JPS62195882A - Far-infrared heater - Google Patents
Far-infrared heaterInfo
- Publication number
- JPS62195882A JPS62195882A JP3802286A JP3802286A JPS62195882A JP S62195882 A JPS62195882 A JP S62195882A JP 3802286 A JP3802286 A JP 3802286A JP 3802286 A JP3802286 A JP 3802286A JP S62195882 A JPS62195882 A JP S62195882A
- Authority
- JP
- Japan
- Prior art keywords
- heater
- far
- enamel
- infrared
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 210000003298 dental enamel Anatomy 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 15
- 239000004020 conductor Substances 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000012857 radioactive material Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 18
- 239000000463 material Substances 0.000 description 9
- 238000001035 drying Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000005855 radiation Effects 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 101100434906 Mus musculus Angptl8 gene Proteins 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は乾燥、焼成等の工業用炉に使用されるとともに
家庭用各種暖房器、調理器などのヒーターとして用いら
れる遠赤外線ヒーターに関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a far-infrared heater that is used in industrial furnaces for drying, baking, etc., and also used as a heater in various household heaters, cooking appliances, and the like.
（従来の技術）
従来、金属板の表面にほうろう層をコーティングし、一
方の面にヒーター回路を形成した板状のヒーター回路材
はうろう製品が例えば実Ｒｉｆｌｅ（５９−１５２５９
０号公報に開示されている。(Prior Art) Conventionally, a plate-shaped heater circuit material in which the surface of a metal plate is coated with an enamel layer and a heater circuit is formed on one side has been manufactured as a porcelain product such as Rifl (59-15259).
It is disclosed in Publication No. 0.
このヒーター回路材はうろう製品は加熱電力が給電され
たヒーター回路からの発熱をほうろう製品全域に伝導さ
せ、同ほうろう製品に載置した被加熱物を加熱するもの
である。This heater circuit material conducts heat from a heater circuit supplied with heating power throughout the enamel product, thereby heating an object placed on the enamel product.
（発明が解決しようとする問題点）
上記従来のヒーター回路材はうろう製品は、同ほうろう
製品に載置もしくは近接された被加熱物にヒーター回路
からの発生熱を伝導もしくは放射して加熱するものであ
るが、加熱効率が低いために従来から加熱効率がより高
く、かつ構造が簡単で安価なヒーターが要望されていた
。(Problems to be Solved by the Invention) The above-mentioned conventional heater circuit material conducts or radiates heat generated from the heater circuit to an object to be heated that is placed on or in close proximity to the enamel product to heat it. However, since the heating efficiency is low, there has been a demand for a heater with higher heating efficiency, simple structure, and low cost.
そこで、本発明においてはヒーター回路で発生した熱が
より効果的に被加熱物の温度を上昇させるようにするこ
とを解決すべき技術的課題とするものである。Therefore, a technical problem to be solved in the present invention is to enable the heat generated in the heater circuit to more effectively raise the temperature of the object to be heated.
（問題点を解決するための手段）
上記課題解決のための技術的手段は、遠赤外線ヒーター
を、金属板の表面がほうろうで被覆されたほうろう基板
を形成し、同ほうろう基板の片面には高抵抗導体印刷配
線でヒーター回路を形成する一方、同ヒーター回路が形
成された面と反対面には遠赤外線放射物質を含有したほ
うろうを焼成した構成にすることである。(Means for solving the problem) The technical means for solving the above problem is to form a far-infrared heater on an enamel substrate in which the surface of the metal plate is coated with enamel, and one side of the enamel substrate has a high The heater circuit is formed by printed wiring of a resistive conductor, while the surface opposite to the surface on which the heater circuit is formed is made of fired enamel containing a far-infrared emitting material.
（作用）
上記構成によれば、ヒーター回路に例えば商用１００Ｖ
電源から電力が給電されるとヒーター回路から給電電力
に対応した熱量が発生する。同発熱はほうろう基板を伝
導してヒーター回路が形成された反対面の遠赤外線放射
物質含有はうろうに達し、同ほうろう中の遠赤外線放射
物質を熱励起させて同ほうろう面から遠赤外線を放射さ
せる。(Function) According to the above configuration, the heater circuit has, for example, a commercial voltage of 100V.
When power is supplied from the power source, the heater circuit generates an amount of heat corresponding to the supplied power. The heat is transmitted through the enamel substrate, and the far-infrared emitting material contained on the opposite side where the heater circuit is formed reaches the enamel, thermally exciting the far-infrared emitting material in the enamel, and emits far-infrared rays from the enamel surface. let
同はうう面から放射された遠赤外線は熱線となって被加
熱物を加熱し、その温度を効率良く上昇させる。The far infrared rays emitted from the surface become heat rays and heat the object to be heated, effectively increasing its temperature.
（実施例） 次に本発明の実施例を図面に従って説明する。(Example) Next, embodiments of the present invention will be described with reference to the drawings.
第１図は本実施例の平面図であり、第２図は第１図にお
けるＸ−ｘ矢視断面図である。FIG. 1 is a plan view of this embodiment, and FIG. 2 is a sectional view taken along the line X--X in FIG.
図に示すように本実施例の遠赤外線ヒーターは、鉄板１
の表面に全面に亘って第一次はうろう２が被覆されたほ
うろう基板３が形成され、図面上の位置でほうろう基板
３の上面には、例えば銀ペーストから成る高抵抗導体印
刷配線がヒーター４として面均−に形成され、同ヒータ
ー４には防湿絶縁用皮膜５が被覆される一方、図面上の
位置でほうろう基板３の下面には遠赤外線放射物質とし
ての例えばジルコニア系セラミック材、シリコン系セラ
ミック材もしくは黒色酸化物系、炭化物系セラミック材
等を含んだ遠赤外線放射はうろう６が焼成されたもので
ある。As shown in the figure, the far infrared heater of this embodiment has an iron plate 1
An enameled substrate 3 is formed on the entire surface of which is coated with a primary enamel 2. On the upper surface of the enamel substrate 3 at the position shown in the drawing, a high-resistance conductor printed wiring made of, for example, silver paste is attached to a heater. The heater 4 is coated with a moisture-proof insulating film 5, while the lower surface of the enamel substrate 3 is coated with a far-infrared emitting material such as zirconia ceramic material or silicone at the position shown in the drawing. Far-infrared radiation containing ceramic materials, black oxide ceramic materials, carbide ceramic materials, etc. is obtained by firing the hollow 6.
遠赤外線放射はうろう６の中の遠赤外線放射物質の割合
は約５０％以内に配合され、遠赤外線放射はうろう６の
焼成温度は例えば約９００’Ｃ１焼成時間はおよそ６分
、その厚みは１２０〜３５０ミクロンに焼成される。ま
た、前記ヒーター４は前記ペースト以外にアルミニウム
ペースト、ニッケルペースト、クロームペーストなどが
使用される。For far infrared radiation, the proportion of far infrared emitting material in the hollow 6 is blended within about 50%, and the firing temperature of the far infrared ray 6 is approximately 900'C1, the firing time is approximately 6 minutes, and the thickness is approximately 50%. is fired to 120-350 microns. Further, the heater 4 may be made of aluminum paste, nickel paste, chrome paste, etc. in addition to the paste.
次に、前記鉄板１及び第一次はうろう２から成るほうろ
う基板３と、ヒーター４と、同ヒーター４に被覆された
防湿絶縁用皮膜５と、遠赤外線放射はうろう６とのそれ
ぞれで構成された遠赤外線ヒーターの作用を説明する。Next, the enamel substrate 3 consisting of the iron plate 1 and the primary hollow 2, the heater 4, the moisture-proof insulating film 5 coated on the heater 4, and the far infrared rays emitted from the hollow 6, respectively. The operation of the configured far-infrared heater will be explained.
ヒーター４の端子口４Ａ及び４Ｂに商用電源から電力が
供給されると、ヒーター４は高抵抗導体印刷配線の抵抗
により発熱し、はうろう基板３が均一に加熱される。は
うろう基板３が加熱されると遠赤外線放射はうろう６に
含有される遠赤外線放射物質が熱励起され、遠赤外線放
射はうろう６の面から遠赤外線が熱線となって外部に放
射される。When power is supplied from a commercial power source to the terminal ports 4A and 4B of the heater 4, the heater 4 generates heat due to the resistance of the high-resistance conductor printed wiring, and the floating substrate 3 is heated uniformly. When the crawling substrate 3 is heated, the far-infrared radiation emitting substance contained in the crawler 6 is thermally excited, and the far-infrared rays become heat rays from the surface of the crawler 6 and are radiated to the outside. be done.
同遠赤外線ヒーターを例えば乾燥炉に使用し、被乾燥物
を乾燥させた場合、前記従来の板状のヒーター回路付は
うろう製品をヒーターとして使用した場合に比較して同
一加熱電力で同一物を乾燥したとき乾燥時間が約半分に
なることが確認された。すなわち、遠赤外線放射物質が
加熱効率を極めて高くすることが確かめられた。For example, when using the same far-infrared heater in a drying oven to dry an object to be dried, compared to using the conventional plate-shaped heater circuit product as a heater, the same heating power and the same product can be obtained. It was confirmed that the drying time was approximately halved when dried. In other words, it was confirmed that the far-infrared emitting material significantly increases heating efficiency.
次に、厚物石ロウボードを被乾燥物として、本実施例の
遠赤外線ヒーターで乾燥したとき、及び同一加熱電力で
ステンレスシーズヒーターにより乾燥したときの加熱比
較特性を第３図のグラフに示す。第３図に示すように本
実施例ヒーターにより厚物石ロウボードを乾燥させた場
合は約１５分で乾燥が終了したが、同一加熱電力でステ
ンレスシーズヒーターにより乾燥させた場合は５０分以
上加熱しても内部は乾燥しないという状況になっている
。このことからも本実施例ヒーターの加熱効率が極めて
高いことを示している。Next, the graph in FIG. 3 shows the comparative heating characteristics of a thick stone wax board as an object to be dried, when it was dried using the far infrared heater of this example, and when it was dried using a stainless steel sheathed heater with the same heating power. As shown in Figure 3, when drying thick stone wax board using the heater of this example, drying was completed in about 15 minutes, but when drying was done using a stainless steel sheathed heater with the same heating power, it took more than 50 minutes to dry. However, the inside is still not dry. This also shows that the heating efficiency of the heater of this example is extremely high.
第４図は白色塗料を加熱乾燥させる際に、ヒーターとし
て本実施例ヒーター、及び遠赤外線ランプもしくはステ
ンレス板ヒーターそれぞれを使用し同一加熱電力により
加熱したときの加熱時間に対する被加熱物の温度上昇を
示したものである。Figure 4 shows the temperature rise of the heated object with respect to the heating time when heating and drying white paint using the heater of this embodiment and a far-infrared lamp or a stainless steel plate heater with the same heating power. This is what is shown.
図から明らかなように本実施例ヒーターを使用した場合
は、同一加熱時間における被加熱物の温度上昇が一番早
いことを示している。As is clear from the figure, when the heater of this embodiment is used, the temperature of the object to be heated rises the fastest within the same heating time.
第５図は同一加熱電力を本実施例ヒーターとセラミック
板上に形成されたカーボン粉末をヒーターとするセラミ
ック板ヒーターとに供給し、加熱電力供給時間に対する
それぞれのヒーターの昇温特性を示したものである。具
体的にはそれぞれのヒーターに２ ／１． Ｏワットの
電力が給電されるように電圧を調整し、表面温度が１６
２℃に達するまでの時間を測定したものである。この実
験結果によると本実施例ヒーターは３分１５秒で表面温
度が１６２℃に達したが、セラミック板ヒーターは１３
分を要した。このように本実施例ヒーターの昇温特性す
なわち昇温速度は極めて速い。Figure 5 shows the temperature rise characteristics of each heater with respect to the heating power supply time when the same heating power was supplied to the heater of this embodiment and a ceramic plate heater using carbon powder formed on a ceramic plate as a heater. It is. Specifically, each heater has a 2/1. Adjust the voltage so that O watts of power is delivered and the surface temperature is 16
The time taken to reach 2°C is measured. According to the experimental results, the surface temperature of the heater of this example reached 162°C in 3 minutes and 15 seconds, but the surface temperature of the ceramic plate heater reached 132°C.
It took several minutes. As described above, the temperature increase characteristic of the heater of this embodiment, that is, the temperature increase rate is extremely fast.
以上のように本発明の遠赤外線ヒーターはほうろう基板
３とヒーター４とから構成される発熱部と、遠赤外線放
射はうろう６の遠赤外線放射機能を一枚のほうろう基板
の両面で果すことが可能で、かつ昇温速度が極めて早い
特性を右するものである。As described above, the far-infrared heater of the present invention has a heat generating part composed of the enamel substrate 3 and the heater 4, and the far-infrared radiation function of the far-infrared ray 6 can be performed on both sides of a single enamel substrate. This is because it is possible to increase the temperature, and the heating rate is extremely fast.
なお、遠赤外線ヒーターの発熱量を制御するための温度
制御装置を設けて発熱量を任意の一定量に制御すること
かできる。また、必要に応じて同ヒーターの表面にほう
ろう転写もしくはほうろうスプレーガンで模様付けをし
、インテリア性を加味して家庭用各種暖房器、調理器な
どにも適するようにすることができる。Note that by providing a temperature control device for controlling the amount of heat generated by the far-infrared heater, the amount of heat generated can be controlled to an arbitrary constant amount. Furthermore, if necessary, patterns can be applied to the surface of the heater using enamel transfer or an enamel spray gun to add interior design and make it suitable for use in various household heaters, cooking appliances, etc.
（発明の効果）
以上のように本発明によれば金属板の表面をほうろうで
被覆したほうろう基板の片面にはヒータ一部を、他の面
には遠赤外線放射はうろうを一体的に形成したため構造
簡単にして低コストが実現でき、かつ昇温速度が早いた
めに加熱効率を高くすることができるという効果がある
。(Effects of the Invention) As described above, according to the present invention, a part of the heater is integrally formed on one side of the enamel substrate in which the surface of the metal plate is coated with enamel, and a far-infrared ray radiator is integrally formed on the other side. Therefore, the structure can be simplified and costs can be reduced, and the heating efficiency can be increased because the temperature rise rate is fast.
第１図は本発明の実施例の平面図、第２図は第１図にお
けるＸ−Ｘ矢視断面図、第３図、第４図及び第５図は加
熱もしく（よ昇温比較特性図である。
１・・・鉄板
２・・・第一次はうろう
３・・・はうる基板
４・・・ヒーター
５・・・防湿絶縁用皮膜
６・・・遠赤外線放射はうろうFig. 1 is a plan view of an embodiment of the present invention, Fig. 2 is a sectional view taken along the line X-X in Fig. 1, and Figs. The diagram is as follows: 1... Iron plate 2... Primary rays 3... Leakable substrate 4... Heater 5... Moisture-proof insulation film 6... Far infrared radiation rays
Claims (1)
し、同ほうろう基板の片面には高抵抗導体印刷配線でヒ
ーター回路を形成する一方、同ヒーター回路が形成され
た面と反対面には遠赤外線放射物質を含有したほうろう
を焼成したことを特徴とする遠赤外線ヒーター。An enamel substrate is formed by covering the surface of a metal plate with enamel, and a heater circuit is formed on one side of the enamel substrate using high-resistance conductor printed wiring, while a far-infrared ray is applied on the opposite side to the side on which the heater circuit is formed. A far-infrared heater characterized by firing enamel containing radioactive materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3802286A JPS62195882A (en) | 1986-02-22 | 1986-02-22 | Far-infrared heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3802286A JPS62195882A (en) | 1986-02-22 | 1986-02-22 | Far-infrared heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS62195882A true JPS62195882A (en) | 1987-08-28 |
Family
ID=12513948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3802286A Pending JPS62195882A (en) | 1986-02-22 | 1986-02-22 | Far-infrared heater |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62195882A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0311579A (en) * | 1989-06-08 | 1991-01-18 | Matsushita Electric Ind Co Ltd | Panel heater |
| KR20170090445A (en) * | 2014-11-25 | 2017-08-07 | 사빅 글로벌 테크놀러지스 비.브이. | Method and device for heating a surface |
| US10107948B2 (en) | 2014-11-25 | 2018-10-23 | Sabic Global Technologies B.V. | Method and article for emitting radiation from a surface |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58225592A (en) * | 1982-06-24 | 1983-12-27 | 松下電器産業株式会社 | Panel heater |
-
1986
- 1986-02-22 JP JP3802286A patent/JPS62195882A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58225592A (en) * | 1982-06-24 | 1983-12-27 | 松下電器産業株式会社 | Panel heater |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0311579A (en) * | 1989-06-08 | 1991-01-18 | Matsushita Electric Ind Co Ltd | Panel heater |
| KR20170090445A (en) * | 2014-11-25 | 2017-08-07 | 사빅 글로벌 테크놀러지스 비.브이. | Method and device for heating a surface |
| JP2018505524A (en) * | 2014-11-25 | 2018-02-22 | サビック グローバル テクノロジーズ ベスローテン フェンノートシャップ | Method and apparatus for heating a surface |
| US9913318B2 (en) | 2014-11-25 | 2018-03-06 | Sabic Global Technologies B.V. | Method and device for heating a surface |
| US10107948B2 (en) | 2014-11-25 | 2018-10-23 | Sabic Global Technologies B.V. | Method and article for emitting radiation from a surface |
| KR20210064420A (en) * | 2014-11-25 | 2021-06-02 | 사빅 글로벌 테크놀러지스 비.브이. | Method and device for heating a surface |
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