JPS6218610B2 - - Google Patents
Info
- Publication number
- JPS6218610B2 JPS6218610B2 JP17249879A JP17249879A JPS6218610B2 JP S6218610 B2 JPS6218610 B2 JP S6218610B2 JP 17249879 A JP17249879 A JP 17249879A JP 17249879 A JP17249879 A JP 17249879A JP S6218610 B2 JPS6218610 B2 JP S6218610B2
- Authority
- JP
- Japan
- Prior art keywords
- salt
- heated
- heat
- furnace
- partition wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 150000003839 salts Chemical class 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 10
- 238000002791 soaking Methods 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/58—Continuous furnaces for strip or wire with heating by baths
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Description
【発明の詳細な説明】
本発明は線材又は金属ストリツプ等のフレキシ
ブルな連続状の被熱物を処理するための塩浴炉に
関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a salt bath furnace for treating flexible continuous heat objects such as wire rods or metal strips.
塩浴炉は、周知のように、均一加熱、均一冷却
ができる、酸化・脱炭が避けられるなどの特徴が
あるほか、短時間で加熱、冷却ができるので炉体
が小型であるなど種々の特色を有するものである
が、従来の塩浴炉は加熱のために膨大な熱量を消
費し、同冷却のためにも大きなエネルギーを要す
るものであつた。 As is well known, salt bath furnaces have various features such as being able to uniformly heat and cool, and avoiding oxidation and decarburization, as well as being able to heat and cool in a short time and have a small furnace body. Although the salt bath furnace has a unique feature, it consumes a huge amount of heat for heating, and also requires a large amount of energy for cooling.
本発明は上記塩浴炉において、冷却によつて廃
棄される熱量を予熱に供し、熱効率を大幅に向上
させることにより、エネルギーの消費を大幅に節
減せんとするものである。 The present invention aims to significantly reduce energy consumption in the above-mentioned salt bath furnace by using the amount of heat wasted during cooling for preheating and greatly improving thermal efficiency.
以下に本発明の一実施例を説明する。図に示す
塩浴炉は横置型のもので、1は被熱物たる金属ス
トリツプ、2は炉体を示し、該炉体内は熱媒体た
るソルトによつて満たされている。3,3は該炉
体の奥部に設けられた反転用ロールで、前記被熱
物1は端壁上部のシールロール4を通つて炉内へ
搬入され反転用ロール3,3に張架されて折り返
し、端壁下部のシールロール5から炉外へ出るこ
とにより、炉内で該被熱物の往側1′と来側1″と
が略平行となるような形態で搬送される。そし
て、該反転用ロール3,3が位置する部分を仕切
壁6によつて区画し、該部分を加熱・均熱帯7と
するため該部分のソルトを加熱する熱源を設け
る。その熱源としては電気をソルトに直接通電さ
せる直熱形のほかガス又は重油燃料の燃焼熱によ
るものなど種々の公知の形式がある。被熱物の相
対向する往側1′と来側1″とはソルトの自然又は
強制的な対流によつて熱交換がなされるようにし
ている。9は該熱交換帯を8a,8bに仕切する
仕切壁で、被熱物の搬送方向へのソルトの自由流
動は該仕切壁9により制限されるようにしてい
る。なお仕切壁6及び仕切壁9の被熱物貫通孔に
はシールロール10が設けられている。 An embodiment of the present invention will be described below. The salt bath furnace shown in the figure is of a horizontal type, with numeral 1 indicating a metal strip as a heated object, and numeral 2 a furnace body, which is filled with salt as a heat medium. Reference numerals 3 and 3 indicate reversing rolls provided in the inner part of the furnace body, and the object to be heated 1 is carried into the furnace through the seal roll 4 on the upper part of the end wall, and is stretched around the reversing rolls 3, 3. By folding back and exiting from the furnace through the seal roll 5 at the bottom of the end wall, the object to be heated is conveyed within the furnace in such a manner that the outward side 1' and the incoming side 1'' are substantially parallel. The area where the reversing rolls 3, 3 are located is divided by a partition wall 6, and a heat source is provided to heat the salt in this area in order to make this area a heating/soaking area 7.The heat source is electricity. There are various known types such as a direct heating type in which electricity is applied directly to the salt, and one using combustion heat of gas or heavy oil fuel. Heat exchange is performed by forced convection. Reference numeral 9 denotes a partition wall that partitions the heat exchange zone into 8a and 8b, and the partition wall 9 restricts the free flow of salt in the direction of transport of the object to be heated. Note that seal rolls 10 are provided in the heated object through holes of the partition walls 6 and 9.
このように構成された塩浴炉では、加熱・均熱
帯7を通過することによつて所定温度に均一加熱
された被熱物1が熱交換帯8b及び8aに搬入さ
れた際、該来側の被熱物1″の有する熱量により
該熱交換帯8b,8aのソルトが加熱され、さら
に該ソルトが自然対流するか又は図示しない撹拌
器によつて強制的に対流されるかして、その熱が
往側の被熱物1′に伝達される。このため、被熱
物1は熱交換帯8a,8bを通過することによつ
て予熱されて後、加熱・均熱帯7に搬入されるの
で少ない熱量でもつて所定温度まで均一に加熱で
きると共に、加熱・均熱帯7から出た来側の被熱
物1″は熱交換帯8bで徐冷されさらに熱交換帯
8aで冷却されるものである。 In the salt bath furnace configured in this way, when the heated object 1, which has been uniformly heated to a predetermined temperature by passing through the heating/soaking zone 7, is carried into the heat exchange zones 8b and 8a, the next side The salt in the heat exchange zones 8b and 8a is heated by the amount of heat possessed by the heated object 1'', and the salt is further subjected to natural convection or forced convection by a stirrer (not shown), so that the salt is heated. Heat is transferred to the object to be heated 1' on the outgoing side.For this reason, the object to be heated 1 is preheated by passing through the heat exchange zones 8a and 8b, and then transported to the heating/soaking zone 7. Therefore, it is possible to uniformly heat up to a predetermined temperature with a small amount of heat, and the object to be heated 1'' on the next side coming out of the heating/soaking zone 7 is slowly cooled in the heat exchange zone 8b and further cooled in the heat exchange zone 8a. be.
なお図示実施例では横置型の塩浴炉について説
明したが、これは加熱・均熱帯7を下部とし、シ
ールロール4,5を上部とする堅型とすることも
可能である。 In the illustrated embodiment, a horizontal type salt bath furnace has been described, but this can also be a rigid type in which the heating/soaking zone 7 is at the bottom and the sealing rolls 4 and 5 are at the top.
本発明に係る塩浴炉は以上実施例について説明
したように、ソルトを熱媒体とするものであるの
で、加熱・均熱帯で使用された熱量の多くを熱交
換帯で効率的に回収できて予熱に供され、従来の
塩浴炉に比較すると熱効率が約2倍にも達し消費
する熱エネルギーが約半分ですみ非常に大幅な燃
費節減及び冷却に要する費用節減に寄与できるも
のである。 As explained in the embodiments above, the salt bath furnace according to the present invention uses salt as a heat medium, so much of the heat used in the heating and soaking zone can be efficiently recovered in the heat exchange zone. It is used for preheating, and compared to conventional salt bath furnaces, the thermal efficiency is about twice as high, and the thermal energy consumed is about half, contributing to a very large reduction in fuel consumption and cooling costs.
図面は本発明の一実施例を示す塩浴炉の縦断面
図である。
1……被熱物、2……炉体、3……反転用ロー
ル、6……仕切壁、7……加熱・均熱帯、8a,
8b……熱交換帯、9……仕切壁。
The drawing is a longitudinal sectional view of a salt bath furnace showing an embodiment of the present invention. 1... Heated object, 2... Furnace body, 3... Reversing roll, 6... Partition wall, 7... Heating/soaking zone, 8a,
8b... Heat exchange zone, 9... Partition wall.
Claims (1)
け、線材、金属ストリツプ等のフレキシブルな被
熱物を該反転用ロールに張架して折り返すことに
より該被熱物を炉内で往側と来側とが略平行にな
るような形態で搬送し、該反転用ロールの位置す
る部分を仕切壁によつて区画し該部分を加熱・均
熱帯とするため該部分のソルトを加熱する熱源を
設け、さらに該被熱物の相対向する往側と来側と
はソルトの自然又は強制的な対流によつて熱交換
がなされるようにし、かつ該熱交換帯にも仕切壁
を設けて被熱物の搬送方向へのソルトの自由流動
は該仕切壁により制限されるように構成してなる
ことを特徴とした省エネルギー型塩浴炉。1. A reversing roll is installed in a furnace filled with salt, and flexible objects to be heated, such as wire rods and metal strips, are stretched over the reversing roll and folded back to move the heated object from one side to the other in the furnace. The salt is transported in such a manner that the sides are approximately parallel to each other, and the part where the reversing roll is located is divided by a partition wall, and a heat source is provided to heat the salt in this part to make this part a heating/soaking zone. Furthermore, heat exchange is carried out between the opposing outgoing and incoming sides of the heated object by natural or forced convection of salt, and a partition wall is also provided in the heat exchange zone to prevent the heated object from being heated. An energy-saving salt bath furnace characterized in that the free flow of salt in the transport direction of objects is restricted by the partition wall.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17249879A JPS5696029A (en) | 1979-12-28 | 1979-12-28 | Energy saving type salt bath furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17249879A JPS5696029A (en) | 1979-12-28 | 1979-12-28 | Energy saving type salt bath furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5696029A JPS5696029A (en) | 1981-08-03 |
JPS6218610B2 true JPS6218610B2 (en) | 1987-04-23 |
Family
ID=15943082
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17249879A Granted JPS5696029A (en) | 1979-12-28 | 1979-12-28 | Energy saving type salt bath furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5696029A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63136012U (en) * | 1987-02-20 | 1988-09-07 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111172367A (en) * | 2020-03-20 | 2020-05-19 | 洛阳Lyc轴承有限公司 | Salt bath heat preservation and energy saving method for railway bearing salt quenching line |
-
1979
- 1979-12-28 JP JP17249879A patent/JPS5696029A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63136012U (en) * | 1987-02-20 | 1988-09-07 |
Also Published As
Publication number | Publication date |
---|---|
JPS5696029A (en) | 1981-08-03 |
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