JPS62227100A - Method for plating valve body of ball valve - Google Patents
Method for plating valve body of ball valveInfo
- Publication number
- JPS62227100A JPS62227100A JP7170186A JP7170186A JPS62227100A JP S62227100 A JPS62227100 A JP S62227100A JP 7170186 A JP7170186 A JP 7170186A JP 7170186 A JP7170186 A JP 7170186A JP S62227100 A JPS62227100 A JP S62227100A
- Authority
- JP
- Japan
- Prior art keywords
- valve body
- hole
- plating
- cover
- outside air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007747 plating Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims description 16
- 239000007788 liquid Substances 0.000 abstract description 8
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Electroplating Methods And Accessories (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、上下両側に回転操作軸に対する連結部を形成
すると共に、前記回転操作軸と直交する方向に、流路用
の貫通孔を形成してある弁体を、メッキ液に浸漬させて
メッキ処理するボール弁用の弁体のメッキ方法に関する
。Detailed Description of the Invention [Industrial Field of Application] The present invention provides a method of forming a connecting portion for a rotational operation shaft on both upper and lower sides, and forming a through hole for a flow path in a direction perpendicular to the rotational operation shaft. The present invention relates to a method of plating a valve element for a ball valve, in which the valve element is immersed in a plating solution for plating.
上記弁体のメッキ方法では、弁体をメッキ液に浸漬させ
ることによって、一般にメッキ処理が必要でない細部ま
でメッキされてしまうために、メッキコストが高くなっ
てしまい、これに対処すべく、第５図、第６図に示すよ
うに、弁体（３）の肉厚内に形成した中空部（６）の端
部開口（６Ｂ） 、 （６Ｃ）に、＊ （２０）を取付
けて弁体（３）を構成する一部品に形成し、弁体をメッ
キ液に浸漬させた時に、メッキ液が中空部（６）内に入
らないようにする方法が考えられていた（例えば、実公
昭６０−５２７号公報）。In the above method of plating a valve body, by immersing the valve body in a plating solution, details that do not generally require plating are plated, which increases the plating cost. As shown in Fig. 6, * (20) is attached to the end openings (6B) and (6C) of the hollow part (6) formed within the wall thickness of the valve body (3). 3) as a single component to prevent the plating liquid from entering the hollow part (6) when the valve body is immersed in the plating liquid (for example, the method of preventing the plating liquid from entering the hollow part (6) 527 Publication).
しかし、メッキ処理した弁体は、Ｍ （２０）にもメッ
キされてしまい、且つ、Ｍ （２０）のために重量が大
きくなり、高価になる欠点があると共に、メッキ処理中
に加熱したりすると、中空部（６）内の空気は膨張し、
そのために、中空部（６）を密閉するための蓋（２０）
は、耐圧性と弁体（３）に対する取付強度が必要となり
、弁体（３）全体が更に高価になる欠点があり、それば
かりか、メッキ処理の特に必要でない弁体（３）の連結
部（４）や貫通孔（５）が、メッキされてしまう欠点が
あった。However, the plated valve body has the drawback that M (20) is also plated, and M (20) increases the weight and makes it expensive. , the air inside the hollow part (6) expands,
For this purpose, a lid (20) is provided for sealing the hollow part (6).
This method requires pressure resistance and mounting strength for the valve body (3), which has the disadvantage of making the entire valve body (3) more expensive. There was a drawback that (4) and the through hole (5) were plated.
本発明の目的は、必要な箇所のみをメッキする点にある
。An object of the present invention is to plate only the necessary parts.
本発明におけるボール弁用の弁体のメッキ方法の特徴手
段は、弁体をメッキ液に浸漬させる前に、前記各連結部
にメッキ処理不能なカバーを付設すると共に、貫通孔の
両側に一対のメッキ処理不能な蓋体を取付けて、前記弁
体をメッキ液に浸漬させた時に、メッキ液が前記各連結
部と貫通孔内面に接触しないようにし、前記カバー内の
空間と前記貫通孔を、メッキ処理中に外気と連通させ、
前記弁体のメッキ処理後に、前記弁体から前記カバーと
蓋体を取外すことにあり、その作用効果は、次の通りで
ある。The characteristic means of the method of plating a valve body for a ball valve according to the present invention is that before the valve body is immersed in a plating solution, a cover that cannot be plated is attached to each of the connecting portions, and a pair of covers are attached on both sides of the through hole. When a lid body that cannot be plated is attached and the valve body is immersed in a plating solution, the plating solution is prevented from coming into contact with the connecting portions and the inner surface of the through hole, and the space inside the cover and the through hole are During the plating process, communicate with the outside air,
After plating the valve body, the cover and lid body are removed from the valve body, and the effects thereof are as follows.
つまり、各連結部と貫通孔の内面は、カバーと蓋体によ
ってメッキ液が接触することがないために、メッキ処理
されないばかりか、カバーと蓋体もメッキ処理不能であ
るために、弁体は必要な箇所だけがメッキされる。そし
て、メッキ処理中にメッキ液を加熱しても、カバー内の
空間と貫通孔を外気に連通させるために、カバー内と貫
通孔内は高圧になることはなく、また、メッキ処理後に
は、弁体からカバーと蓋体を取外すことによって、弁体
全体が軽量になる。In other words, the inner surface of each connecting part and through hole is not plated because the plating liquid does not come into contact with the cover and lid, and the cover and lid cannot be plated either, so the valve body cannot be plated. Only the necessary areas are plated. Even if the plating solution is heated during the plating process, the space inside the cover and the through-hole are communicated with the outside air, so the inside of the cover and the through-hole do not become high pressure, and after the plating process, By removing the cover and lid from the valve body, the entire valve body becomes lighter.
従って、弁体の必要な箇所のみをメッキすることで、メ
ッキ処理のコストを低下させられると共に、軽量で安価
なカバーや蓋体を繰返し使用でき、メッキ処理における
作業性を低コストを維持した状態で向上させることがで
きた。Therefore, by plating only the necessary parts of the valve body, the cost of plating can be reduced, and the lightweight and inexpensive cover and lid body can be used repeatedly, and the workability of plating can be maintained at low cost. I was able to improve it.
そして、更には、メッキ処理後の弁体は、カバーや蓋体
のない軽量で安価な製品に仕上げることができ、経済性
をより向上させることができた。Furthermore, the valve body after plating can be finished as a lightweight and inexpensive product without a cover or lid, thereby further improving economic efficiency.
次に、本発明の実施例を、図面に基づいて説明する。 Next, embodiments of the present invention will be described based on the drawings.
第４図に示すように、弁箱（１）内に、回転操作軸（２
）により摺動回転可能に球状の弁体（３）を、収容して
あるボール弁を構成してある。As shown in Fig. 4, a rotary operation shaft (2
) constitutes a ball valve in which a spherical valve body (3) is slidably and rotatably housed.
前記弁体（３）は、上下両側に回転操作軸（２）に対す
る連結部（４）を形成すると共に、回転操作軸（２）と
直交する方向に、流路用の貫通孔（５）を形成し、前記
貫通孔（５）の両側で、弁体（３）の肉厚内に上下に貫
通する中空部（６）を、複数並べて形成し、各隣り合う
中空部（６）どうしは、互いに連通孔（６＾）によって
連通させ、弁体（３）の軽量化を°図っである。The valve body (3) has connection parts (4) for the rotational operation shaft (2) on both upper and lower sides, and a through hole (5) for a flow path in a direction perpendicular to the rotational operation shaft (2). A plurality of hollow portions (6) are formed and vertically penetrate through the thickness of the valve body (3) on both sides of the through hole (5), and each adjacent hollow portion (6) is They are communicated with each other through a communication hole (6^) to reduce the weight of the valve body (3).
そして、弁体（３）をメッキ液（７）に浸漬させて無電
解ニッケルメッキ処理する方法を次に示すと、第１図乃
至第３図に示すように、弁体（３）をメッキ液（７）に
浸漬させる前に、弁体（３）の下部に、中空部（６）の
下端開口（６Ｂ）及び下部連結部（４＾）を覆う下カバ
ー（８＾）を取付け、弁体の上部に、上部連結部（４Ｂ
）の周り、及び、中空部（６）の上端開口（６Ｃ）の外
周側を囲む筒状の上カバー（８Ｂ）を取付け、貫通孔（
５）の両側には一対の第１、第２Ｍ体（９＾）、（９Ｂ
）を取付ける。Next, the method of electroless nickel plating by immersing the valve body (3) in the plating solution (7) is as shown in Figures 1 to 3. (7), attach a lower cover (8^) to the lower part of the valve body (3) that covers the lower end opening (6B) of the hollow part (6) and the lower connecting part (4^), and At the top of the upper connecting part (4B
) and the outer circumferential side of the upper end opening (6C) of the hollow part (6).
5) A pair of first and second M bodies (9^) and (9B
).
尚、下カバー（８Ａ）と、上カバー（８Ｂ）と第１、第
２蓋体（９＾）＋ （９Ｂ）には、夫々弁体（３）との
間のシール作用をする例えばＮＢＲ等から成る弾性体製
のＯリング（１０）を取付けて、メッキ液（７）に浸漬
させた時に、メッキ液（７）が前記各連結部（４＾’）
、 （４８）及び、貫通孔（５）に侵入しないように
してあり、また、下カバー（８＾）、上カバー（ｌＪＢ
）は、弁体（３）に対して、ボルト（１１）によって取
付けである。In addition, the lower cover (8A), the upper cover (8B), and the first and second lid bodies (9^) + (9B) are each made of a material such as NBR that acts as a seal between the valve body (3). When the O-ring (10) made of an elastic body made of
, (48) and the through hole (5), and the lower cover (8^) and upper cover (lJB
) is attached to the valve body (3) with a bolt (11).
第１、第２蓋体（９Ａ） 、 （９Ｂ）を、弁体（３）
に取付けて固定するには、貫通孔（５）の両側に嵌合す
る嵌合部（９ａ）を、夫々の蓋体（９Ａ） 、 （９Ｂ
）に形成すると共に、側蓋体（９Ａ） 、 （９Ｂ）を
貫通孔（５）の両側に各別に嵌合させた状態で、第２Ｍ
体（９Ｂ）に形成した取付孔（１２）に挿通ずるポルｌ
−（１３）を、第１Ｍ体（９八）に一体連設し、そのポ
ルＩ−（１３）にナツト（１４）を螺合させて、側蓋体
（９Ａ） 、 （９Ｂ）が互いに近接する方向に締付け
ることによって、夫々の蓋体（９＾）、（９８）を弁体
（３）に固定してある。The first and second lid bodies (9A), (9B), and the valve body (3)
To attach and fix the fitting parts (9a) on both sides of the through hole (5), attach the fitting parts (9a) to the respective lids (9A) and (9B).
), and with the side lid bodies (9A) and (9B) fitted separately on both sides of the through hole (5), the second M
The port inserted into the mounting hole (12) formed in the body (9B)
- (13) is integrally connected to the first M body (98), and the nut (14) is screwed into the port I- (13), so that the side cover bodies (9A) and (9B) are close to each other. The respective lid bodies (9^) and (98) are fixed to the valve body (3) by tightening them in the direction shown in FIG.
尚、ポル） （１３）と、ポルｌ−（１３）が挿通ずる
取付孔（１２）との間にも、０リング（１０）が介在さ
せである。Additionally, an O-ring (10) is also interposed between the POL (13) and the mounting hole (12) through which the POL (13) is inserted.
前記下カバー（８Ａ）には、弁体（３）をメッキ液に浸
漬させた時に、メッキ処理槽（１５）に立った姿勢で設
置できるように、３本以上の脚（１６）を連設してある
。The lower cover (8A) is provided with three or more legs (16) in a row so that the valve body (3) can be installed in a standing position in the plating tank (15) when immersed in the plating solution. It has been done.
前記筒状の上カバー（８Ｂ）は、メッキ処理後（１５）
に弁体（３）を立置させた状態で、その上方開口部が外
気側に連通ずるように、メッキ液面より上方まで延設さ
せであると共に、第２蓋体（９Ｂ）には、貫通孔（５）
の内部空間と外気を連通させるための空気抜き配管（１
７）を取付けである。The cylindrical upper cover (8B) is plated (15)
When the valve body (3) is placed upright, the valve body (9B) is extended above the plating liquid level so that its upper opening communicates with the outside air. Through hole (5)
Air vent piping (1
7) is the installation.
従って、弁体（３）を、立設状態でメッキ液（７）に浸
漬させて、メッキ処理するのに、メッキ液（７）が９５
℃〜１００℃近くまで昇温しても、側蓋体（９Ａ） 、
（９Ｂ）によって密閉させる貫通孔（５）内の空気は
、空気抜き配管（１７）によって排気されるために高圧
状態になることはなく、また、下カバー（８＾）内の空
気は、中空部（６）を介して上カバー（８Ｂ）内の空間
と連通ずると共に、上カバー（８Ｂ）内の空間は、外気
と連通してあるために、上下カバー（８Ａ） 、 （８
Ｂ）内は、高圧状態になることはなく、前記カバー（８
Ａ） 、 （８Ｂ）および前記蓋体（９Ａ） 、 （９
Ｂ）の厚みを少なくして安価な材料で形成できる。Therefore, when plating the valve body (3) by immersing it in an upright state in the plating solution (7), the plating solution (7) is
Even if the temperature rises from ℃ to nearly 100℃, the side lid body (9A)
The air in the through hole (5) sealed by (9B) is exhausted by the air vent pipe (17), so it does not reach a high pressure state, and the air in the lower cover (8^) is The upper and lower covers (8A) and (8
There is no high pressure inside B), and the cover (8
A), (8B) and the lid (9A), (9
By reducing the thickness of B), it can be formed using an inexpensive material.
前記各カバー（８Ａ） 、 （８１１）と側蓋体（９Ａ
） 、 （９Ｂ） ハ、メッキ液（７）に浸漬してもメ
ッキ処理できないように、鉄板の表面にエポキシ樹脂等
の粉体を焼付塗装してあり、結果としては、弁体（３）
の球面部分だけがメッキ液（７）と接触してメッキ処理
される。Each cover (8A), (811) and side lid body (9A)
), (9B) C. The surface of the iron plate is baked with powder such as epoxy resin so that it cannot be plated even if it is immersed in the plating solution (7), and as a result, the valve body (3)
Only the spherical portion of the plate comes into contact with the plating solution (7) and is plated.
そして、最後には、前記弁体（３）のメッキ処理後に、
弁体（３）から前記カバー（８Ａ） 、 （８Ｂ）と蓋
体（９Ａ） 、 （９Ｂ）を取外して、作業を完了する
。And finally, after plating the valve body (3),
The work is completed by removing the covers (8A), (8B) and lids (9A), (9B) from the valve body (3).
前記中空部（６）を設けない弁体（３）にあっては、下
カバー（８＾）に空気抜き配管（１７）を設けても良く
、また、上カバー（８Ｂ）にも空気抜き配管（１７）を
設けて、連結部（４）の上方を完全に覆っても良い。In the case of the valve body (3) without the hollow part (6), the lower cover (8^) may be provided with an air vent pipe (17), and the upper cover (8B) may also be provided with an air vent pipe (17). ) may be provided to completely cover the upper part of the connecting part (4).
前記カバー（８Ａ） 、 （８Ｂ）及び蓋体（９Ａ）
、 （９Ｂ）は、メッキ処理できない樹脂等の材質のも
のから成っていても良い。The covers (8A), (8B) and the lid (9A)
, (9B) may be made of a material such as resin that cannot be plated.
図面は本発明に係るボール弁用の弁体のメッキ方法の実
施例を示し、
第１図は弁体の縦断面を示す側面図、
第２図は弁体の平面図、
第３図は弁体の一部縦断面を示す正面図、第４図はボー
ル弁の全体断面図、
第５図は従来例を示す弁体の平面図、
第６図は従来例を示す弁体の縦断正面図である。
（２）・・・・・・回転操作軸、（３）・・・・・・弁
体、（４）・・・・・・連結部、（５）・・・・・・貫
通孔、（８）・・・・・・カバー、（９）・・・・・・
蓋体。The drawings show an embodiment of the method of plating a valve body for a ball valve according to the present invention, FIG. 1 is a side view showing a vertical cross section of the valve body, FIG. 2 is a plan view of the valve body, and FIG. 3 is a valve body. 4 is a sectional view of the entire ball valve; FIG. 5 is a plan view of a conventional valve body; and FIG. 6 is a longitudinal sectional front view of a conventional valve body. It is. (2)...Rotary operation shaft, (3)...Valve body, (4)...Connection part, (5)...Through hole, ( 8)・・・Cover, (9)・・・・・・
Lid body.
Claims (1)
成すると共に、前記回転操作軸（２）と直交する方向に
、流路用の貫通孔（５）を形成してある弁体（３）を、
メッキ液に浸漬させてメッキ処理するボール弁用の弁体
のメッキ方法であって、前記弁体（３）をメッキ液に浸
漬させる前に、前記各連結部（４）にメッキ処理不能な
カバー（８）を付設すると共に、前記貫通孔（５）の両
側に一対のメッキ処理不能な蓋体（９）を取付けて、前
記弁体（３）をメッキ液に浸漬させた時に、メッキ液が
前記各連結部（４）と貫通孔（５）内面に接触しないよ
うにし、前記カバー（８）内の空間と前記貫通孔（５）
を、メッキ処理中に外気と連通させ、前記弁体（３）の
メッキ処理後に、前記弁体（３）から前記カバー（８）
と蓋体（９）を取外すボール弁用の弁体のメッキ方法。A valve body (having a connecting portion (4) for the rotational operation shaft (2) on both upper and lower sides thereof, and a through hole (5) for a flow path formed in a direction perpendicular to the rotational operation shaft (2)). 3),
A method of plating a valve body for a ball valve by immersing it in a plating solution, in which a cover that cannot be plated is provided on each connecting portion (4) before the valve body (3) is immersed in the plating solution. (8) and a pair of lids (9) that cannot be plated on both sides of the through hole (5), so that when the valve body (3) is immersed in the plating solution, the plating solution is removed. The connecting parts (4) and the inner surface of the through hole (5) should not come into contact with each other, and the space inside the cover (8) and the through hole (5) should not come into contact with each other.
is communicated with the outside air during the plating process, and after the plating process of the valve body (3), the valve body (3) is connected to the cover (8).
A method of plating a valve body for a ball valve, in which the cover body (9) is removed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7170186A JPS62227100A (en) | 1986-03-28 | 1986-03-28 | Method for plating valve body of ball valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7170186A JPS62227100A (en) | 1986-03-28 | 1986-03-28 | Method for plating valve body of ball valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS62227100A true JPS62227100A (en) | 1987-10-06 |
Family
ID=13468105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7170186A Pending JPS62227100A (en) | 1986-03-28 | 1986-03-28 | Method for plating valve body of ball valve |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62227100A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102888633A (en) * | 2012-08-28 | 2013-01-23 | 南通市申海工业技术科技有限公司 | Process unit for forming copper-plated nickel-plated mirror surface of vacuum valve in nuclear reactor |
| CN102943294A (en) * | 2012-11-15 | 2013-02-27 | 武汉船用机械有限责任公司 | Large-scale ball head size chromium plating device |
| CN103104715A (en) * | 2013-02-04 | 2013-05-15 | 精工阀门有限公司 | Double-plate type ball valve |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5614371U (en) * | 1979-07-12 | 1981-02-06 | ||
| JPS6033197A (en) * | 1983-08-02 | 1985-02-20 | 町田 章子 | Rescue system utilizing captive balloon |
-
1986
- 1986-03-28 JP JP7170186A patent/JPS62227100A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5614371U (en) * | 1979-07-12 | 1981-02-06 | ||
| JPS6033197A (en) * | 1983-08-02 | 1985-02-20 | 町田 章子 | Rescue system utilizing captive balloon |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102888633A (en) * | 2012-08-28 | 2013-01-23 | 南通市申海工业技术科技有限公司 | Process unit for forming copper-plated nickel-plated mirror surface of vacuum valve in nuclear reactor |
| CN102888633B (en) * | 2012-08-28 | 2015-06-17 | 南通市申海工业技术科技有限公司 | Process unit for forming copper-plated nickel-plated mirror surface of vacuum valve in nuclear reactor |
| CN102943294A (en) * | 2012-11-15 | 2013-02-27 | 武汉船用机械有限责任公司 | Large-scale ball head size chromium plating device |
| CN102943294B (en) * | 2012-11-15 | 2015-08-12 | 武汉船用机械有限责任公司 | A kind of large-scale ball size chrome-plating device |
| CN103104715A (en) * | 2013-02-04 | 2013-05-15 | 精工阀门有限公司 | Double-plate type ball valve |
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