JPS62197341A - Cement forming material - Google Patents
Cement forming materialInfo
- Publication number
- JPS62197341A JPS62197341A JP61039987A JP3998786A JPS62197341A JP S62197341 A JPS62197341 A JP S62197341A JP 61039987 A JP61039987 A JP 61039987A JP 3998786 A JP3998786 A JP 3998786A JP S62197341 A JPS62197341 A JP S62197341A
- Authority
- JP
- Japan
- Prior art keywords
- cement
- aggregate
- recrystallized
- mortar
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004568 cement Substances 0.000 title claims description 47
- 239000000463 material Substances 0.000 title description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 34
- 239000000377 silicon dioxide Substances 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 239000012778 molding material Substances 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 2
- 238000003505 heat denaturation Methods 0.000 claims 1
- 239000004570 mortar (masonry) Substances 0.000 description 15
- 239000004566 building material Substances 0.000 description 12
- 239000002002 slurry Substances 0.000 description 10
- 239000010425 asbestos Substances 0.000 description 9
- 229910052895 riebeckite Inorganic materials 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000011398 Portland cement Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000001723 curing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 241000923606 Schistes Species 0.000 description 2
- 239000012615 aggregate Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】 [技術分野] 本発明は、セメントを主成分とする建材の製造る。[Detailed description of the invention] [Technical field] The present invention produces building materials whose main component is cement.
[背景技術]
石綿セメント板などシート状のセメン)!建材は、セメ
ントと石綿及び骨材等を水と混合して調整したセメント
スラリ7を抄造し、これをプレス脱水して養生すること
によって製造される。またモルタル成形品など厚物のセ
メント系建材は、セメントと骨材等を水と混練してペー
スト状のモルタル成形材料をi1!i整し、これをプレ
ス成形などで成形して養生することによって製造される
。[Background technology] Sheet-like cement such as asbestos cement boards)! The building material is manufactured by forming a cement slurry 7 prepared by mixing cement, asbestos, aggregate, etc. with water, press-dewatering the slurry 7, and curing the slurry. In addition, for thick cement-based building materials such as mortar molded products, paste-like mortar molding materials are made by kneading cement and aggregate with water. It is manufactured by preparing the material, molding it by press molding, etc., and curing it.
この場合、石綿セメント板などシート状セメント系建材
を製造するセメントスラリーの骨材としてはシリカ粉な
ど鋳物砂等を用いるのが一般的であり、またモルタル成
形品など厚物セメント系建材を製造するモルタル成形材
料の骨材としては川砂や砕石等を用いるのが一般的であ
る。しかしこれらの骨材はセメント水和物との密着性が
十分とはいえず、セメン)j1%JR材の強度を十分に
出すことができないという問題があった。またこれらは
晶ム)し1ヂIト、1纂入柄t−ハ憤少轟話しハ間ドW
Jkリ、そこでセメント系建材の不良製品を粉砕してこ
れを骨材として再生利用することもなされているが、こ
のものではセメン)Alli材の強度がさらに低下した
り、クラックが発生するなど品質上でも問題が生じるも
のである。In this case, it is common to use foundry sand such as silica powder as the aggregate for cement slurry for manufacturing sheet-like cement building materials such as asbestos cement boards, and for manufacturing thick cement building materials such as mortar molded products. River sand, crushed stone, etc. are generally used as aggregates for mortar forming materials. However, these aggregates did not have sufficient adhesion to cement hydrate, and there was a problem in that they could not exhibit the sufficient strength of the cement 1% JR material. Also, these are 1 piece, 1 piece of print.
However, in this case, the strength of the cement-based building materials further decreases, cracks occur, and other quality problems occur. Problems also arise above.
[発明の目的J
本発明は、上記の点に鑑みて為されたものであり、強度
に優れたセメント系建材を得ることのできるセメント成
形材料を提供することを目的とするものである。[Objective of the Invention J The present invention has been made in view of the above points, and an object of the present invention is to provide a cement molding material from which a cement-based building material with excellent strength can be obtained.
[発明の開示1
しかして本発明に係るセメント成形材料は、セメントに
骨材の少な(とも一部として再結晶化されたシリカ成分
の粉粒体が配合されて成ることを特徴とするものであり
、以r本発明の詳細な説明する。[Disclosure of the Invention 1 The cement molding material according to the present invention is characterized in that it contains cement with a small amount of aggregate (partly of which is recrystallized silica component powder). The present invention will be described in detail below.
石綿セメント板などシート状セメント系建材は、セメン
トと石綿及び骨材等を水と混合して調整したセメントス
ラリーを抄造し、これをプレス脱水して養生することに
よって製造され、またモルタル成形品など厚物セメント
系建材は、セメントと骨材等を水と混練してペースト状
のモルタル成形材料を調整し、これをプレス成形などで
成形して養生することによって製造されるが、本発明に
あってはこれらセメント成形材料としてのセメントスラ
リーやモルタル成形材料に骨材の少なくとも一部として
再結晶化したシリカ成分の粉粒体を配合して用いる。Sheet-like cement-based building materials such as asbestos-cement boards are manufactured by making a cement slurry prepared by mixing cement, asbestos, aggregate, etc. with water, press-dewatering the slurry, and curing it. Thick cement-based building materials are manufactured by mixing cement, aggregate, etc. with water to prepare a paste-like mortar forming material, which is then molded by press molding or the like and cured. In this case, recrystallized silica component powder is used as at least a part of the aggregate in cement slurry or mortar forming material.
再結晶化したシリカ成分の粉粒体としては、タイルや磁
器などシリカ質セラミック製品の廃材の粉砕物や、熱変
性作用を受けた珪石例えば石英片岩の粉末や粉砕物を用
いることができる。これら再結晶化したシリカ成分の粉
粒体は、表面形態が鋸歯状であって、セメント水和物と
のffi着性が良好でありしかも硬度も高く、骨材とし
ての作用が十分に発揮され、セメント系建材製品の強度
を高めることができるものである。また再結晶化したシ
リカ成分の粉粒体としてタイルや磁器などシリカ質セラ
ミック製品の廃材の粉砕物を用いると、廃材の有効再利
用をおこなうことができることになって省資源のうえで
も好ましく、しかもこのものはセメント系建材の不良製
品を骨材として再利用したもののように強度低下やクラ
ック発生などの問題がないものである。As the recrystallized silica component powder, pulverized waste materials of siliceous ceramic products such as tiles and porcelain, or powders or pulverized materials of thermally modified silica stone, such as quartz schist, can be used. These recrystallized silica component powders have a serrated surface, have good ffi adhesion to cement hydrate, and have high hardness, so they can fully function as an aggregate. , which can increase the strength of cement-based building material products. Furthermore, if pulverized waste material from siliceous ceramic products such as tiles and porcelain is used as the recrystallized silica component powder, the waste material can be effectively reused, which is preferable in terms of resource conservation. This product does not have problems such as strength loss or cracking, unlike products made by reusing defective cement-based building materials as aggregate.
次に本発明を実施例によって具体的に説明する。Next, the present invention will be specifically explained with reference to Examples.
1 ″セメント の製゛
普通ポルトランドセメント、石綿、骨材としてのタイル
粉砕粉、及び抄造助剤としてのパルプを表の配合量で水
と混合してセメントスフリーを調製した。ここでタイル
粉砕粉としては48メツシλ篩に残るものが5%以下、
280メツシエ篩をパスするものが25%以下の粒度に
I[されたものヲ用いた。このよう3mW4g1シたセ
メントスラリーを抄造し、抄造したシートをプレス圧7
0 kg/ cm2.5秒の条件で脱水プレスし、さら
に湿度90%、温度60℃、10時間の条件で湿熱養生
することによって、石綿セメント板を得た。1. Production of cement: Ordinary Portland cement, asbestos, pulverized tile powder as an aggregate, and pulp as a papermaking aid were mixed with water in the amounts shown in the table to prepare cement soft free. As a result, less than 5% of the material remains on the 48 mesh lambda sieve,
The particles that passed through a 280 Messier sieve had a particle size of 25% or less. The cement slurry of 3mW4g1 was made into paper, and the paper-made sheet was pressed under a pressure of 7
An asbestos cement board was obtained by dehydration pressing under the conditions of 0 kg/cm for 2.5 seconds and further moist heat curing under the conditions of 90% humidity, 60° C., and 10 hours.
1 セメント の製゛4゛
普通ポルトランドセメント、石綿、骨材としての8分シ
リカ2乃f/締造肋晶睡とLでのパルプを男の配合量で
水と混合してセメントスラリーを調製した。このように
調製したセメントスラリーを抄造し、以下実施例1と同
様にして石綿セメント板を得た。1. Preparation of cement 4. A cement slurry was prepared by mixing ordinary Portland cement, asbestos, 80% silica as aggregate, 2%/component costolith and L pulp with water in the same amount. The cement slurry thus prepared was made into a paper, and an asbestos cement board was obtained in the same manner as in Example 1.
実施例1及び従来例1によって得た石綿セメント板につ
いて、曲げ強度、シャルピー衝撃強度、かさ比重を測定
した結果を表に示す。ここで、強度の測定は20cmX
20cmのサンプルについておこなった。The results of measuring the bending strength, Charpy impact strength, and bulk specific gravity of the asbestos cement boards obtained in Example 1 and Conventional Example 1 are shown in the table. Here, the strength measurement is 20cmX
The test was carried out on a 20 cm sample.
−イ 2 モルタル成形品の製゛。-B.2. Manufacture of mortar molded products.
普通ポルトランドセメント、骨材としてのφ均粒径が2
11IIIlの石英片岩砕石と川砂を表の配合量て水と
混練し、水/セメント比が0.3のモルタル成形材料を
調製した。このモルタル成形材料を成形してこれを湿度
90%、温度50’C110時間の条件で湿熱養生する
ことによってモルタル成形品を得た。Ordinary Portland cement, φ average particle size as aggregate is 2
A mortar forming material having a water/cement ratio of 0.3 was prepared by kneading 11III1 crushed quartz schist and river sand with water in the amounts shown in the table. This mortar molding material was molded and subjected to moist heat curing at a humidity of 90% and a temperature of 50'C for 110 hours to obtain a mortar molded product.
良木1」 モルタル成PLの製U
普通ポルトランドセメント、骨材としての平均i値+L
−9−−^a −r L Ill謝i屯土ハ羅コム五4
つ青し心1鮪し、水/セメント比が()、3のモルタル
成形材料を調製した。このモルタル成形材料を成形して
あとは実施例2と同様にしてモルタル成形品を得た。Yoshiki 1" Made of mortar PL U Ordinary Portland cement, average i value as aggregate + L
-9--^a -r L Ill Xie i Tun To Hara Com 54
A mortar molding material with a water/cement ratio of () and 3 was prepared by using one blue-green tuna. After molding this mortar molding material, a mortar molded product was obtained in the same manner as in Example 2.
実施例2及び従来例2によって得たモルタル成形品につ
いて、曲げ強度とかさ比重を測定した結果を表に示す。The results of measuring the bending strength and bulk specific gravity of the mortar molded products obtained in Example 2 and Conventional Example 2 are shown in the table.
ここで、強度の測定は4 cmX 4 cIIlニー、
−j
表の結果、骨材として再結晶化したシリカ成分の粉粒体
を用いた実施例1,2のものはいずれら強度が比較例1
,2の6のより優れていることが確認される。Here, the strength measurement is 4 cm x 4 cII knee,
-j As a result of the table, both Examples 1 and 2, which used recrystallized silica component powder as aggregate, had the strength of Comparative Example 1.
, 2 is confirmed to be superior to 6.
[発明の効果]
上述のように本発明にあっては、セメントに骨材の少な
くとも一部として再結晶化されたシリカ成分の粉粒体を
配合するようにしたので、再結晶化したシリカ成分の粉
粒体は表面形態が鋸歯状であって、セメント水和物との
密着性が良好でありしかも硬度も高く、骨材としての作
用が十分に発揮されるものであってセメント系建材製品
の強度を高めることができるものである。[Effects of the Invention] As described above, in the present invention, since the powder of the recrystallized silica component is blended into the cement as at least a part of the aggregate, the recrystallized silica component The powder and granules have a serrated surface, have good adhesion to cement hydrate, and are also highly hard, allowing them to fully function as aggregates, making them suitable for cement-based building material products. It is possible to increase the strength of
Claims (3)
されたシリカ成分の粉粒体が配合されて成ることを特徴
とするセメント成形材料。(1) A cement molding material characterized in that powder and granules of a recrystallized silica component are blended into cement as at least a part of aggregate.
リカ質セラミック製品の廃材の粉砕物であることを特徴
とする特許請求の範囲第1項記載のセメント成形材料。(2) The cement molding material according to claim 1, wherein the recrystallized silica component is a crushed product of waste materials of siliceous ceramic products such as tiles and porcelain.
珪石の粉末や粉砕物であることを特徴とする特許請求の
範囲第1項記載のセメント成形材料。(3) The cement molding material according to claim 1, wherein the recrystallized silica component is powder or crushed silica stone that has been subjected to heat denaturation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61039987A JPS62197341A (en) | 1986-02-25 | 1986-02-25 | Cement forming material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61039987A JPS62197341A (en) | 1986-02-25 | 1986-02-25 | Cement forming material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62197341A true JPS62197341A (en) | 1987-09-01 |
Family
ID=12568292
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61039987A Pending JPS62197341A (en) | 1986-02-25 | 1986-02-25 | Cement forming material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62197341A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0497930A (en) * | 1990-08-11 | 1992-03-30 | Hoichi Tsuji | Ceramic material and its manufacture |
JPH04119957A (en) * | 1990-09-07 | 1992-04-21 | Ohbayashi Corp | High-strength concrete |
-
1986
- 1986-02-25 JP JP61039987A patent/JPS62197341A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0497930A (en) * | 1990-08-11 | 1992-03-30 | Hoichi Tsuji | Ceramic material and its manufacture |
JPH04119957A (en) * | 1990-09-07 | 1992-04-21 | Ohbayashi Corp | High-strength concrete |
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