JPS6221428A - Manufacture of deep draw forming container - Google Patents
Manufacture of deep draw forming containerInfo
- Publication number
- JPS6221428A JPS6221428A JP60158028A JP15802885A JPS6221428A JP S6221428 A JPS6221428 A JP S6221428A JP 60158028 A JP60158028 A JP 60158028A JP 15802885 A JP15802885 A JP 15802885A JP S6221428 A JPS6221428 A JP S6221428A
- Authority
- JP
- Japan
- Prior art keywords
- foil
- layer
- container
- iron
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 77
- 239000011888 foil Substances 0.000 claims abstract description 70
- 239000010410 layer Substances 0.000 claims abstract description 58
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 57
- 239000010959 steel Substances 0.000 claims abstract description 57
- 239000011256 inorganic filler Substances 0.000 claims abstract description 22
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 22
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 13
- 239000002648 laminated material Substances 0.000 claims abstract description 11
- 239000002335 surface treatment layer Substances 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims description 34
- 239000002184 metal Substances 0.000 claims description 34
- 238000007747 plating Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 10
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims description 7
- 230000037303 wrinkles Effects 0.000 abstract description 14
- 239000000853 adhesive Substances 0.000 abstract description 10
- 239000002344 surface layer Substances 0.000 abstract description 4
- 229920001169 thermoplastic Polymers 0.000 abstract description 2
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 2
- -1 hydrogen ions Chemical class 0.000 description 44
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 30
- 229910052742 iron Inorganic materials 0.000 description 28
- 229920005989 resin Polymers 0.000 description 27
- 239000011347 resin Substances 0.000 description 27
- 238000005260 corrosion Methods 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 15
- 238000000576 coating method Methods 0.000 description 15
- 230000007797 corrosion Effects 0.000 description 15
- 230000000694 effects Effects 0.000 description 14
- 239000004743 Polypropylene Substances 0.000 description 13
- 229920001155 polypropylene Polymers 0.000 description 13
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 12
- 239000004408 titanium dioxide Substances 0.000 description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 9
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000011282 treatment Methods 0.000 description 8
- 238000010306 acid treatment Methods 0.000 description 7
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 7
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 7
- 229910052718 tin Inorganic materials 0.000 description 6
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- ILRSCQWREDREME-UHFFFAOYSA-N dodecanamide Chemical compound CCCCCCCCCCCC(N)=O ILRSCQWREDREME-UHFFFAOYSA-N 0.000 description 5
- 239000005022 packaging material Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 235000002639 sodium chloride Nutrition 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 229910000423 chromium oxide Inorganic materials 0.000 description 3
- 239000010960 cold rolled steel Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000010828 elution Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000001054 red pigment Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 229920000874 polytetramethylene terephthalate Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 235000014692 zinc oxide Nutrition 0.000 description 2
- PBLZLIFKVPJDCO-UHFFFAOYSA-N 12-aminododecanoic acid Chemical compound NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- SLXKOJJOQWFEFD-UHFFFAOYSA-N 6-aminohexanoic acid Chemical compound NCCCCCC(O)=O SLXKOJJOQWFEFD-UHFFFAOYSA-N 0.000 description 1
- UQXNEWQGGVUVQA-UHFFFAOYSA-N 8-aminooctanoic acid Chemical compound NCCCCCCCC(O)=O UQXNEWQGGVUVQA-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 125000000732 arylene group Chemical group 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000001055 blue pigment Substances 0.000 description 1
- CNYKKUJOMHVBKX-UHFFFAOYSA-N buta-1,3-diene;chloroethene Chemical compound ClC=C.C=CC=C CNYKKUJOMHVBKX-UHFFFAOYSA-N 0.000 description 1
- IKQFLLWDRQLYME-UHFFFAOYSA-N buta-1,3-diene;chloroethene;styrene Chemical compound ClC=C.C=CC=C.C=CC1=CC=CC=C1 IKQFLLWDRQLYME-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- UBAZGMLMVVQSCD-UHFFFAOYSA-N carbon dioxide;molecular oxygen Chemical compound O=O.O=C=O UBAZGMLMVVQSCD-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- JYWJULGYGOLCGW-UHFFFAOYSA-N chloromethyl chloroformate Chemical compound ClCOC(Cl)=O JYWJULGYGOLCGW-UHFFFAOYSA-N 0.000 description 1
- RZVXOCDCIIFGGH-UHFFFAOYSA-N chromium gold Chemical class [Cr].[Au] RZVXOCDCIIFGGH-UHFFFAOYSA-N 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- NNIPDXPTJYIMKW-UHFFFAOYSA-N iron tin Chemical class [Fe].[Sn] NNIPDXPTJYIMKW-UHFFFAOYSA-N 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 229910000462 iron(III) oxide hydroxide Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- ZUVVLBGWTRIOFH-UHFFFAOYSA-N methyl 4-methyl-2-[(4-methylphenyl)sulfonylamino]pentanoate Chemical compound COC(=O)C(CC(C)C)NS(=O)(=O)C1=CC=C(C)C=C1 ZUVVLBGWTRIOFH-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- 229920006284 nylon film Polymers 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 229920005653 propylene-ethylene copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は深絞り成形容器の製法に関するもので、より詳
細には鋼箔又は鉄箔から深絞りされた容器を製造する方
法に関する。更に、本発明は耐腐食性と商品価値とにも
優れた深絞り成形容器の製法にも関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for manufacturing deep-drawn containers, and more particularly to a method for manufacturing deep-drawn containers from steel foil or iron foil. Furthermore, the present invention also relates to a method for producing deep-drawn containers that have excellent corrosion resistance and commercial value.
従来の技術及び発明の技術的課題
容器や蓋に用いる包装材料としては各種の金属、プラス
チック、紙、ガラス或いはセラミック等の各種素材式い
はこれらの2種以上の複合材料が使用されているが、酸
素、炭酸ガス、水蒸気等のガスに対する遮断性(バリヤ
ー性)と機械的強度等の組合せの点では、金属素材が最
も適l−でいる。Prior Art and Technical Problems of the Invention Packaging materials used for containers and lids include various materials such as various metals, plastics, paper, glass, and ceramics, or composite materials of two or more of these materials. In terms of the combination of barrier properties against gases such as oxygen, carbon dioxide, and water vapor, and mechanical strength, metal materials are most suitable.
しかしながら、金属罐や金属蓋等では焼却等による廃棄
処理が困難なことから、所謂罐公害の問題があり、より
廃棄処理の容易な包装材料として、金属箔と樹脂フィル
ムとから成る積層体が、密封容器や密封蓋との分野に広
く使用されるに至っている。市販されている容器或いは
蓋用の積層体は殆んど全て、アルミ箔を基体とするもの
であるが、アルミ箔は外観的特性や可撓性等には優れて
いるとしても、その表面が有機樹脂で被覆されている状
態においても、食塩等の塩類を比較的高濃度で含む内容
物や有機酸類を含有する内容物により、孔食等の腐食や
、被覆層の剥離等のトラブルを生じ、内容物の漏洩や保
存性低下といった欠陥を生じる。However, since metal cans and metal lids are difficult to dispose of by incineration, etc., there is a problem of so-called can pollution.As a packaging material that is easier to dispose of, a laminate made of metal foil and resin film is used. It has come to be widely used in the field of sealed containers and sealed lids. Almost all commercially available laminates for containers or lids are based on aluminum foil, but even though aluminum foil has excellent appearance characteristics and flexibility, its surface is Even when coated with organic resin, contents containing relatively high concentrations of salts such as common salt and contents containing organic acids can cause problems such as corrosion such as pitting and peeling of the coating layer. , resulting in defects such as leakage of contents and decreased shelf life.
金属箔としては、鉄箔、鋼箔、ブリキ基等の鉄又は鋼を
基体とするものも知られているが、これらを食品類の包
装材料として使用する場合には、未だ解決1.なければ
ならない多くの問題がある。As metal foils, those based on iron or steel, such as iron foil, steel foil, and tin foil, are also known, but when using these as packaging materials for foods, there are still problems. There are many issues that need to be addressed.
即ち、鉄乃至鋼は非常に錆を発生し易い金属であり、包
装体の製造工程や保存中に錆を発生I7てその外観的特
性や商品価値を著1−〈減じ易い。また、鉄の溶出や錆
の混入は、内容品の香味(フレーバー)保持性を著1−
〈低下させる。That is, iron and steel are metals that are extremely prone to rust, and rust can occur during the manufacturing process or storage of the package, which can significantly reduce its appearance and commercial value. In addition, iron elution and rust contamination can significantly reduce the flavor retention of the contents.
<to lower.
更に、鉄乃至鋼箔は鋼板と比べ厚みが著しく薄いため、
絞り加工性、成形性が悪く、絞り加工時にシワが発生し
たり、箔が切断して容器が成形できない等の問題がある
。この欠点は、鉄乃至鋼箔の耐食性や耐錆性を向上させ
る目的で比較的厚みの厚い有機樹脂被覆を施すとより顕
著になる。Furthermore, since iron or steel foil is significantly thinner than steel plate,
It has poor drawability and formability, and there are problems such as wrinkles occurring during drawing and the foil being cut, making it impossible to form a container. This drawback becomes more noticeable when a relatively thick organic resin coating is applied to the iron or steel foil for the purpose of improving its corrosion resistance and rust resistance.
発明の骨子及び目的
本発明者等は、鋼箔又は鉄箔の両面に熱可塑性樹脂フィ
ルムの被覆を設けると共に、少なくとも容器内面側とな
るフィルムに無機フィラーを充填して成る積層体を、絞
り成形に付するときには、無機フィラーを充填1−でい
ない積層体に比1.て深絞り成形性が顕著に向−ヒする
ことを見出した。Outline and Purpose of the Invention The present inventors provided a thermoplastic resin film coating on both sides of steel foil or iron foil, and at least filled the film on the inner surface of the container with an inorganic filler. When the laminate is subjected to heating, the laminate is 1. It has been found that deep drawing formability is significantly improved.
即ち、本発明の目的は鋼箔又は鉄箔から深絞り成形容器
を製造1.得る方法を提供するにある。That is, the object of the present invention is to manufacture deep-drawn containers from steel foil or iron foil.1. We are here to provide you with a way to get it.
本発明の他の目的は、鋼箔又は鉄箔の容器への深絞り成
形に際して、シワの発生や箔の切断(ミミ切れ)等を有
効に防止し得る方法を提供するにある。Another object of the present invention is to provide a method that can effectively prevent the occurrence of wrinkles, cutting of the foil, etc. during deep drawing of steel foil or iron foil into containers.
本発明の更に他の目的は、錆の発生、鉄溶出等が有効に
防止されると共に、商品価値も向−ヒした鋼箔又は鉄箔
の深絞り成形容器を提供するにある。Still another object of the present invention is to provide a deep-drawn container made of steel foil or iron foil, which is effectively prevented from rusting, iron elution, etc., and which also has improved commercial value.
発明の構成
本発明によれば、鋼箔又は鉄箔の両面が熱可塑性樹脂フ
ィルムで被覆され且つ少なくとも容器内面側となるフィ
ルム層に無機フィラーが充填されている積層材を深絞り
成形に付することを特徴とする深絞り成形容器の製法が
提供される。Structure of the Invention According to the present invention, a laminated material in which both sides of steel foil or iron foil are covered with thermoplastic resin films and at least the film layer on the inner surface of the container is filled with an inorganic filler is subjected to deep drawing. A method for manufacturing a deep-drawn container is provided.
本発明に用いる鋼箔又は鉄箔は、それらの表面に表面処
理層を備えていることができる。この表面処理層は後に
詳述する通り、メッキ処理、電解処理、化成処理或いは
化学処理等により形成されるそれ自体公知の任意の表面
処理層であってよい。The steel foil or iron foil used in the present invention may be provided with a surface treatment layer on its surface. As will be described in detail later, this surface treatment layer may be any surface treatment layer known per se formed by plating treatment, electrolytic treatment, chemical conversion treatment, chemical treatment, or the like.
被覆に使用される熱可塑性樹脂フィルムは、後に詳述す
る通り、造膜可能で耐水性のある範囲内で任意のものが
使用される。無機フィラーとしては、無機顔料及び無機
体質顔料の任意のものが使用される。As described in detail later, any thermoplastic resin film used for coating may be used as long as it is film-formable and water resistant. As the inorganic filler, any inorganic pigment or inorganic extender pigment can be used.
発明の好適実施態様
本発明を、添付図面を参照(一つつ以下に詳細に説明す
る。PREFERRED EMBODIMENTS OF THE INVENTION The invention will now be described in more detail with reference to the accompanying drawings, in which: FIG.
積層材及び作用効果
本発明は、前述;7た通り、鋼箔また鉄箔を絞り成形に
付するに際して、鋼箔又は鉄箔を、両面に熱可塑性樹脂
フィルムを積層し、且つ容器内面側となるフィルム層中
に無機フィラーを充填した積層材の形で用いる点に特徴
を有するものである。Laminated materials and effects The present invention, as described in section 7 above, when subjecting steel foil or iron foil to drawing forming, the steel foil or iron foil is laminated with thermoplastic resin films on both sides, and on the inner surface of the container. It is characterized in that it is used in the form of a laminate material in which the film layer is filled with an inorganic filler.
即ち、上述1〜た無機フィラー充填フィルム層を、=5
−
容器内面側となる面に設けることにより、絞り成形性が
著しく向ヒし、シワの発生、耳切れ等のトラブルが解消
されると共に、後述する例に示す通ね、限界絞り比を著
しく向上させることができる。That is, the above-mentioned inorganic filler-filled film layers from 1 to 5 are
- By providing it on the inner surface of the container, drawing formability is significantly improved, problems such as wrinkles and edge breakage are eliminated, and the critical drawing ratio is significantly improved as shown in the example below. can be done.
絞り比Rとは、絞り成形に付される素材の径をD、使用
されるポンチの径(容器の底部の径)をdと1−たとき
式R=D/dで表われ、この値を太きく していくと破
断のため絞り成形が不可能となる。成形可能なHの最大
値を限界絞り比と称]7、この値が大きい程深絞りが可
能であることを意味する。The drawing ratio R is expressed by the formula R=D/d, where D is the diameter of the material to be drawn and d is the diameter of the punch used (the diameter of the bottom of the container), and this value is As the thickness increases, drawing becomes impossible due to breakage. The maximum value of H that can be formed is called the critical drawing ratio]7, meaning that the larger this value is, the deeper drawing is possible.
鉄乃至鋼箔け、厚み効果により鋼板より著しく絞り加工
性、成形性は劣っている。これは、絞り加工時にシワが
発生するためでありシワ発生防止のために、シワ押え力
を上げても有機被膜を介してでは、箔面までシワ押え力
が十分伝わらないことが原因である。又、シワ押え力を
上げ過ぎれば、鉄乃至鋼箔は強度が小さいため破断して
容器成形ができないことになる。Due to the thickness effect of iron or steel foil, drawing workability and formability are significantly inferior to steel sheets. This is because wrinkles are generated during the drawing process, and even if the wrinkle-pressing force is increased to prevent wrinkles from occurring, the wrinkle-pressing force is not sufficiently transmitted to the foil surface through the organic film. Furthermore, if the wrinkle pressing force is increased too much, iron or steel foil has low strength and will break, making it impossible to form a container.
有機樹脂被覆中の無機フィラーは、有機樹脂被6一
覆自体を硬くするため、シワ押え力が箔まで効率よ〈伝
わることにより、シワのない絞り容器を成形できると考
えられる。Since the inorganic filler in the organic resin coating hardens the organic resin coating 6 itself, it is thought that the wrinkle suppressing force is efficiently transmitted to the foil, thereby making it possible to form a wrinkle-free squeezed container.
四に、前述1.た無機フィラーを有する被覆を用いるこ
とにより、腐食性成分の鉄又は鋼箔の腐食傾向が著しく
抑制され、例えば水素発生が著しく抑制されて容器と1
.てのシェルフライフがかなり延長されると共に、長期
保存中に鉄又は鋼箔に錆が発生した場合にもこの錆が隠
蔽されて外観的特性が長期にわたって良好に維持され、
商品価値を高めることができる。Fourth, above 1. By using a coating containing an inorganic filler, the corrosion tendency of corrosive components such as iron or steel foil is significantly suppressed, and hydrogen generation, for example, is significantly suppressed and
.. The shelf life of the iron or steel foil is considerably extended, and even if rust occurs on the iron or steel foil during long-term storage, this rust is hidden and the appearance characteristics are maintained well over a long period of time.
Product value can be increased.
本発明に用いる積層材の一例を示す第1図において、鋼
箔又は鉄箔の基体1の両面には表面処理層2α及び2b
が設けられており、容器内表面となる側(図において下
側)には必要により接着剤層6aを介(−で、無機フィ
ラー充填熱可塑性樹脂フィルム内面層4が設けられてい
る。また、容器外表面となる側には、やはり必要により
接着剤層6bを介して、熱可塑性フィルム外面層5が設
けられている。外面層5は無機フィラーが充填されてい
ない樹脂フィルム層であって勿論よいが、一般には内面
層4と同様に無機フィラーが充填されたフィルム層であ
ることが好ましい。In FIG. 1 showing an example of the laminated material used in the present invention, surface treatment layers 2α and 2b are provided on both sides of a base 1 made of steel foil or iron foil.
An inorganic filler-filled thermoplastic resin film inner layer 4 is provided on the inner surface of the container (lower side in the figure) via an adhesive layer 6a (-) if necessary. On the side that becomes the outer surface of the container, a thermoplastic film outer surface layer 5 is also provided via an adhesive layer 6b if necessary.The outer surface layer 5 is of course a resin film layer not filled with an inorganic filler. However, it is generally preferable to use a film layer filled with an inorganic filler like the inner layer 4.
本発明におhて、鉄又は鋼箔を使用するのは、このもの
がアルミ箔に比して、食塩類を含有する内容物に対して
孔食速度が著しく小さいと−う理由によるものであり、
これにより包装材料の耐食性や、ガスAIJヤー性を顕
著に向上せ1.め得る。The reason why iron or steel foil is used in the present invention is that compared to aluminum foil, this foil has a significantly lower pitting rate against contents containing salt. can be,
This significantly improves the corrosion resistance of packaging materials and gas AIJ properties.1. I can meet you.
′!また、鉄又は鋼箔はアルミ箔に比して約2.5倍の
ヤング率を有し、比較的薄い厚みで十分な強度や形態保
持性を得ることができる。更に、鉄又は鋼箔はアルミ箔
に比して比較的安価に入手でき、容器のコストを低減さ
せることもできる。′! Furthermore, iron or steel foil has a Young's modulus that is about 2.5 times that of aluminum foil, and can provide sufficient strength and shape retention with a relatively thin thickness. Furthermore, iron or steel foil is available relatively cheaply compared to aluminum foil, and can also reduce the cost of the container.
この鉄又は鋼箔け、10乃至120μmの厚み、特に3
0乃至100μmの厚みを有することも重要である。厚
さが上記範囲未満では、ピンホール等の欠点のない箔を
得ることが困難であり、各種ガス、水蒸気等に対する十
分なバリヤー性を得ることが困難である。また、上記範
囲を越えると、最終容器の廃棄処理が困難となったり、
或すは箔を使用することの経済性或いはその他の利点が
失われることになる。This iron or steel foil has a thickness of 10 to 120 μm, especially 3
It is also important to have a thickness of 0 to 100 μm. If the thickness is less than the above range, it is difficult to obtain a foil without defects such as pinholes, and it is difficult to obtain sufficient barrier properties against various gases, water vapor, etc. Furthermore, if the above range is exceeded, it may become difficult to dispose of the final container, or
Alternatively, the economics or other advantages of using foil will be lost.
箔基体としては、柔軟性乃至は可撓性が要求される場合
には鉄箔を、また形態保持に必要な剛性や機械的強度が
要求される用途には、鋼箔が使用される。As the foil substrate, iron foil is used when flexibility or pliability is required, and steel foil is used when rigidity and mechanical strength necessary for shape retention are required.
鉄箔と1〜では、塩化第1鉄、硫酸第1鉄等を主体とす
る電解液から陰極と1.ての金属基体表面上に電着させ
、形成される膜を基体表面から剥離することにより得ら
れるものであって、純度が極めて高(CF、9997’
l=以上)、また耐食性にも優れており、鋼箔に比して
柔かい性質を有している。また、鋼箔では結晶粒が圧延
方向に長く伸ばされた組織を有するのに対して鉄箔では
厚み方向に結晶が成長した柱状晶組織を有する。The iron foil and the cathode and the electrolyte mainly composed of ferrous chloride, ferrous sulfate, etc. It is obtained by electrodepositing on the surface of a metal substrate and peeling the formed film from the surface of the substrate, and has extremely high purity (CF, 9997').
It also has excellent corrosion resistance and is softer than steel foil. Further, steel foil has a structure in which crystal grains are elongated in the rolling direction, whereas iron foil has a columnar crystal structure in which crystals grow in the thickness direction.
鋼箔としては、軟質のもの(ductiLg) も、
硬質のものけull hard)も使用される。前者の
タイプのものは、冷圧延鋼板を焼鈍後、二次冷間圧延(
〜、再度焼鈍し、必要により、亜鉛メッキ、錫メッキ、
ニッケルメッキ、電解クロム酸処理、クロム酸処理の後
処理の1種又は2種以上を行うことにより得られる。後
者のタイプのものけ、冷圧延鋼板を焼鈍後二次冷間圧延
(7、必要により、亜鉛メッキ、錫メッキ、ニッケルメ
ッキ、電解クロム酸処理、クロム酸処理等の後処理を行
うことにより得られる0金属メッキ層を備えたフルハー
ド型のものけまた、冷圧延鋼板を焼鈍1−た後、テンパ
ー処理]7、これに金属メッキを施1−だ後、2欠除間
圧延することによっても製造される。As steel foil, soft one (ductiLg) is also available.
A hard material (full hard) is also used. The former type involves secondary cold rolling (after annealing the cold rolled steel plate).
~, re-annealed, galvanized, tin plated if necessary,
It can be obtained by performing one or more of the following post-treatments: nickel plating, electrolytic chromic acid treatment, and chromic acid treatment. In the latter type, cold-rolled steel sheets are annealed and then subjected to secondary cold rolling (7. If necessary, post-treatment such as zinc plating, tin plating, nickel plating, electrolytic chromic acid treatment, chromic acid treatment, etc.) A fully hard-type steel sheet with a metal plating layer, which is made of metal, is also produced by annealing a cold-rolled steel plate and then tempering it. is also manufactured.
軟質鋼箔、硬質鋼箔及び鉄箔の機械的性質の一例を示す
と次の通りである。An example of the mechanical properties of soft steel foil, hard steel foil, and iron foil is as follows.
抗張力と伸びは、一般的には軟質鋼箔ではそれぞれ30
〜50Kg/nJ、15〜55チ、硬質鋼箔ではそれぞ
れ40〜60に9/mJI、1〜15チ。Tensile strength and elongation are generally 30 each for soft steel foil.
~50Kg/nJ, 15-55 inches, and 40-60 for hard steel foil, 9/mJI, 1-15 inches, respectively.
鉄箔ではそれぞれ60〜50 KglomR,2〜10
チの範囲にある。一般には、鋼箔を用いることが望まし
い。Iron foil: 60-50 KglomR, 2-10 respectively
It is within the range of Generally, it is desirable to use steel foil.
本発明においては、この鉄又は鋼箔1は、金属メッキ層
或いは更にその上にクロメート層から成る表面処理層を
備えていることが、耐腐食性及び有機樹脂被覆の密着性
の点から望11−い。有機樹脂被覆は、内容物と鉄又は
鋼箔との直接的な接触を防上する上では有効であると1
〜でも、該樹脂被覆は腐食性の強い内容物中に含まれる
有機酸等からの水素イオンをかなり透過しゃすぐ、オだ
塩類に含まれるクロライドイオン等のアニオンモ若干な
がら透過するという性質を有1.でいる。このため、有
機樹脂被覆と箔との界面では被覆の剥離が生じ易ぐ、−
、Flこのような剥離が生じると、この部分では錆の発
生、鉄溶出、孔食等の腐食が容易に進行するようになる
。In the present invention, the iron or steel foil 1 is preferably provided with a surface treatment layer consisting of a metal plating layer or a chromate layer thereon from the viewpoint of corrosion resistance and adhesion of the organic resin coating. - Yes. Organic resin coating is effective in preventing direct contact between contents and iron or steel foil.
However, the resin coating has the property that it does not allow hydrogen ions from organic acids contained in highly corrosive contents to pass through to a large extent, but it does allow anions such as chloride ions contained in salts to pass through to a small extent. .. I'm here. For this reason, the coating tends to peel off at the interface between the organic resin coating and the foil.
, Fl When such peeling occurs, corrosion such as rust generation, iron elution, and pitting corrosion easily progresses in this part.
本発明の好適態様によねば、鉄又は鋼箔上に金層メッキ
層或いは良にクロメート層から成る表面処理層を設ける
ことにより、この金属メッキ層が前述した腐食成分に対
1.てバリヤ一層と1.て作用1〜、更に有機樹脂被覆
層との密着性を高めるように作用する。この際金属メッ
キ層−ヒにクロメート層を設ける場合には、有機樹脂被
膜との密着性が一層向−ヒする。According to a preferred embodiment of the present invention, a surface treatment layer consisting of a gold plating layer or a chromate layer is provided on the iron or steel foil, so that the metal plating layer has 1.1 resistance to the above-mentioned corrosive components. 1. In effect 1~, it further acts to improve the adhesion with the organic resin coating layer. At this time, when a chromate layer is provided on the metal plating layer, the adhesion with the organic resin coating is further improved.
金属メッキ層の代表的なものとしては、鉄よりも軟質で
1〜かも鉄に対(7て防食効果を示す金属、例えばN+
、Sn、Zn、A1等の金属が有利に使用される。これ
らの金属から成るメッキ層は、防食効果に優れているの
みならず、絞り成形性が良好であり、また鉄又は鋼箔を
切断する際、このメッキ層金属がカットエツジ部に流動
して、カットエツジ部を保護(7、カットエツジ部から
の錆の発生を抑制するという予想外且つ新規な作用効果
を示す。Typical metal plating layers include metals that are softer than iron and have anti-corrosion effects, such as N+
, Sn, Zn, A1, etc. are advantageously used. The plating layer made of these metals not only has an excellent anti-corrosion effect but also has good drawing formability, and when cutting iron or steel foil, the plating layer metal flows to the cut edge and the cut edge (7) Shows an unexpected and novel effect of suppressing the occurrence of rust from the cut edge.
このメッキ層を備えた鉄又は鋼箔のカットエツジ部にメ
ッキ層金属が流動して存在するという事実は、このカッ
トエツジ部をX−線マイクロアナライザーで観察したと
き、メッキ層金属が存在することにより確認される。The fact that the plating layer metal flows and exists at the cut edge of the iron or steel foil with the plating layer is confirmed by the presence of the plating layer metal when the cut edge is observed with an X-ray microanalyzer. be done.
上記金属メッキ層は、一般に硬さがビッカース硬度//
11500以下、より好ま(〜(はHU40(:)以下
の金属が0.1乃至15f/r&、特に0.2乃至12
v/−の被覆量で存在するのがよい。即ち、硬さが上記
範囲を超える金属では、鉄乃至鋼箔を切断する際めっき
層金属がカットエツジ部に流動せず、カットエツジ部の
錆発生防止効果は得られない。又金属メッキ被覆量が、
上記範囲末端では腐食成分の遮断効果乃至は防食効果が
不満晒であり、特にカットエツジの錆発生防上効果が得
られない。捷た、メッキ層を上記範囲を越えて設けるこ
とは、経済的に不利であり、鉄又は鋼箔を用いることの
利点が相殺される。Generally, the hardness of the metal plating layer is Vickers hardness//
11500 or less, more preferably (~(is HU40 (:) or less metal is 0.1 to 15f/r&, especially 0.2 to 12
It is preferably present in a coverage of v/-. That is, if the metal has a hardness exceeding the above range, the plating layer metal will not flow to the cut edge when cutting iron or steel foil, and the rust prevention effect at the cut edge will not be obtained. Also, the amount of metal plating is
At the end of the above range, the effect of blocking corrosive components or preventing corrosion is unsatisfactory, and in particular, the effect of preventing rust from forming on cut edges cannot be obtained. Providing a warped, plated layer beyond the above range is economically disadvantageous and offsets the advantages of using iron or steel foil.
腐食成分の遮蔽効果に特に優れているのはニッケルメッ
キ層であり、また入手が容易なメッキ鉄乃至鋼箔と1.
て錫メッキ箔、即ちブリキ箔を挙げることができる。こ
のブリキ箔では、錫の被覆量が比較的小さい範囲、例え
ば0.5乃至10P/m”の範囲でも十分な耐食性と有
機被膜の密着性が得られ、この場合、錫層は金属錫層と
(〜で存在1.ても良いが、樹脂密着性の点では、Sn
/Ft 金属原子比が2乃至1の範囲内にある錫−鉄合
金層の形で存在することが好捷しい。A nickel plating layer has a particularly excellent shielding effect against corrosive components, and it is also compatible with easily available plated iron or steel foil.
For example, tin plated foil, that is, tin foil can be mentioned. In this tin foil, sufficient corrosion resistance and adhesion of the organic film can be obtained even when the amount of tin coated is relatively small, for example, in the range of 0.5 to 10 P/m. In this case, the tin layer is bonded to the metallic tin layer. (It may be present in ~, but in terms of resin adhesion, Sn
/Ft It is preferably present in the form of a tin-iron alloy layer with a metal atomic ratio in the range of 2 to 1.
クロメート層としては、Cr としての被覆量が1乃至
50WLg/m”、特に6乃至65■/−の範囲内にあ
る水利クロム酸化物を主体とするクロム酸化物層が挙げ
られる。このクロメート層は、前述したメッキ層−ヒに
それ自体公知の化成処理及び/又は化学処理により形成
できる。Examples of the chromate layer include a chromium oxide layer mainly composed of water-use chromium oxide with a coating amount of Cr in the range of 1 to 50 WLg/m'', particularly 6 to 65 μ/m. The above-mentioned plating layer 1 can be formed by a chemical conversion treatment and/or a chemical treatment which are known per se.
本発明において、カットエツジ部での錆の発生が問題と
ならない容器、例えば端部をカール加工した絞り成形容
器の場合には、メッキ層が金属クロム層で、しかもその
上にクロメート層を有するナイン・フリー・スチール鋼
箔であってもよい。In the present invention, in the case of a container in which rust formation at the cut edge part is not a problem, for example, a draw-formed container with curled edges, the plating layer is a metallic chromium layer, and moreover, a nine-layered container having a chromate layer thereon is used. It may also be a free steel foil.
この金用クロム層は0.06乃至0.59/n?、特に
0.05乃至0.39/n?の被覆量で存在するのがよ
い0
更に、金属メッキ層は、単一の金属層から成る場合のみ
に限られず、種類の異なる複数種の金属層から成ること
もできる。例えば、下地メッキ層がニッケル等の前述し
た軟質金属層で、上地メッキ層が電解クロム酸処理によ
り形成されたクロム金属層であって、その上に更にクロ
ム酸化物層を有するものであってよい。This gold chromium layer is 0.06 to 0.59/n? , especially 0.05 to 0.39/n? It is preferable that the metal plating layer be present in a coating amount of 0. Furthermore, the metal plating layer is not limited to being composed of a single metal layer, but can also be composed of a plurality of different types of metal layers. For example, the base plating layer is the above-mentioned soft metal layer such as nickel, the top plating layer is a chromium metal layer formed by electrolytic chromic acid treatment, and further has a chromium oxide layer thereon. good.
本発明において、上述した鉄乃至鋼箔の両面に、有機樹
脂被覆を設けるが、この場合少なくとも容器内面側とな
る樹脂層、好適には両側の樹脂Imに無機フィラーを充
填せ1−める。In the present invention, an organic resin coating is provided on both sides of the above-mentioned iron or steel foil, and in this case, at least the resin layer on the inner surface of the container, preferably the resin Im on both sides, is filled with an inorganic filler.
無機フィラーと1〜では、ルチル型又はアナターゼ型の
二酸化チタン、亜鉛華、クロスホワイト等の無機白色顔
料;パライト、沈降性硫酸パライト、炭酸カルシウム、
石膏、沈降性シリカ、エアロジル、タルク、焼成或いは
未焼成りレイ、炭酸バリウム、アルミナホワイト、合成
乃至天然のマイカ、合成ケイ酸カルシウム、炭酸マグネ
シウム、炭酸バリウム等の白色体質顔料;カーボンブラ
ック、マグネタイト等の黒色顔料;ベンガラ等の赤色顔
料;ンエナ等の黄色顔料;群青、コバルト青等の青色顔
料を挙げることができるが、本発明に使用し得る無機フ
ィラーは一ヒに例示したものに限定されない。The inorganic filler and 1 to 1 include inorganic white pigments such as rutile or anatase titanium dioxide, zinc white, and cross white; pallite, precipitated pallite sulfate, calcium carbonate,
White body pigments such as gypsum, precipitated silica, aerosil, talc, fired or unfired ray, barium carbonate, alumina white, synthetic or natural mica, synthetic calcium silicate, magnesium carbonate, barium carbonate; carbon black, magnetite, etc. red pigments such as red pigment; yellow pigments such as red pigment; and blue pigments such as ultramarine blue and cobalt blue. However, the inorganic fillers that can be used in the present invention are not limited to those exemplified above.
これらの無機フィラーは、樹脂中への分散が容易に目、
つ一様に行われるように、その平均粒径が0.05乃至
20μmの範囲にあるのがよ(、また絞り成形性の点で
は、比重が2.0乃至90の範囲にあるのが望まI7い
。更に、隠蔽性やバリヤー性の点では、trs K−
5101による隠蔽力が50cd/を以上であることが
望ましい。These inorganic fillers can be easily dispersed into the resin.
In order to ensure uniformity, the average particle size is preferably in the range of 0.05 to 20 μm (and, in terms of drawability, it is desirable that the specific gravity is in the range of 2.0 to 90). I7.Furthermore, in terms of concealment and barrier properties, TRS K-
It is desirable that the hiding power of 5101 is 50 cd/or more.
本発明の目的に特に適した無機フィラーとしては、二酸
化チタン、特にルチル型二酸化チタンを挙げることがで
きる。この二酸化チタンは腐食性成分による鋼箔等の腐
食に対して種々の顔料の内でも防食効果が大であり、し
かも隠蔽力においても優れており、包装容器を永続的に
白色に維持することが可能となる。Inorganic fillers particularly suitable for the purposes of the invention include titanium dioxide, especially rutile titanium dioxide. This titanium dioxide has the greatest anticorrosion effect among various pigments against the corrosion of steel foil caused by corrosive components, and also has excellent hiding power, making it possible to maintain the white color of packaging containers permanently. It becomes possible.
有機熱可塑性樹脂の適当な例は、これに限定されないが
次の通りである。Suitable examples of organic thermoplastic resins include, but are not limited to:
(α)ポリオレフィン類;ポリプロピレン、ポリエチレ
ン、ポリブテン−1,プロピレン−エチレン共重合体、
プロピレン−ブテン−1共重合体、エチレンー酢酸ビニ
ル共重合体、イオン架橋オレフィン共重合体(アイオノ
マー)。(α) Polyolefins; polypropylene, polyethylene, polybutene-1, propylene-ethylene copolymer,
Propylene-butene-1 copolymer, ethylene-vinyl acetate copolymer, ionically crosslinked olefin copolymer (ionomer).
(b) ポリアミド類;特に一般式 %式%(11 式式中上3乃至13の数、mけ4乃至11の数である で表わされる反復単位から成るポリアミド類。(b) Polyamides; especially general formula % formula % (11 In the formula, the number is 3 to 13, m is the number 4 to 11. Polyamides consisting of repeating units represented by
例えば、ポリーω−ア之ツカプロン酸、ポリ−ω−アミ
ノへブタン酸、ポリ−ω−アミノカプリル酸、ポリ−ω
−アミノベラティン酸、ポリ−ω−アミノデカン酸、ポ
リーω−丁ミノウンデカン酸、ポリ−ω−アミノドデカ
ン酸、ポリ−ω−アミノトリデカン酸、ポリへ中サメチ
レンアジパミド、ポリへキサメチレンドデカミド、ポリ
へキサメチレンドデカミド、ボ11ヘキサメチレントリ
デカミド、ポリデカメチレンアジパミド、ポリデカメチ
レンアパミド、ポリデカメチレンドデカミド、ポリデカ
メチレントリデカミド、ポリドデカメチレンアジパミド
、ポリデカメチレンアジパミド、ポリドデカメチレンド
デカ2ド、ポリドデカメチレントリデカオド、ポリドリ
デカメチレンアジパミド、ポリトリデカメチレンドデカ
ミド、ポリトリデカメチレンドデカミド、ポリトリデカ
メチレントリデカミド、ポリデカメチレンアジパミド、
ポリデカメチレンアジパミド、ポリデカメチレンアジパ
ミド、ボリトリデカメチレンアゼラミド或いはこれらの
コポリアミド。For example, poly-ω-aminocaproic acid, poly-ω-aminohebutanoic acid, poly-ω-aminocaprylic acid, poly-ω
-aminoberatic acid, poly-ω-aminodecanoic acid, poly-ω-minoundecanoic acid, poly-ω-aminododecanoic acid, poly-ω-aminotridecanoic acid, polysamethylene adipamide, polyhexane Methylene dodecamide, polyhexamethylene dodecamide, Bo11 hexamethylene tridecamide, polydecamethylene adipamide, polydecamethylene apamide, polydecamethylene dodecamide, polydecamethylene tridecamide, polydodecamethylene adipamide Mido, polydecamethylene adipamide, polydodecamethylene dodecamide, polydodecamethylene tridecaodo, polydidecamethylene adipamide, polytridecamethylene dodecamide, polytridecamethylene dodecamide, polytridecamethylene tridecamide mido, polydecamethylene adipamide,
Polydecamethylene adipamide, polydecamethylene adipamide, boritridecamethylene azeramide or copolyamides thereof.
(C) ポリエステル類;特に一般式%式%(4)
式中R5は炭素数2乃至6のアルキレン基、R1け炭素
数2乃至24のアルキレン基又はアリーレン基である、
で表わされる反復単位から成るポリエステル。(C) Polyesters; in particular, from the repeating unit represented by the general formula % (4) where R5 is an alkylene group having 2 to 6 carbon atoms, R1 is an alkylene group having 2 to 24 carbon atoms, or an arylene group Made of polyester.
例えば、ポリエチレンテレフタレート、ポリエチレンテ
レフタレート/イソフタレート、ポリテトラメチレンテ
レフタレート、ボリエチレン/テトラメチレンテレフタ
レート、ポリテトラメチレンテレフタレート/イソフタ
レート、ポリエチレンテレフタレート/イソフタレート
、ポリテトラメチレン/エチレンテレフタレート、ポリ
エチレン/テトラメチレンテレフタレート/イソフタレ
ート、ポリエチレン/オキシベンゾエート、或いはこれ
らのブレンド物。For example, polyethylene terephthalate, polyethylene terephthalate/isophthalate, polytetramethylene terephthalate, polyethylene/tetramethylene terephthalate, polytetramethylene terephthalate/isophthalate, polyethylene terephthalate/isophthalate, polytetramethylene/ethylene terephthalate, polyethylene/tetramethylene terephthalate/iso Phthalates, polyethylene/oxybenzoates, or blends thereof.
(d) ポリカーボネート類;特に一般式%式%(5
)
式中R8は炭素数8乃至15の炭化水素基、で表わされ
るポリカーボネート。(d) Polycarbonates; especially those with the general formula % (5
) A polycarbonate represented by the formula in which R8 is a hydrocarbon group having 8 to 15 carbon atoms.
例えば、ポリーP−キシレングリコールビスカーボネー
ト、ポリ−ジオキシジフェニル−メタンカーボネート、
ポリ−ジオキシジフェニルエタンカーボネート、ポリ−
ジオキシジフェニル2.2−プロパンカーボネート、ポ
リ−ジオキシジフェニル1.1−エタンカーボネート。For example, poly P-xylene glycol biscarbonate, poly-dioxydiphenyl-methane carbonate,
Poly-dioxydiphenylethane carbonate, poly-
Dioxydiphenyl 2,2-propane carbonate, poly-dioxydiphenyl 1,1-ethane carbonate.
(1) ポリ塩化ビニル、塩化ビニル−ブタジェンt
t[合体、塩化ビニル−スチレン−ブタジェン共重合体
等の塩化ビニル樹脂。(1) Polyvinyl chloride, vinyl chloride-butadiene
t[Coalescence, vinyl chloride resin such as vinyl chloride-styrene-butadiene copolymer.
(1)塩化ビニリデン−塩化ビニリデン共重合体、塩化
ビニリデン−ビニルピリジン共重合体等の塩化ビニリデ
ン樹脂。(1) Vinylidene chloride resins such as vinylidene chloride-vinylidene chloride copolymer and vinylidene chloride-vinylpyridine copolymer.
(q) 高ニトリル含有量のアクリロニトリル−ブタ
ジェン共重合体、アクリロニトリル−スチレン共重合体
、アクリロニトリル−スチレン−ブタジェン共重合体等
のハイニ) +1ル樹脂。(q) High nitrile resins such as high nitrile content acrylonitrile-butadiene copolymers, acrylonitrile-styrene copolymers, acrylonitrile-styrene-butadiene copolymers, etc.
(A) ポリスチレン樹脂、スチレン−ブタジェン共
重合体、スチレン−アクリロニド11ル共重合体、AB
S樹脂等。(A) Polystyrene resin, styrene-butadiene copolymer, styrene-acrylonide 11l copolymer, AB
S resin etc.
これらの樹脂は、一般にフィルムの形に成形し、前述し
た鋼箔に対(−て熱融着により密着させるか、或いは接
着剤を用いて貼合せる。広範囲の熱可塑性樹脂フィルム
と鋼箔とに対して優れた接着剤は、ウレタン系接着剤で
あり、更にポリオレフィン系フィルムに対してはエチレ
ン系不飽和カルボン酸やその無水物でグラフトz性され
た酸変性オレフィン樹脂を用いることができ、またポリ
アミドフィルムに対1−では低融点コポリアミドを、ポ
リエステルフィルムに対しては低融点ツボ11エステル
を夫々接着剤と1.て使用することができる。These resins are generally formed into a film shape and adhered to the aforementioned steel foil by thermal fusion or bonded using an adhesive. An excellent adhesive for this is a urethane adhesive, and for a polyolefin film, an acid-modified olefin resin grafted with ethylenically unsaturated carboxylic acid or its anhydride can be used. A low melting point copolyamide can be used as an adhesive for polyamide film, and a low melting point copolyamide can be used as an adhesive for polyester film.
更に接着用下塗り剤として、酸変性オレフィン樹脂等の
接着促進剤を配合i−たエポキシ−フェノール系塗料を
施こ1−1この下塗り剤層を介してフィルム層を熱接着
させてもよい。Furthermore, as an adhesive undercoat, an epoxy-phenol paint containing an adhesion promoter such as an acid-modified olefin resin may be applied (1-1) and the film layer may be thermally bonded through this undercoat layer.
熱可塑性樹脂フィルム層の厚みは一般に10乃至150
μm、特に30乃至100μmの範囲内にあるのがよく
、この範囲よりも薄いと樹脂フィルムによる腐食に対す
る被覆効果が失われる傾向があり、またこの範囲よりも
厚いと、絞り成形性が低下する。The thickness of the thermoplastic resin film layer is generally 10 to 150 mm.
The thickness is preferably in the range of 30 to 100 μm, and if it is thinner than this range, the resin film tends to lose its coating effect against corrosion, and if it is thicker than this range, the drawability is reduced.
樹脂に対する無機フィラーの充填量は、フィルムの厚み
等によっても幾分相違するが、樹脂当り2乃至50重1
%、特に5乃至60重t%の範囲とするのがよい。充填
量が上記範囲よりも低いと、フィルム層の剛性を向上さ
せてシワ発生を抑制するという効果が不満足となり、耐
腐食性や隠蔽効=21=
果も不満なものとなり易い。一方上記範囲よりも多いと
、フィルムの性質が脆くなり、絞り成形に際してフィル
ムにピンホール、クラック或いは破れや剥離等が発生]
7易い。The amount of inorganic filler packed into the resin varies somewhat depending on the thickness of the film, etc., but it is 2 to 50 parts per resin.
%, particularly preferably in the range of 5 to 60% by weight. If the filling amount is lower than the above range, the effect of improving the rigidity of the film layer and suppressing the occurrence of wrinkles will be unsatisfactory, and the corrosion resistance and hiding effect will likely be unsatisfactory as well. On the other hand, if the amount exceeds the above range, the properties of the film will become brittle, and pinholes, cracks, tears, and peeling will occur in the film during drawing forming.]
7 easy.
絞り成形
本発明による深絞り成形は、上述1−た積層材を素材と
して用いることにより容易に行うことができる。即ち、
深絞り成形法を説明するための第2図において、前述(
−た積層材を所定の寸法及び形状に剪断して得られる素
材10を、しわ押え11で押えた状頭で、相対的に軸方
向運動可能なポンチ12とダイス16との間でプレス加
工に付し、有底の無継目カップの形に成形する。Deep drawing according to the present invention can be easily carried out by using the above-mentioned laminated material as a raw material. That is,
In FIG. 2 for explaining the deep drawing method, the above (
- A material 10 obtained by shearing a laminated material into a predetermined size and shape is press-worked between a punch 12 and a die 16 that are relatively movable in the axial direction, with the head pressed by a wrinkle presser 11. and form it into the shape of a seamless cup with a bottom.
この場合、本発明方法によれば、無機フィラー充填フィ
ルム層が少なくとも、しわ押え11の側に位置すること
によってしわの発生が有効に抑制され、一段の成形操作
で、前記式 R= 1)/dで定義される絞り比を高い
範囲と1−得ることが顕著な特徴であり、通常1.5〜
2.0程度の限界絞り比を2.4程度まで高めることが
できる。一般には、一段の絞り成形操作で十分であるが
、所望によっては二段或いはそれ以上の多段絞り操作を
行ってよい。In this case, according to the method of the present invention, since the inorganic filler-filled film layer is located at least on the side of the wrinkle presser 11, the generation of wrinkles is effectively suppressed, and the formula R= 1)/ It is a remarkable feature that the aperture ratio defined by d can be obtained in a high range of 1-1, usually from 1.5 to 1.
The limiting aperture ratio of about 2.0 can be increased to about 2.4. Generally, one stage of drawing operation is sufficient, but two or more stages of drawing operation may be performed as desired.
絞り成形に際して、ポンチ12と1−7では通常の金属
製ポンチを使用することができるが、第3図に示すよう
な金属の芯14とこれを包囲するゴムの作用側壁部15
から構成されたポンチ12′ (特許第1130414
号)を使用すれば、シワの発生を一層抑制することがで
きる。For drawing forming, ordinary metal punches can be used for the punches 12 and 1-7, but a metal core 14 and a rubber active side wall 15 surrounding it as shown in FIG.
Punch 12' (Patent No. 1130414)
By using No. 1), the occurrence of wrinkles can be further suppressed.
本発明による深絞り成形容器の一例を示す第4図におい
て、この容器20け底部21と底部に対1.て垂直乃至
上向きに末広がりに連なる側壁部22と該側壁部の上端
に設けられたフランジ部26とから成っている。FIG. 4 shows an example of a deep-drawn container according to the present invention. It consists of a side wall portion 22 that extends vertically or upwardly and widens toward the end, and a flange portion 26 provided at the upper end of the side wall portion.
このフランジ部26の外側にはカットエツジ24が存在
するが、既に述べたように、メッキ金属層で鋼箔又は鉄
箔が被覆されることにより、錆の発生が抑制される。ま
た、鉄乃至鋼箔ではそのカットエツジが鋭利な刃物とな
り、これに触れると指等の損傷を容易に生じ易いが、本
発明によれば前述1〜た厚みの樹脂被覆層を設けること
により、上述した危険性が完全に解消され、鉄乃至鋼箔
を用いた包装材料の安全性を確立することが可能となっ
たものである○本発明による深絞り成形容器の他の例を
示す第5図において、この容器は、第4図のものと同様
に、底部21、側壁部22及びフランジ部26とから形
成されているが、フランジ部26の最外縁には積層材を
丸めることにより形成されたカール部25が設けられて
いる。There is a cut edge 24 on the outside of this flange portion 26, but as already mentioned, the occurrence of rust is suppressed by covering the steel foil or iron foil with a plated metal layer. In addition, iron or steel foils have sharp cut edges that can easily cause damage to fingers or the like if touched. This has completely eliminated the dangers associated with this, making it possible to establish the safety of packaging materials using iron or steel foil. ○Figure 5 showing another example of the deep-drawn container according to the present invention 4, this container is formed from a bottom portion 21, a side wall portion 22, and a flange portion 26, but the outermost edge of the flange portion 26 is formed by rolling a laminated material. A curl portion 25 is provided.
これらの容器の底部形状は、円形、楕円形、正方形、矩
形、六角形、六角形等の任意の形状と!。The bottom shape of these containers can be any shape such as circle, oval, square, rectangle, hexagon, hexagon, etc! .
得ることが理解されるべきである。It should be understood that what you get is:
また、内面材樹脂をヒートシール可能な樹脂フィルムと
することで、蓋材との間にヒートシールによる密封を容
易に行い得ることが理解法れるべきである。Furthermore, it should be understood that by using a heat-sealable resin film as the inner material resin, sealing with the lid material can be easily achieved by heat-sealing.
本発明を次の例で説明する。The invention is illustrated by the following example.
実施例1゜
厚さ75μの鋼箔の両面に電解クロム酸処理浴(無水ク
ロム酸60 fl/l、硫酸C1,2’//l、ケイ弗
化ソーダ0.2r//、、の水溶液)中で陰極電解し、
厚みrl、1f/lr?の金属クロムと15q/lr?
のクロメート層の表面処理層を設けた後、ウレタン系接
着剤を用いて、容器の内面側になる側に、ルチル型二酸
化チタンを5 If・t%充填した厚さ70μのポリプ
ロピレンフィルム、外面側にはフィラーの充填(7てい
ない厚さ30μのポリプロピレンフィルムをラミネート
した。Example 1 Both sides of a 75μ thick steel foil were treated with an electrolytic chromic acid treatment bath (an aqueous solution of chromic anhydride 60 fl/l, sulfuric acid C1,2'//l, and sodium silicofluoride 0.2 r//). Cathodic electrolysis is carried out inside the
Thickness rl, 1f/lr? Metallic chromium and 15q/lr?
After providing a surface treatment layer of chromate layer, a 70 μ thick polypropylene film filled with 5 If・t% of rutile titanium dioxide was applied to the inner surface of the container using a urethane adhesive, and a 70 μm thick polypropylene film filled with 5 If・t% of rutile titanium dioxide was applied to the outer surface of the container. A polypropylene film with a thickness of 30 μm without filler filling (7) was laminated on the plate.
こう1.て得た素材を第2図で示1−だ方法で限界絞り
比及び容器の外観評価をした。This 1. The critical drawing ratio and the appearance of the container were evaluated using the method shown in FIG. 2.
又、容器の耐食性の評価用として、第5図で示1、た様
に、底径66wrIR1高さ321111の円筒状の7
ランジ付深絞りカップを成形(,7た。一方、厚さ40
μの鋼箔の両面に、ワット浴(硫酸ニッケル240f/
l、塩化ニッケル45 fl/l、はう酸309/lの
水溶液)中でニッケルを厚み2.Of//lr/めっき
し、次に上記の電解クロム酸処理浴中で、陰極電解し、
厚み0.[]5r/m”の金属クロムとIEl/−のク
ロメート層の表面処理を設けた後、片面にはエポキシ・
フェノール系の塗料ヲ厚さ5μになるように、塗装焼付
し、他面にはウレタン系接着剤を用いて厚さ50μのポ
リプロピレンフィルムをラミネートした。こうして得た
素材を直径70mの円状に打ち抜いてヒートシール蓋を
作成1−だ。In addition, for evaluating the corrosion resistance of the container, a cylindrical container 7 with a bottom diameter of 66 wr IR 1 and a height of 321111 was used as shown in Fig. 5.
Forming a deep-drawn cup with a flange (,7).
Watt bath (nickel sulfate 240f/
nickel chloride 45 fl/l, nickel chloride 45 fl/l, ferric acid 309/l aqueous solution) to a thickness of 2. Of//lr/plating, then cathodically electrolyzed in the above electrolytic chromic acid treatment bath,
Thickness 0. After surface treatment of metallic chromium and IEl/- chromate layer of []5r/m”, one side is coated with epoxy.
The phenolic paint was baked to a thickness of 5 μm, and a 50 μm thick polypropylene film was laminated on the other side using a urethane adhesive. The material obtained in this way was punched out into a circular shape with a diameter of 70 m to create a heat-sealed lid.
次に深絞りカップに、ツナ・ドレッシングを充填し蓋を
ヒートシールした後、116Cで40分間の加熱殺菌処
理を行なった。Next, the deep-drawn cup was filled with tuna dressing, the lid was heat-sealed, and then heat sterilized at 116C for 40 minutes.
′57Cで6ケ月貯蔵後、絞りカップ容器及び蓋の内面
状態、外面状態の観察及びヘッドスペース中の水素発生
量の測定を行なった。結果を表−1に示す。After storage for 6 months at '57C, the inner and outer conditions of the squeeze cup container and lid were observed, and the amount of hydrogen generated in the head space was measured. The results are shown in Table-1.
実施例2,6゜
内面側フィルムの二酸化チタンの含有綾が、それぞれ1
0wt%、60ωt%であることと、外面側フィルムに
も二酸化チタンを10wt%含有させたこと以外は、実
施例1と同様にして試験、評価し7た。結果を表−1に
示す。Examples 2 and 6 The content of titanium dioxide in the inner film was 1, respectively.
Tests and evaluations were carried out in the same manner as in Example 1, except that the titanium dioxide was 0 wt % and 60 ωt %, and that the outer film also contained 10 wt % titanium dioxide. The results are shown in Table-1.
比較例1゜
内外面にフィラーの充填していない、厚さ70μと60
μのポリプロピレンフィルムを用いたこと以外は実施例
1と同様にして試験、評価1〜た結果を表−1に示す。Comparative Example 1゜Thickness 70μ and 60μ without filler on inner and outer surfaces
Tests and evaluations 1 to 1 were carried out in the same manner as in Example 1, except that a μ polypropylene film was used, and the results are shown in Table 1.
比較例2.6゜
内面側フィルムにそれぞれ、厚さ70μで二酸化チタン
6Q 01%含有、厚さ160μで二酸化チタン10w
t%含有のポリプロピレンフィルムであること、外面側
フィルムが厚さ60μで二酸化チタン1001%含有の
ポリプロピレンフィルムラ用いたこと以外は実施例1と
同様にして試験、評価(−だ結果を表−1に示す。Comparative Example 2.6゜Inner side film contains 01% titanium dioxide 6Q with a thickness of 70μ and titanium dioxide 10W with a thickness of 160μ, respectively.
Tests and evaluations were carried out in the same manner as in Example 1, except that the polypropylene film was 60μ thick and contained 1001% titanium dioxide (the results are shown in Table 1). Shown below.
実施例4 、5 、6゜
内面側フィルムに、それぞれ厚さ40μで二酸化チタン
i Q 01%含有のポリプロピレンフィルム、厚さ7
0μで二酸化チタンiQ+gt%含有のポリプロピレン
フィルム、厚さ70μで二酸化チタン2001%含有の
中密度ポリエチレンフィルムであること、外面側フィル
ムが、−4が厚さ40μで二酸化チタン1(’Jwt%
含有ポリプロピレンフィルム、−5,6が厚さ40μの
無延伸ナイロンフィルムを用いたこと以外は実施例1と
同様に1−て試験、評価[、た結果を表−1に示す。Example 4, 5, 6゜The inner side film was a polypropylene film having a thickness of 40μ and containing 1% titanium dioxide iQ, and a thickness of 7.
-4 is a polypropylene film containing titanium dioxide iQ + gt% with a thickness of 0μ, a medium density polyethylene film with a thickness of 70μ and containing 2001% of titanium dioxide, and -4 is a polypropylene film with a thickness of 40μ and containing titanium dioxide 1 ('Jwt%).
The results are shown in Table 1 in the same manner as in Example 1, except that the containing polypropylene films, -5 and 6, were unstretched nylon films with a thickness of 40 μm.
実施例Z
内外面フィルムに、亜鉛華を30 tut%充填17た
厚さ70μと40μのポリプロピレンフィルムを用いた
こと以外は、実施例1と同様に1.て試験計測l−た結
果を表−1に示す。Example Z 1. Same as Example 1 except that polypropylene films with thicknesses of 70 μm and 40 μm filled with 30 tut% zinc white were used as the inner and outer films. The results of the test measurements are shown in Table 1.
実施例8゜
内外面フィルムに、パライトを30111t%充填1゜
た厚さ70μと40μのポリプロピレンフィルムを用い
たこと以外は実施例1と同様にして試験、評価した結果
を表−1に示す。Example 8 Tests and evaluations were carried out in the same manner as in Example 1, except that polypropylene films with thicknesses of 70 μm and 40 μm filled with 30111 t% Palite at 1° were used as the inner and outer films. The results are shown in Table 1.
第1図は、本発明に用いる積層材の断面図、第2図は、
深絞り成形法を説明する断面図、第3図は、成形用ポン
チの断面図、
第4図は、本発明による深絞り成形容器の一例を示す図
、
第5図は、本発明による深絞り成形容器の一例を示す図
である。
1は鋼箔又は鉄箔の基体、2α及び2bけ表面処理層、
6α及び3bけ接着剤層、4は無機フィラー充填熱可塑
性樹脂フィルム、5#i外面熱可塑性樹脂フィルム、1
0は積層材、11は1.わ押え、12はポンチ、13は
ダイス、14はポンチの金属芯、15けゴム、20は容
器全体、21は容器底部、22は側壁部、23はフラン
ジ部、24はカットエツジ、25はカール部を示す。FIG. 1 is a cross-sectional view of the laminated material used in the present invention, and FIG.
3 is a cross-sectional view of a forming punch; FIG. 4 is a view showing an example of a deep-drawn container according to the present invention; FIG. 5 is a cross-sectional view of a deep-drawn container according to the present invention. It is a figure showing an example of a molded container. 1 is a base of steel foil or iron foil, 2α and 2b are surface treatment layers,
6α and 3b adhesive layer, 4 is inorganic filler-filled thermoplastic resin film, 5 #i outer thermoplastic resin film, 1
0 is a laminated material, 11 is 1. Holder, 12 is a punch, 13 is a die, 14 is a metal core of the punch, 15 is a rubber band, 20 is the entire container, 21 is a bottom of the container, 22 is a side wall, 23 is a flange, 24 is a cut edge, 25 is a curled portion shows.
Claims (3)
覆され且つ少なくとも容器内面側となるフィルム層に無
機フィラーが充填されている積層材を深絞り成形に付す
ることを特徴とする深絞り成形容器の製法。(1) Deep drawing characterized by subjecting a laminated material in which both sides of steel foil or iron foil are covered with thermoplastic resin films and at least the film layer on the inner surface of the container is filled with an inorganic filler to deep drawing. Manufacturing method for draw-molded containers.
%の量で含有されていることを特徴とする特許請求の範
囲第1項記載の方法。(2) The method according to claim 1, wherein the inorganic filler is contained in an amount of 2 to 50% by weight based on the thermoplastic resin.
ート層から成る表面処理層を備えたものである特許請求
の範囲第1項記載の方法。(3) The method according to claim 1, wherein the steel foil or iron foil is provided with a surface treatment layer consisting of a metal plating layer and/or a chromate layer.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60158028A JPS6221428A (en) | 1985-07-19 | 1985-07-19 | Manufacture of deep draw forming container |
DE8686305536T DE3679003D1 (en) | 1985-07-19 | 1986-07-18 | DEEP-DRAWN CONTAINER AND METHOD FOR THE PRODUCTION THEREOF. |
KR1019860005800A KR900005074B1 (en) | 1985-07-19 | 1986-07-18 | Deep drawing plastic container and producing method of same |
US06/886,741 US4734303A (en) | 1985-07-19 | 1986-07-18 | Deep-draw-formed vessel and process for preparation thereof |
AU60324/86A AU590890B2 (en) | 1985-07-19 | 1986-07-18 | Deep-draw-formed vessel and process for preparation thereof |
EP86305536A EP0209393B1 (en) | 1985-07-19 | 1986-07-18 | Deep-draw-formed vessel and process for preparation thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60158028A JPS6221428A (en) | 1985-07-19 | 1985-07-19 | Manufacture of deep draw forming container |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6221428A true JPS6221428A (en) | 1987-01-29 |
JPH0239335B2 JPH0239335B2 (en) | 1990-09-05 |
Family
ID=15662694
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60158028A Granted JPS6221428A (en) | 1985-07-19 | 1985-07-19 | Manufacture of deep draw forming container |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6221428A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4963893A (en) * | 1988-03-28 | 1990-10-16 | Kabushiki Kaisha Toshiba | Heat-resistant insulating substrate, thermal printing head, and thermographic apparatus |
JPH02305827A (en) * | 1989-05-22 | 1990-12-19 | Teijin Ltd | Fabricable polyester film |
JPH04105922A (en) * | 1990-08-27 | 1992-04-07 | Teijin Ltd | Polyester film for use in metal bonding process |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61119338A (en) * | 1984-11-16 | 1986-06-06 | Toyo Seikan Kaisha Ltd | Manufacture of vessel |
-
1985
- 1985-07-19 JP JP60158028A patent/JPS6221428A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61119338A (en) * | 1984-11-16 | 1986-06-06 | Toyo Seikan Kaisha Ltd | Manufacture of vessel |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4963893A (en) * | 1988-03-28 | 1990-10-16 | Kabushiki Kaisha Toshiba | Heat-resistant insulating substrate, thermal printing head, and thermographic apparatus |
JPH02305827A (en) * | 1989-05-22 | 1990-12-19 | Teijin Ltd | Fabricable polyester film |
JPH04105922A (en) * | 1990-08-27 | 1992-04-07 | Teijin Ltd | Polyester film for use in metal bonding process |
JP2528204B2 (en) * | 1990-08-27 | 1996-08-28 | 帝人株式会社 | Polyester film for metal laminating molding |
Also Published As
Publication number | Publication date |
---|---|
JPH0239335B2 (en) | 1990-09-05 |
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