直接または希釈液槽9を通して
補給塗料槽6に供給され、補給塗料槽6内で生塗料槽、
7から供給された塗料と混合され、所定の濃度の補給塗
料を製造するのに用いられる。
The solvent that has received the dripping paint is passed through a filter 10 if necessary, and then supplied directly or through the diluted liquid tank 9 to the replenishment paint tank 6. In the replenishment paint tank 6, the raw paint tank,
It is mixed with the paint supplied from 7 and used to produce a replenishment paint of a predetermined concentration.

垂れ受け槽内の溶媒は、配管8から直接供給してもよい
が、配管8から希釈液槽9へ入れた後にポンプ13を用
いて垂れ受け槽14内に供給して、希釈液が希釈液槽9
と垂れ受け槽14との間を循環するようにしてもよい。
The solvent in the drip-receiving tank may be directly supplied from the piping 8, but the solvent may be supplied from the piping 8 to the diluent tank 9 and then supplied into the drip-receiving tank 14 using the pump 13 so that the diluent is not diluted. Tank 9
It is also possible to circulate between the drip receiving tank 14 and the drip receiving tank 14.

(作用) 上記のように、塗装した被塗物より垂れ落ちる塗料を溶
媒に受けて回収することにより、垂れ受け槽内、フィル
ター10、及び他の供給路内に塗料の刺着を生じること
なく、垂れ落ちた塗料をほぼ完全に回収することができ
る。
(Function) As described above, by collecting the paint dripping from the painted object in the solvent, there is no chance of paint sticking inside the drip receiving tank, the filter 10, or other supply channels. , the dripping paint can be almost completely recovered.

(実施例) 以下、本発明の実施例を図面に基づいて現用する。(Example) Hereinafter, embodiments of the present invention will be used based on the drawings.

実施例1: 第3図は本発明の回収方法を適用したデツピング塗装工
程の説明図である。このシステムにおいて、オーバーヘ
ッドコンベア2により前工程から搬送されてきた被塗物
1は、デツピング槽3の塗料中に浸漬されて塗装される
。その後被塗物1はオーバーヘッドコンベア2によ4J
 次工程−搬送されるが、その間に垂れ落ちる塗料はデ
ツピング槽3に隣接して搬送経路に沿って叉り 設けられた垂れ受け槽14に落ち、その溶媒に溶解され
る。溶媒である水は配管8により垂れ受け槽14に直接
供給される。垂れ落ちた塗料を含む希釈水は垂れ受け槽
14のオーバーフロー口11゜から研出され、フィルタ
ーlOによりriIiSされた後配管12を通って希釈
液槽9に回収される。この希釈水と生塗料槽7中の塗料
は各々補給塗料槽6に配管にて供給され、所定の濃度の
補給塗料としたのち随時デツピング槽3に補給する。
Example 1: FIG. 3 is an explanatory diagram of a depping coating process to which the recovery method of the present invention is applied. In this system, a workpiece 1 transported from a previous process by an overhead conveyor 2 is dipped in paint in a tapping tank 3 and coated. After that, the object to be coated 1 is transferred to the overhead conveyor 2 by 4J.
During the next process, the paint drips down into a drip-receiving tank 14 provided along the transport path adjacent to the dropping tank 3, and is dissolved in the solvent. Water, which is a solvent, is directly supplied to the drip tank 14 via piping 8. The dilution water containing the dripped paint is washed out from the overflow port 11° of the drip receiving tank 14, subjected to riIiS by the filter IO, and then collected through the pipe 12 into the diluent tank 9. This dilution water and the paint in the raw paint tank 7 are each supplied to a replenishment paint tank 6 through piping, and after being made into a replenishment paint of a predetermined concentration, it is replenished into the depping tank 3 at any time.

このようにして被塗物Jから垂れ落ちた塗料を再使用す
る。
In this way, the paint dripping from the object J is reused.

実施例2: 第4図は、垂れ受け槽14への希釈水の供給方法以外は
実施例1と同様である塗料の回収システムを示す。本実
施例においては配管8により供給される希釈水を、まず
希釈液槽9に入れ。
Embodiment 2: FIG. 4 shows a paint recovery system that is the same as in Embodiment 1 except for the method of supplying dilution water to the drip receiving tank 14. In this embodiment, the dilution water supplied through the pipe 8 is first put into the dilution liquid tank 9.

これを希釈液槽9と垂れ受け槽1牛とを接続する戻り配
管15を通してポンプ13を用いて汲み上げることによ
り垂れ受け槽14に供給する。垂れ落ちた塗料を含む希
釈水は実施例1と同様にフィルター10を通して希釈液
槽9に回収され、希釈水は希釈液槽9と垂れ受け檀■4
の間を循環するようになっている。
This is pumped up using a pump 13 through a return pipe 15 connecting the diluted liquid tank 9 and the drip receiving tank 1, and is supplied to the drip receiving tank 14. The dilution water containing the dripped paint is collected into the dilution tank 9 through the filter 10 in the same way as in Example 1, and the dilution water is collected between the dilution tank 9 and the drip receptacle 4.
It is designed to circulate between

(発明の効果) 本発明は上記のように被塗物1から垂れ落ちた塗料を溶
媒中に受け、これを生塗料の希釈液として再使用するた
め、垂れ受け槽上で塗料が乾燥して付着することがなく
、垂れ落ちた塗料をほぼ完全に回収することができ、そ
の結果として塗料の歩留まりが著しく改善される。また
、垂れ落ちた塗料を受けた溶媒が希釈液槽に回収される
ようになっているため、回収方法は極めて効率的である
。さらに、付着した塗料を除去する必要がなくなるため
清掃頻度を低減することができ、廃棄物の量も減少する
ため作業能率が著しく上昇する。
(Effects of the Invention) As described above, the present invention collects the paint dripping from the object 1 in a solvent and reuses it as a diluent for raw paint, so the paint dries on the drip receiving tank. There is no adhesion, and dripped paint can be almost completely recovered, resulting in a marked improvement in paint yield. Furthermore, since the solvent that has received the dripping paint is collected in the diluent tank, the collection method is extremely efficient. Furthermore, since there is no need to remove adhering paint, the frequency of cleaning can be reduced, and the amount of waste is also reduced, significantly increasing work efficiency.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はデツピングまたはシャワーコート塗装の塗装工
程を示す工程図、 第2図は従来例の塗装及び垂れ切り工程を示す説明図。 第3図は本発明に係る実施例1を示す説明図。 第4図は本発明に係る実施例2を示す説明図である。 1 ・・・ 被塗物 3 ・・・ デー、ピング槽 5 ・・・ 垂れ受け樋 6 ・・・ 補給塗料槽 9 ・・・ 希釈液槽 14  ・・・ 垂れ受け槽 特許出願人 トヨタ自動車株式会社 (ほか1名) 才1図 牙2図 牙4図
Fig. 1 is a process diagram showing the painting process of depping or shower coat painting, and Fig. 2 is an explanatory diagram showing the conventional painting and dripping process. FIG. 3 is an explanatory diagram showing Embodiment 1 according to the present invention. FIG. 4 is an explanatory diagram showing a second embodiment of the present invention. 1...Object to be coated 3...Dip tank 5...Drop catch gutter 6...Replenishment paint tank 9...Diluent tank 14...Drip catch tank patent applicant Toyota Motor Corporation (1 other person) Sai 1 illustration, 2 illustrations, 4 illustrations

Claims (1)

【特許請求の範囲】[Claims] 塗装した被塗物から垂れ落ちる塗料を垂れ受け槽中の溶
媒にて受け、得られた塗料を含む溶液を塗料の希釈液と
して使用することを特徴とする塗料の回収方法。
A method for collecting paint, which comprises collecting paint dripping from a painted object in a solvent in a drip-receiving tank, and using the resulting solution containing the paint as a paint diluent.
JP16170485A 1985-07-22 1985-07-22 Method for recovering paint Pending JPS6223479A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16170485A JPS6223479A (en) 1985-07-22 1985-07-22 Method for recovering paint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16170485A JPS6223479A (en) 1985-07-22 1985-07-22 Method for recovering paint

Publications (1)

Publication Number Publication Date
JPS6223479A true JPS6223479A (en) 1987-01-31

Family

ID=15740286

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16170485A Pending JPS6223479A (en) 1985-07-22 1985-07-22 Method for recovering paint

Country Status (1)

Country Link
JP (1) JPS6223479A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005194535A (en) * 2005-01-26 2005-07-21 Asahi Kasei Homes Kk Waterproof coating for coating porous raw material
US8137758B2 (en) * 2007-11-08 2012-03-20 Nucor Corporation Dip coating system with stepped apron recovery
CN115283374A (en) * 2022-07-22 2022-11-04 东风柳州汽车有限公司 Cleaning method for solvent type coating paint conveying system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005194535A (en) * 2005-01-26 2005-07-21 Asahi Kasei Homes Kk Waterproof coating for coating porous raw material
US8137758B2 (en) * 2007-11-08 2012-03-20 Nucor Corporation Dip coating system with stepped apron recovery
CN115283374A (en) * 2022-07-22 2022-11-04 东风柳州汽车有限公司 Cleaning method for solvent type coating paint conveying system
CN115283374B (en) * 2022-07-22 2023-07-18 东风柳州汽车有限公司 Cleaning method of solvent type paint conveying system

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